Embodiment
Below, by concrete experiment embodiment, the present invention is described in detail.
Experiment embodiment 1
One), select industrial Wingdale, commercial sodium carbonate and potassium hydroxide to prepare dechlorinating agent as raw material, wherein the granularity of Wingdale is less than 5mm, and the granularity of sodium carbonate and potassium hydroxide is less than 3mm;
Two), by industrial Wingdale former state soak 1h through potassium hydroxide solution, wherein the concentration of potassium hydroxide solution is 10%, and then the Wingdale after immersion is placed in the hot conditions calcining 1h of 700 DEG C;
Three), by calcining after Wingdale (hereinafter referred to as soft burnt lime stone) and sodium carbonate conventional ball milling techniques or other flouring technologies levigate to less than 20 μm, again according to soft burnt lime stone: sodium carbonate=30: 70 (weight percents) are prepared burden, then premix is carried out, mixing time is 10min, flouring technology is utilized by the powder mixed to proceed grinding, until the granularity of all powder is all below 80 μm;
Four), with the mixed powder made, with addition of the bentonite of 3%, mixing is dry mixed.Utilize balling disc, vaporific adding water carries out pelletizing, the finished product bead of screening 3-10mm, and under 100 DEG C of conditions, oven drying at low temperature obtains dechlorinating agent product;
Five), this dechlorinating agent product is placed in fixed container, allows blast furnace gas containing HCl gas by fixed container, the dechlorinating agent again more renewed when HCl gas concentration is greater than 1ppm in the blast furnace gas after container to be fixed.
Experiment embodiment 2
One), select industrial Wingdale, commercial sodium carbonate and potassium hydroxide to prepare dechlorinating agent as raw material, wherein the granularity of Wingdale is less than 5mm, and the granularity of sodium carbonate and potassium hydroxide is less than 3mm;
Two), by industrial Wingdale former state soak 1h through potassium hydroxide solution, wherein the concentration of potassium hydroxide solution is 15%, and then the Wingdale after immersion is placed in the hot conditions calcining 1h of 700 DEG C;
Three), by calcining after Wingdale (hereinafter referred to as soft burnt lime stone) and sodium carbonate conventional ball milling techniques or other flouring technologies levigate to less than 20 μm, again according to soft burnt lime stone: sodium carbonate=30: 70 (weight percents) are prepared burden, then premix is carried out, mixing time is 10min, flouring technology is utilized by the powder mixed to proceed grinding, until the granularity of all powder is all below 80 μm;
Four), with the mixed powder made, with addition of the bentonite of 3%, mixing is dry mixed.Utilize balling disc, vaporific adding water carries out pelletizing, the finished product bead of screening 3-10mm, and under 100 DEG C of conditions, oven drying at low temperature obtains dechlorinating agent product;
Five), this dechlorinating agent product is placed in fixed container, allows blast furnace gas containing HCl gas by fixed container, the dechlorinating agent again more renewed when HCl gas concentration is greater than 1ppm in the blast furnace gas after container to be fixed.
Experiment embodiment 3
One), select industrial Wingdale, commercial sodium carbonate and potassium hydroxide to prepare dechlorinating agent as raw material, wherein the granularity of Wingdale is less than 5mm, and the granularity of sodium carbonate and potassium hydroxide is less than 3mm;
Two), by industrial Wingdale former state soak 1h through potassium hydroxide solution, wherein the concentration of potassium hydroxide solution is 15%, and then the Wingdale after immersion is placed in the hot conditions calcining 2h of 700 DEG C;
Three), by calcining after Wingdale (hereinafter referred to as soft burnt lime stone) and sodium carbonate conventional ball milling techniques or other flouring technologies levigate to less than 20 μm, again according to soft burnt lime stone: sodium carbonate=30: 70 (weight percents) are prepared burden, then premix is carried out, mixing time is 10min, flouring technology is utilized by the powder mixed to proceed grinding, until the granularity of all powder is all below 80 μm;
Four), with the mixed powder made, with addition of the bentonite of 3%, mixing is dry mixed.Utilize balling disc, vaporific adding water carries out pelletizing, the finished product bead of screening 3-10mm, and under 100 DEG C of conditions, oven drying at low temperature obtains dechlorinating agent product;
Five), this dechlorinating agent product is placed in fixed container, allows blast furnace gas containing HCl gas by fixed container, the dechlorinating agent again more renewed when HCl gas concentration is greater than 1ppm in the blast furnace gas after container to be fixed.
Experiment embodiment 4
One), select industrial Wingdale, commercial sodium carbonate and potassium hydroxide to prepare dechlorinating agent as raw material, wherein the granularity of Wingdale is less than 5mm, and the granularity of sodium carbonate and potassium hydroxide is less than 3mm;
Two), by industrial Wingdale former state soak 1h through potassium hydroxide solution, wherein the concentration of potassium hydroxide solution is 15%, and then the Wingdale after immersion is placed in the hot conditions calcining 2h of 700 DEG C;
Three), by calcining after Wingdale (hereinafter referred to as soft burnt lime stone) and sodium carbonate conventional ball milling techniques or other flouring technologies levigate to less than 20 μm, again according to soft burnt lime stone: sodium carbonate=50: 50 (weight percents) are prepared burden, then premix is carried out, mixing time is 15min, flouring technology is utilized by the powder mixed to proceed grinding, until the granularity of all powder is all below 80 μm;
Four), with the mixed powder made, with addition of the bentonite of 3%, mixing is dry mixed.Utilize balling disc, vaporific adding water carries out pelletizing, the finished product bead of screening 3-10mm, and under 100 DEG C of conditions, oven drying at low temperature obtains dechlorinating agent product;
Five), this dechlorinating agent product is placed in fixed container, allows blast furnace gas containing HCl gas by fixed container, the dechlorinating agent again more renewed when HCl gas concentration is greater than 1ppm in the blast furnace gas after container to be fixed.
Experiment embodiment 5
One), select industrial Wingdale, commercial sodium carbonate and potassium hydroxide to prepare dechlorinating agent as raw material, wherein the granularity of Wingdale is less than 5mm, and the granularity of sodium carbonate and potassium hydroxide is less than 3mm;
Two), by industrial Wingdale former state soak 1h through potassium hydroxide solution, wherein the concentration of potassium hydroxide solution is 15%, and then the Wingdale after immersion is placed in the hot conditions calcining 2h of 700 DEG C;
Three), by calcining after Wingdale (hereinafter referred to as soft burnt lime stone) and sodium carbonate conventional ball milling techniques or other flouring technologies levigate to less than 20 μm, again according to soft burnt lime stone: sodium carbonate=60: 40 (weight percents) are prepared burden, then premix is carried out, mixing time is 10min, flouring technology is utilized by the powder mixed to proceed grinding, until the granularity of all powder is all below 80 μm;
Four), with the mixed powder made, with addition of the bentonite of 3%, mixing is dry mixed.Utilize balling disc, vaporific adding water carries out pelletizing, the finished product bead of screening 3-10mm, and under 100 DEG C of conditions, oven drying at low temperature obtains dechlorinating agent product;
Five), this dechlorinating agent product is placed in fixed container, allows blast furnace gas containing HCl gas by fixed container, the dechlorinating agent again more renewed when HCl gas concentration is greater than 1ppm in the blast furnace gas after container to be fixed.
Experiment embodiment 6
One), select industrial Wingdale, commercial sodium carbonate and potassium hydroxide to prepare dechlorinating agent as raw material, wherein the granularity of Wingdale is less than 5mm, and the granularity of sodium carbonate and potassium hydroxide is less than 3mm;
Two), by industrial Wingdale former state soak 1h through potassium hydroxide solution, wherein the concentration of potassium hydroxide solution is 15%, and then the Wingdale after immersion is placed in the hot conditions calcining 1.5h of 700 DEG C;
Three), by calcining after Wingdale (hereinafter referred to as soft burnt lime stone) and sodium carbonate conventional ball milling techniques or other flouring technologies levigate to less than 20 μm, again according to soft burnt lime stone: sodium carbonate=70: 30 (weight percents) are prepared burden, then premix is carried out, mixing time is 13min, flouring technology is utilized by the powder mixed to proceed grinding, until the granularity of all powder is all below 80 μm;
Four), with the mixed powder made, with addition of the bentonite of 3%, mixing is dry mixed.Utilize balling disc, vaporific adding water carries out pelletizing, the finished product bead of screening 3-10mm, and under 100 DEG C of conditions, oven drying at low temperature obtains dechlorinating agent product;
Five), this dechlorinating agent product is placed in fixed container, allows blast furnace gas containing HCl gas by fixed container, the dechlorinating agent again more renewed when HCl gas concentration is greater than 1ppm in the blast furnace gas after container to be fixed.
Experiment embodiment 7
One), select industrial Wingdale, commercial sodium carbonate and potassium hydroxide to prepare dechlorinating agent as raw material, wherein the granularity of Wingdale is less than 5mm, and the granularity of sodium carbonate and potassium hydroxide is less than 3mm;
Two), by industrial Wingdale former state soak 1h through potassium hydroxide solution, wherein the concentration of potassium hydroxide solution is 15%, and then the Wingdale after immersion is placed in the hot conditions calcining 1.5h of 700 DEG C;
Three), by calcining after Wingdale (hereinafter referred to as soft burnt lime stone) and sodium carbonate conventional ball milling techniques or other flouring technologies levigate to less than 20 μm, again according to soft burnt lime stone: sodium carbonate=40: 60 (weight percents) are prepared burden, then premix is carried out, mixing time is 15min, flouring technology is utilized by the powder mixed to proceed grinding, until the granularity of all powder is all below 80 μm;
Four), with the mixed powder made, with addition of the bentonite of 3%, mixing is dry mixed.Utilize balling disc, vaporific adding water carries out pelletizing, the finished product bead of screening 3-10mm, and under 100 DEG C of conditions, oven drying at low temperature obtains dechlorinating agent product;
Five), this dechlorinating agent product is placed in fixed container, allows blast furnace gas containing HCl gas by fixed container, the dechlorinating agent again more renewed when HCl gas concentration is greater than 1ppm in the blast furnace gas after container to be fixed.
Experiment embodiment 8
One), select industrial Wingdale, commercial sodium carbonate and potassium hydroxide to prepare dechlorinating agent as raw material, wherein the granularity of Wingdale is less than 5mm, and the granularity of sodium carbonate and potassium hydroxide is less than 3mm;
Two), by industrial Wingdale former state soak 1h through potassium hydroxide solution, wherein the concentration of potassium hydroxide solution is 10%, and then the Wingdale after immersion is placed in the hot conditions calcining 2h of 700 DEG C;
Three), by calcining after Wingdale (hereinafter referred to as soft burnt lime stone) and sodium carbonate conventional ball milling techniques or other flouring technologies levigate to less than 20 μm, again according to soft burnt lime stone: sodium carbonate=50: 50 (weight percents) are prepared burden, then premix is carried out, mixing time is 12min, flouring technology is utilized by the powder mixed to proceed grinding, until the granularity of all powder is all below 80 μm;
Four), with the mixed powder made, with addition of the bentonite of 3%, mixing is dry mixed.Utilize balling disc, vaporific adding water carries out pelletizing, the finished product bead of screening 3-10mm, and under 100 DEG C of conditions, oven drying at low temperature obtains dechlorinating agent product;
Five), this dechlorinating agent product is placed in fixed container, allows blast furnace gas containing HCl gas by fixed container, the dechlorinating agent again more renewed when HCl gas concentration is greater than 1ppm in the blast furnace gas after container to be fixed.
Will by step one) to step 4) to obtain and the finished product bead of drying is placed for subsequent use in dry environments.
The Performance Evaluating Indexes of dechlorinating agent
Dechlorination experimentation: remove in experimental installation at HCl and put into a certain amount of dechlorinating agent product, fixes the HCl concentration in bed thickness and top gas.In experimental installation, be filled with experimental gas, keep the flow of experimental gas relatively stable, dechlorinating agent product is fully reacted with experimental gas in experimental installation.
Time of break-through: in dechlorinating agent device, top gas when HCl content is more than 1 ppm in tail gas after dechlorinating agent purification, thinks that dechlorinating agent is penetrated, and is the time of break-through of dechlorinating agent from passing into HCl to dechlorinating agent by the time penetrated.
The measuring method of time of break-through: blast furnace gas flow controls as 5L/min, HCl concentration controls, for 200ppm, to measure the HCl concentration in fixed-bed reactor exit, and record exit HCl concentration reaches the time of 1ppm.
A breakthrough chlorine content: breakthrough chlorine content refers in 0-300 DEG C of temperature range, under the pressure condition of 0.1-0.3MPa, reactor outlet HCl concentration equals import HCl concentration and keeps 10min, and solid dechlorinating agent absorbs the quality percentage of chlorine.Import HCl volume fraction is 0.99%.
The measuring method of a breakthrough chlorine content: blast furnace gas intake is 5L/min, HCl concentration is 1000ppm, and test period is 30min, random taking-up 20 beads adopt gas laser analysis-e/or determining breakthrough chlorine content.
The time of break-through of different dechlorinating agent is different, and time of break-through is longer, illustrates that the real reaction of the HCl in this dechlorinating agent and blast furnace gas is better, under identical bed thickness, is more conducive to the HCl removed in blast furnace gas; A breakthrough chlorine content difference of different dechlorinating agent, a breakthrough chlorine content of dechlorinating agent is higher, illustrates that dechlorinating agent removes the ability of HCl in top gas stronger.
Table 1 be classified as the measured result contrast of the time of break-through of 8 experiment embodiments and a breakthrough chlorine content.
The measurement result of table 1 time of break-through and a breakthrough chlorine content
Result listed by table 1, in dechlorinating agent, the ratio of soft burnt lime stone and sodium carbonate has obvious impact to time of break-through and a breakthrough chlorine content, and the high-temperature calcination time of soft burnt lime stone also affects the effect of dechlorination simultaneously.
Compared with soft burnt lime stone, Na
2cO
3a certain amount of H can be generated when reacting with HCl
2o, so have a higher breakthrough chlorine content, therefore, in dechlorinating agent, the proportioning of the two affects dechlorination effect.
Although Wingdale also has good dechlorination effect, research finds, because Wingdale is after light-burned, part is decomposed, and voidage obviously increases, and improves the dynamic conditions reacted with HCl, dechlorination effect also makes moderate progress, and therefore the present invention has selected soft burnt lime stone.Limestone surfaces has some amount micropore, and micro-pore diameter is between 20 ~ 100 μm, and in unit square millimeter, number cells magnitude is in 0 ~ 10 × 103 range intervals; The micropore that soft burnt lime stone has number ratio more, micro-pore diameter is in 0.1 ~ 20 μm of range intervals, and in unit square millimeter, number cells magnitude is in 0 ~ 10 × 105 range intervals.Gas molecule absorption has selectivity (abbreviation polar adsorption), the molecule that in the easy adsorption gas molecule of dechlorinating agent surface micropore, diameter is close with self micro-pore diameter.The molecular diameter of HCl is at about 10 μm, comparatively close with soft burnt lime stone surface micropore diameter range, according to polar adsorption principle, the HCl molecule in soft burnt lime stone absorption easier than Wingdale blast furnace gas, and then Wingdale dechlorinating agent breakthrough chlorine content can be improved.High-temperature calcination time gesture will inevitably affect calcining effect, thus affects the dechlorinating ability of Wingdale.
KOH also has certain dechlorination effect, but owing to having strong basicity and corrodibility, easily absorbs moisture generation deliquescence around, forms the alkaline solution that alkalescence is very strong, can cause heavy corrosion to blast furnace gas pipeline and other auxiliary facilitys.Therefore the present invention is not with addition of KOH, but design soaks Wingdale with it, and then carries out light-burned, to bring appropriate KOH into, improves dechlorination effect.
By above-mentioned experiment and interpretation of result known, just based on the rational material choice of the application and preparation method, propose a kind of using method being applicable to the dechlorinating agent of blast furnace smelting process and equipment characteristic, metallurgical engineering field can be advantageously applied to, effectively improve the working conditions of equipment, the work-ing life of extension device.