CN104762553A - Novel high resistivity crystalline state magnetically soft alloy - Google Patents

Novel high resistivity crystalline state magnetically soft alloy Download PDF

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Publication number
CN104762553A
CN104762553A CN201410214958.0A CN201410214958A CN104762553A CN 104762553 A CN104762553 A CN 104762553A CN 201410214958 A CN201410214958 A CN 201410214958A CN 104762553 A CN104762553 A CN 104762553A
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China
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alloy
crystalline state
magnetically soft
soft alloy
alloy material
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CN201410214958.0A
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Chinese (zh)
Inventor
雷成辉
陈岳
王兵
徐明舟
李尧
张永跃
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BEIJING BEIYE FUNCTIONAL MATERIALS Corp
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BEIJING BEIYE FUNCTIONAL MATERIALS Corp
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Abstract

The invention discloses a crystalline state magnetically soft alloy material with high resistivity rho, high saturation magnetic induction intensity Bs, high initial permeability mu 0.4, high maximum permeability mum and high Curie temperature Tc. The magnetically soft alloy material comprises the chemical components of no more than 0.02% of C, no more than 0.20% of Si, no more than 0.20% of Mn, 11.5-12.5% of Al, 1.0-3.0% of Co and the balance of iron and unavoidable impurities. The alloy is subjected to vacuum smelting, and forging or rolling to achieve finished product specifications; and heat treatment under hydrogen protection is conducted to obtain high comprehensive properties (rho>=1.15 mu Omega.m, Bs>= 1.4T, mu0.4>=6.0mH / m, mum>70mH / m, and Tc>=600 DEG C). The crystalline state magnetically soft alloy material can be used in electromagnet, gyroscope, micro motor, relay and filter.

Description

A kind of novel high resistivity crystalline state non-retentive alloy
Technical field
The present invention relates to a kind of novel high resistivity crystalline state non-retentive alloy.
Background technology
Non-retentive alloy refers to a class alloy with low-coercivity and high magnetic permeability.Divide with the element of component alloy, mainly contain technically pure iron, FeSi alloy, FeNi alloy, FeAl alloy, FeSiAl alloy and FeCo alloy etc.; Divide by structure and have crystalline state and non-crystalline state.This type of alloy can be applicable in the elements such as electro-magnet, pole shoe, magnetic conductor, magnetic shielding, motor, transformer core, relay iron and wave filter.
Non-retentive alloy is in most cases applied under ac magnetization state, when frequency is higher, can produces eddy-current loss, cause alloy heat generating, and temperature raises, and magnetic property reduces.In order to reduce the eddy-current loss under high frequency, the resistivity of non-retentive alloy can be improved or reduce alloy size etc.
The non-retentive alloy with high resistivity mainly contains FeAl alloy, FeSiAl alloy and amorphous soft magnetic alloy.Though amorphous soft magnetic alloy has high resistivity, processing and manufacturing complex structure, larger-size block part cannot be gone out.In crystalline state non-retentive alloy, FeAl alloy and FeSiAl alloy have high resistivity, wherein the resistivity of FeAl alloy 1J12 (FeAl12%) and 1J16 (FeAl16%) is respectively 1.0 μ Ω m and 1.45 μ Ω about m, but the magnetic permeability of 1J12 alloy is lower, particularly initial permeability μ 0.4too low, be 0-2.0mH/m level, μ 0.8for the level of 2.5-6.9mH/m; Resistivity and the magnetic property of 1J16 and FeSiAl alloy are higher, but saturation induction density is all lower than 1.0T.When adopting 1J12,1J16 and FeSiAl alloy to make highpass filter, all service requirements cannot be met.
Liu great Jun disclosed the low remanent magnetism of a kind of high magnetic flux density high magnetic permeability high resistivity low-coercivity low density of material non-retentive alloy bar material (publication number CN1710941A) in 1998, main component is FeAl alloy, on the basis of Al content 11-14%, with the addition of 0-5%M (M is selected from Si, Mn, Ti, V, Cr, Mo, Nb, Ge, R (rare earth)) alloying element, this alloy is after vacuum melting, forging and thermal treatment, and performance can reach: μ m=48.6mH/m, resistivity is 1.10 μ Ω m; 2005, Liu great Jun again disclosed a kind of non-retentive alloy bar and manufacturing process (publication number CN1718828A), and Al content is the FeAl alloy of 11-14%, and after vacuum melting, forging and thermal treatment, performance can reach: μ 0=4.5mH/m, μ m=53mH/m, resistivity is 1.21 μ Ω m; Two kinds of alloys disclosed in above-mentioned patent, its initial permeability and maximum permeability all cannot meet the requirement of highpass filter.
Summary of the invention
The object of this invention is to provide the crystalline state magnetically soft alloy material of a kind of novel high resistivity, high saturated magnetic induction, high initial magnetoconductivity, high maximum permeability, high-curie temperature, meet the service requirements of highpass filter.
The main technical schemes that the present invention adopts: based on FeAl alloy, improves over-all properties by adding ferromagnetic alloy Elements C o.
Co, has high saturation induction density and high Curie temperature.On the basis of non-retentive alloy 1J12, after adding the Co element that content (massfraction, %) is 1-3, the resistivity of alloy, saturation induction density, initial permeability, maximum permeability and Curie temperature are increased.
The chemical composition (massfraction, %) of new alloy is C≤0.02, Si≤0.20, Mn≤0.20, Al:11.5-12.5, Co:1.0-3.0, all the other are iron and inevitable impurity.Alloy is through vacuum melting; forging or hot rolling are to trimmed size; heat-treat under hydrogen shield; heat treating regime is for being heated to 1150-1200 DEG C of insulation 3-5 hour with stove; then be cooled to 600-700 DEG C with the speed of cooling of 50-200 DEG C/h, power-off stove is chilled to room temperature, can obtain high over-all properties (ρ>=1.15 μ Ω m; Bs>=1.4T, μ 0.4>=6.0mH/m, μ m>=70mH/m, Tc>=600 DEG C).
Advantage of the present invention is on the basis of non-retentive alloy 1J12, add content (massfraction, %) for after the Co element of 1-3, the resistivity of alloy, saturation induction density, initial permeability, maximum permeability and Curie temperature increase, effectively reduce eddy-current loss, reduce heating, improve the stability of device, meet the service requirements of highpass filter.
Embodiment
The technical scheme of invention is further illustrated by the following example.
Specific embodiment 1
Chemical composition (massfraction, %) is: C0.01, Si0.10, Mn0.05, Al11.8, Co1.13, and all the other are Fe and inevitable impurity.Through vacuum melting, forging, thermal treatment under hydrogen shield, heat treating regime is: be heated to 1150 DEG C with stove; be incubated 5 hours, be then cooled to 700 DEG C with the speed of cooling of 100 DEG C/h, power-off stove is chilled to room temperature; the performance obtaining bar is: ρ=1.18 μ Ω m, Bs=1.412T, μ 0.4=6.53mH/m, μ m=73.8mH/m, Tc=634 DEG C.
Specific embodiment 2
Chemical composition (massfraction, %) is: C0.008, Si0.06, Mn0.19, Al12.2, Co1.95, and all the other are Fe and inevitable impurity.Through vacuum melting, forging, thermal treatment under hydrogen shield, heat treating regime is: be heated to 1180 DEG C with stove; be incubated 4 hours, be then cooled to 650 DEG C with the speed of cooling of 150 DEG C/h, power-off stove is chilled to room temperature; the performance obtaining bar is: ρ=1.19 μ Ω m, Bs=1.41T, μ 0.4=7.25mH/m, μ m=74.33mH/m, Tc=644 DEG C.
Specific embodiment 3
Chemical composition (massfraction, %) is: C0.017, Si0.18, Mn0.11, Al11.9, Co2.63, and all the other are Fe and inevitable impurity.Through vacuum melting, forging, thermal treatment under hydrogen shield, heat treating regime is: be heated to 1200 DEG C with stove; be incubated 3 hours, be then cooled to 600 DEG C with the speed of cooling of 100 DEG C/h, power-off stove is chilled to room temperature; the performance obtaining bar is: ρ=1.21 μ Ω m, Bs=1.43T, μ 0.4=6.59mH/m, μ m=75.3mH/m, Tc=646 DEG C.

Claims (2)

1. a crystalline state non-retentive alloy, is characterized in that: chemical composition (massfraction, %) is C≤0.02, Si≤0.20, Mn≤0.20, Al:11.5 ~ 12.5, Co:1.0 ~ 3.0, and all the other are iron and inevitable impurity.
2. the alloy as described in right 1, after thermal treatment under vacuum melting, hot-work, hydrogen shield atmosphere, its performance characteristic is: ρ>=1.15 μ Ω m, Bs>=1.4T, μ 0.4>=6.0mH/m, μ m>=70mH/m, Tc>=600 DEG C.
CN201410214958.0A 2014-05-21 2014-05-21 Novel high resistivity crystalline state magnetically soft alloy Pending CN104762553A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113564465A (en) * 2021-07-05 2021-10-29 北京科技大学 Forging FeCo alloy with stretching and impact toughness and preparation method thereof

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1062298A1 (en) * 1982-07-28 1983-12-23 Центральный Ордена Трудового Красного Знамени Научно-Исследовательский Институт Черной Металлургии Им.И.П.Бардина Magnetically soft alloy
JPS62104109A (en) * 1985-10-31 1987-05-14 Sony Corp Soft magnetic thin film
CN1170941A (en) * 1997-03-25 1998-01-21 上海钢铁研究所 Soft magnetic alloy rod with high magnetic induction strength, high magnetic conductivity, high resistivity, low coercive force, low residual magnetism and density
CN1446933A (en) * 2002-09-13 2003-10-08 安泰科技股份有限公司 Iron based amorphous soft magnetization alloy
CN1718827A (en) * 2005-06-22 2006-01-11 上海豪高机电科技有限公司 Soft magnetic alloy rod material and its manufacturing technology
CN102828110A (en) * 2012-09-19 2012-12-19 南京信息工程大学 Low-cobalt nickel nanocrystalline iron-base magnetically soft alloy material and preparation method thereof
CN103187135A (en) * 2012-12-18 2013-07-03 北京北冶功能材料有限公司 Anti-corrosion FeNiCo magnetically soft alloy with high magnetic induction intensity

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1062298A1 (en) * 1982-07-28 1983-12-23 Центральный Ордена Трудового Красного Знамени Научно-Исследовательский Институт Черной Металлургии Им.И.П.Бардина Magnetically soft alloy
JPS62104109A (en) * 1985-10-31 1987-05-14 Sony Corp Soft magnetic thin film
CN1170941A (en) * 1997-03-25 1998-01-21 上海钢铁研究所 Soft magnetic alloy rod with high magnetic induction strength, high magnetic conductivity, high resistivity, low coercive force, low residual magnetism and density
CN1446933A (en) * 2002-09-13 2003-10-08 安泰科技股份有限公司 Iron based amorphous soft magnetization alloy
CN1718827A (en) * 2005-06-22 2006-01-11 上海豪高机电科技有限公司 Soft magnetic alloy rod material and its manufacturing technology
CN102828110A (en) * 2012-09-19 2012-12-19 南京信息工程大学 Low-cobalt nickel nanocrystalline iron-base magnetically soft alloy material and preparation method thereof
CN103187135A (en) * 2012-12-18 2013-07-03 北京北冶功能材料有限公司 Anti-corrosion FeNiCo magnetically soft alloy with high magnetic induction intensity

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113564465A (en) * 2021-07-05 2021-10-29 北京科技大学 Forging FeCo alloy with stretching and impact toughness and preparation method thereof

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