CN104760127B - Automatic scratching device and method for micro-powder polishing brick green body - Google Patents
Automatic scratching device and method for micro-powder polishing brick green body Download PDFInfo
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- CN104760127B CN104760127B CN201510082314.5A CN201510082314A CN104760127B CN 104760127 B CN104760127 B CN 104760127B CN 201510082314 A CN201510082314 A CN 201510082314A CN 104760127 B CN104760127 B CN 104760127B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/04—Exhausting or laying dust
Abstract
The invention relates to an automatic scratching device and method for a micro-powder polishing brick green body. The automatic scratching device comprises a glaze line lifting platform, a scratching auxiliary conveying platform, a positioning mechanism, a turnover mechanism, a drying mechanism and a scratching mechanism; the scratching auxiliary conveying platform is arranged above the glaze line lifting platform; the turnover mechanism, the drying mechanism and the scratching mechanism are arranged on the scratching auxiliary conveying platform in turn; the automatic scratching device also comprises a controller which is electrically connected with the positioning mechanism; the scratching auxiliary conveying platform, the turnover mechanism, the drying mechanism and the scratching mechanism are controlled by the controller through a signal transmitted through the positioning mechanism to run. According to the automatic scratching device and method for the micro-powder polishing brick green body, the integral yield of the integral semi-finished product production process can be effectively improved, the labor intensity of workers and the production cost can be reduced, the inspection is accurate, the consumed time is less, and the pollution to the equipment is less.
Description
Technical field
The present invention relates to architectural pottery production equipment field, more particularly to micro powder polished brick green compact automatic scratching device with
And scratch method.
Background technology
Traditional micropowder ceramic polished brick adopts secondary material distributing technique, and product is divided into two-layer after burning till, and surface layer texture is thick
Spend about 2 ~ 3mm after burning till, polishing back layer about cuts rubbing down 1mm, finally gives finished product.In production management's operation, for protecting
The stability of card product, most of producers regulation is often accomplished by punch forming operation every other hour to green compact precoat cloth figure
Case effect is once taken a sample test test, and its general process enters after punching press for operator randomly draws life in the roller tables before being dried
Base, is placed on another desktop platform, waters water, with blade, the green compact front of brick is uniformly scraped off top layer about 1mm, cleans up
After coat used oil so that cloth pattern clearly manifests, carry out pattern inspection, observe and have or not pattern disappearance, show-through, material leakage, alter material
Etc. abnormal conditions and feed back previous operation in time to decide whether to be adjusted.
Test run scratches and suppresses in green compact and carry out after removing surface base powder under normal circumstances, and is all pure manual behaviour
Make, because green compact are not also through drying, green strength is very low, easily damaged, green compact are moved down the process operation of production line roller tables
Must be meticulous, for convenience of operating, also need first adobe to be divided into two, because personal operation technique is different, the speed scraped by hand
All different with dynamics, the variable thickness scraped causes, also out-of-flatness, and pattern quality embodiment in brick face is imperfect, wastes time and energy, easily
Erroneous judgement, after the completion of entirely taking a sample test, useless base needs clearing and retrieving to process.According to statistics, the daily base yield that gives up that produces accounts for semi-finished product about
0.3%, and need specially to increase the manapower allocation of 3 works person/day.
Content of the invention
For solving the above problems, the present invention provides a kind of micro powder polished brick green compact automatic scratching device, can effectively be lifted
The whole overall harvest rate producing half-finished product process, reduction labor strength and production cost；Inspection is accurate, time-consuming few；If
Standby pollution is little.
The present invention also provides micro powder polished brick green compact automatic scratching method.
The technical solution adopted in the present invention is: micro powder polished brick green compact automatic scratching device, and it is flat that it includes the lifting of glaze line
Platform, above glaze line hoistable platform scratching auxiliary transport platform and being sequentially arranged in scratch auxiliary transport platform along the line on turn over
Rotation mechanism, drying mechanism and scratch mechanism, also include controller, and described controller so controls and scratches auxiliary and transport platform, turn over
Rotation mechanism and drying mechanism, scratch mechanism run: adobe is risen by glaze line hoistable platform, adobe send into scratch auxiliary transport
Platform, is overturn by scratching auxiliary transport platform feeding switching mechanism, then drying mechanism feeding is scratched mechanism and scraped
Flower, after completing to scratch, controller control scratches auxiliary and transports platform inverted running, and adobe feeding drying mechanism is manually wiped
Oil, see pattern, be re-fed into after baking switching mechanism upset after return to glaze line hoistable platform.
Preferably, the described auxiliary transport platform that scratches is vertically arranged with glaze line hoistable platform, including flat located at the lifting of glaze line
Roller-way platform above platform and the transport belt platform connecting with described roller-way platform.
Preferably, described transport belt platform include dryer belt platform and communicate therewith scratch belt platform.
Preferably, support scratches and is provided with slide bar at mechanism, its be located at described in scratch auxiliary transport platform on, described
Scratch mechanism and the casing that slidably reciprocates and the knife rest in described casing are included on described slide bar, located at described knife rest
On cutterhead and the cutter head located at portion of described cutterhead week, described scratch mechanism also include driving the belt of described blade holder turns with
And driving the motor of described belt movement, described motor is electrically connected with the controller.
Preferably, described casing is driven by synchronous belt and slides on described slide bar, and described synchronous belt is by synchronous motor
Drive motion, described synchronous motor is electrically connected with described controller.
Preferably, described knife rest includes knife bar, axis of rolling bearing sleeve and fastening screw set, and described cutterhead is installed on described knife
The bottom of bar, described knife bar is inlaid in rolling bearing and puts, and described fastening screw set and described belt are passed through in described knife bar top
Connect.
Being improved to further to technique scheme, the described mechanism that scratches also includes a cleaner unit.
Preferably, described drying mechanism include located at the lamp bracket on support, the elevating lever on lamp bracket and with described
Elevating lever is flexibly connected and can be provided with heat lamp along the lampshade of lifter rod lifting in described lampshade.
Preferably, described automatic scratching device also includes detent mechanism, and described detent mechanism is electric eye, rises including by glaze line
Fall platform navigates to the first electric eye of roller-way platform, the second electric eye being navigated to glaze line hoistable platform by roller-way platform, roller-way are put down
4th electric eye of the 3rd electric eye, switching mechanism and dryer belt platform intersection of platform and switching mechanism intersection, dryer belt
Platform and scratch the 6th electric eye between the 5th electric eye of belt platform intersection and dryer belt platform and drying mechanism, institute
State electric eye all to electrically connect with described controller.
The present invention also adopts the following technical scheme that micro powder polished brick green compact automatic scratching method, and it comprises the steps: brick
After the glaze line hoistable platform rising is positioned by detent mechanism, glaze line hoistable platform resets base, and adobe is transferred to and scratched auxiliary
Transport on the roller-way platform of platform, enter switching mechanism through roller-way platform, when detent mechanism finally senses that adobe time delay is several
After second, controller controls switching mechanism to be overturn, and adobe is delivered to and scratched mechanism by scratching auxiliary and transport platform, works as localization machine
After structure finally senses adobe time delay several seconds, controller control scratches and assists transport platform out of service, controls scraping machine simultaneously
The electric motor starting of structure, scratches mechanism and adobe is scratched, and after completing to scratch, controller controls the motor scratching mechanism to stop,
Control simultaneously and scratch auxiliary transport platform inverted running, adobe is sent into drying mechanism by scratching mechanism, when detent mechanism sense
When should arrive adobe, controller control scratches and assists transport platform out of service, manually polishes, observes pattern, after completing to see pattern,
Controller controls drying mechanism to start baking adobe, and after the completion of drying, controller controls drying mechanism to stop, and starts simultaneously and scratches
Auxiliary is transported platform and is continued inverted running, and adobe sends into switching mechanism by scratching auxiliary transport platform from drying mechanism, when fixed
After position mechanism finally senses adobe time delay several seconds, controller controls switching mechanism to be overturn, and adobe is entered by switching mechanism
Roller-way platform, when detent mechanism senses adobe, controller controls glaze line hoistable platform to rise, and the lifting of glaze line is transferred in adobe
On platform.
Being improved to further to technique scheme, described micro powder polished brick green compact automatic scratching method, it includes
Following steps: after the glaze line hoistable platform rising is positioned by the first electric eye, glaze line hoistable platform resets for adobe, and adobe is shifted
To on the roller-way platform scratching auxiliary transport platform, enter switching mechanism through roller-way platform, when the 3rd electric eye finally senses
After several seconds of adobe time delay, controller controls switching mechanism to be overturn, and adobe enters dryer belt platform, then is put down by dryer belt
Platform enters into and scratches belt platform, and after the 5th electric eye finally senses several seconds of adobe time delay, controller controls and scratches auxiliary fortune
Send platform out of service, control the electric motor starting scratching mechanism simultaneously, scratch mechanism and adobe is scratched, after completing to scratch,
Controller controls the motor scratching mechanism to stop, and controls simultaneously and scratches auxiliary and transport platform inverted running, by adobe by scratching skin
Dryer belt platform sent into by band platform, and when the 6th electronic eye response is to adobe, controller control scratches auxiliary transport platform and stops
Run, control lampshade to rise to a high position by elevating lever simultaneously, after reaching a high position, controller controls heat lamp to open, subsequently polish,
Observe pattern, after completing to see pattern, now controller controls lampshade to drop to low level by elevating lever, and drying mechanism enters to adobe
Row baking, after the completion of baking, controller cuts out heat lamp, starts roller-way platform and dryer belt platform inverted running, adobe simultaneously
Switching mechanism is sent into by dryer belt platform, after the 4th electric eye finally senses several seconds of adobe time delay, controller controls upset
Mechanism is overturn, and adobe enters roller-way platform by switching mechanism, and when the second electronic eye response is to adobe, controller controls glaze line
Hoistable platform rises, and adobe is transferred on glaze line hoistable platform.
Micro powder polished brick green compact automatic scratching device of the present invention, beneficial effect compared to existing technology is:
The present invention devises the automatic checkout equipment on a kind of differential polished bricks production line, and it can be coordinated using controller
Manually adobe is carried out scratching automatically, toasts, to find that the pattern in production process is abnormal in time, detection efficiency is high, entirely
Process is automatically brought into operation, and can complete within 25 minutes once to scratch pattern test, accelerate the efficiency of fixed board work, and manual scratching completes
Pattern process of the test needs 40 minutes.
Being prevented effectively from the product extensive pattern of appearance leads to product to degrade or scrap extremely, and press operation only needs to one
People operates, and reduces the cost of labor in production process, reduces production cost；Scratching the N/R green compact of rear pattern can profit
With a press can save a piece of green compact per hour, and averagely every production line can save 1200 yuan of costs of material daily.
Green surface after scratching is smooth, can be clearly seen that effect completely, and ensure to scratch the concordance of effect, keep away
Exempt from the various errors that manual operations causes, reduce artificial operating error, improve the accuracy rate judging；The adobe of automatic scratching can subtract
Give up base probability less, improves yield rate.
The cleaner unit installed can absorb the dust producing during scratching it is ensured that good production work environment, simultaneously
Ensure the dust pollution that scratching device is not scraped, increase its use and maintenance life-span.
In sum, the present invention has easy to use, quick, the overall harvest rate of raising, reduction labor intensity, also has simultaneously
Standby service life of equipment is long, and pollution is little, the advantages of reduce production cost.
Brief description
Fig. 1 is the top view of micro powder polished brick green compact automatic scratching device of the present invention；
The drying mechanism top view of Fig. 2 micro powder polished brick of the present invention green compact automatic scratching device；
Fig. 3 is the drying mechanism side view of micro powder polished brick green compact automatic scratching device of the present invention；
Fig. 4 scratches mechanism's top view for micro powder polished brick green compact automatic scratching device of the present invention；
Fig. 5 scratches mechanism's side view for micro powder polished brick green compact automatic scratching device of the present invention；
Fig. 6 scratches mechanism's sectional view for micro powder polished brick green compact automatic scratching device of the present invention；
Fig. 7 scratches mechanism's blade construction schematic diagram for micro powder polished brick green compact automatic scratching device of the present invention；
Fig. 8 is the control circuit electrical connection diagram of micro powder polished brick green compact automatic scratching device of the present invention；
Fig. 9 is the first motor part electrical connection diagram of control circuit shown in Fig. 8；
Figure 10 is the second motor part electrical connection diagram of control circuit shown in Fig. 8；
Figure 11 is other circuit part electrical connection diagrams of control circuit shown in Fig. 8；
Figure 12 is the first electric control switch partial electric connection figure of control circuit shown in Fig. 8；
Figure 13 is the second electric control switch partial electric connection figure of control circuit shown in Fig. 8；
Figure 14 is the first control program schematic flow sheet in control circuit shown in Fig. 8；
Figure 15 is the second control program schematic flow sheet in control circuit shown in Fig. 8.
Specific embodiment
Below in conjunction with accompanying drawing, the present invention is further illustrated.
Embodiment:
With reference to Fig. 1, micro powder polished brick green compact automatic scratching device of the present invention, it includes glaze line hoistable platform 1, determines
Position mechanism 2, support 8, scratch auxiliary and transport platform 3, switching mechanism 4, drying mechanism 5 and scratch mechanism 6, also include a control
Device 7, controls electrical connection glaze line hoistable platform 1, detent mechanism 2 respectively, scratches auxiliary transport platform 3, switching mechanism 4, dehydrator
Structure 5 and scratch mechanism 6, by receiving the signal of detent mechanism 2, to control and to scratch auxiliary and transport platform 3, switching mechanism 4, dry
Dry mechanism 5 and scratch mechanism 6 beginning action or closing.Wherein, glaze line hoistable platform 1 and ceramic tile production line, scratch auxiliary
Transport platform 3 to be vertically arranged, can be with automatic lifting.Switching mechanism 4 is a blank turning machine (general, structure is not shown).Scratch mechanism 6
With drying mechanism 5 all on support 8.Scratch auxiliary transport platform 3 to be arranged in parallel with production line, do not affect production line and produce.
Support 8 is the support on production line.
With reference to Fig. 1, scratch auxiliary transport platform 3 include roller-way platform 31 located at glaze line hoistable platform 1 top and with
The transport belt platform 32 of roller-way platform 31 connection, transports belt platform 32 again by dryer belt platform 321 with scratch belt and put down
Platform 322 forms, and roller-way platform 31 is connected with blank turning machine 4, and that is, roller-way platform 31 is located at the porch of blank turning machine 4, by roller-way
Rotation can be delivered to adobe in blank turning machine 4, and blank turning machine overturns adobe to front.Transport belt platform 32 located at blank turning machine 4
Exit, adobe from blank turning machine 4 move to transport belt platform 32.
Wherein, adobe moves to dryer belt platform 321 from blank turning machine 4, is then transported by dryer belt platform 321 again
To scratching on belt platform 322.
Dryer belt platform 321 and scratch belt platform 322 all on support 8, drying mechanism 5 with scratch 6 points of mechanism
Not located at dryer belt platform 321 and scratch on the corresponding support 8 of belt platform 322.Dryer belt platform 321 and scratch belt
Platform 322 is driven by motor, and motor is all electrically connected with controller 7, can control the operating of its motor by controller, and then
Control it to run, stop and inverted running.
With reference to Fig. 1, detent mechanism 2 is electric eye, including the first electric eye being navigated to roller-way platform 31 by glaze line hoistable platform 1
21st, the second electric eye 22, roller-way platform 31 and switching mechanism 4 intersection of glaze line hoistable platform 1 is navigated to by roller-way platform 31
4th electric eye 24 of the 3rd electric eye 23, switching mechanism 4 and dryer belt platform 321 intersection, dryer belt platform 321 with scratch
The 6th electric eye 26 between 5th electric eye 25 of belt platform 322 intersection and dryer belt platform 321 and drying mechanism 5,
Above-mentioned all electric eyes are all electrically connected with controller 7, for positioning adobe position so that control scratch auxiliary transport platform 3 and
Other mechanisms work.
Drying mechanism 5 thermal source is heat lamp.
With reference to Fig. 2,3, for making automaticity higher, this drying mechanism 5 includes lamp bracket 51, elevating lever 52 and lampshade
53, on lamp bracket 51, lampshade 53 is movably arranged on elevating lever 52 elevating lever 52, and can move up and down along elevating lever 52, lamp
Setting heat lamp 54 in cover 53, the effect of lampshade 53 is the heat assembling heat lamp 54.When adobe is through scratching, run to drying mechanism
During 5 fixed position, open heat lamp, manually adobe is polished, observe pattern, when pattern is without exception, fall lampshade 53, heat lamp 54 connects
Nearly adobe, toasts to adobe.
This drying mechanism 5 also includes a safety pole, after lampshade 53 fixes, is used for preventing elevating lever from moving again.
With reference to Fig. 4, this micro powder polished brick green compact automatic scratching device scratches on support 8 and is provided with slide bar 61 at mechanism, sliding
Bar 61 is located at and scratches on belt platform 322.With reference to Fig. 4,5,6, scratch the casing that mechanism 6 includes slidably reciprocating on slide bar 61
62 and located at the knife rest 63 in casing 62, the cutterhead 64 on knife rest 63 and the cutter head 65 located at 64 weeks portions of cutterhead, scrape
Motor 67, motor 67 and controller that flower mechanism 6 also includes with movable knife rack 63 belt 66 rotating and drives belt 66 motion
Electrical connection.Casing 62 band dynamic cutter head 65 moves back and forth, and adobe is scratched back and forth.Belt 66 band movable knife rack 63 simultaneously, knife rest 63 carries
Dynamic cutter head 65 rotates, and using each cutter head, adobe is scratched.
It is preferred that, the implementation that casing 62 is moved along slide bar 61 is: casing 62 is carried by two synchronous belts 68
Move and slide on slide bar 61, synchronous belt 68 drives motion by synchronous motor 69, and synchronous motor 69 is electrically connected with the controller, control
Device can control the switch of synchronous motor 69.
With reference to Fig. 6,7, it is preferred that, knife rest 63 includes knife bar 631, axis of rolling bearing sleeve 632 and fastening screw set
633, cutterhead 64 is installed on the bottom of knife bar 631, and knife bar 631 is inlaid on axis of rolling bearing sleeve 632, and knife bar 631 top is passed through tight
Gu screw sleeve 633 is connected with belt 66.Cutter head 65 is several, and it is fixed on all portions of cutterhead 64.
With reference to Fig. 5, the mechanism 6 that scratches therein also includes a cleaner unit 60, and this cleaner unit 60 is a aspiration of negative pressure pipe, its peace
It is loaded in casing 62, the dust scratching mechanism 6 generation can be siphoned away, reduce pollution, increase service life of equipment.
In the present embodiment, this equipment is semiautomatic equipment, and Whole Work Flow is: powder is after the compressing soot blowing of press
It is sent to production line, glaze line hoistable platform 1 is vertically arranged with production line, when needing to check pattern, controller 7 is got to automatically
Controlled state 1, when adobe moves to glaze line hoistable platform 1 with production line infall, glaze line hoistable platform 1 rises, and adobe is by giving birth to
Producing line is transferred on glaze line hoistable platform 1, and adobe is moved with the belt of glaze line hoistable platform 1, through glaze line hoistable platform positioning
To after the first electric eye 21 positioning of roller-way platform, glaze line hoistable platform 1 resets, and adobe is transferred to and scratched auxiliary transport platform 3
On roller-way platform 31, enter switching mechanism 4 through roller-way platform 31, when roller-way platform 31 and the 3rd of switching mechanism 4 intersection
After electric eye 23 finally senses adobe time delay 5 seconds, controller 7 receives signal, controls switching mechanism 4 to be overturn, adobe is entered
Enter dryer belt platform 321, then entered into by dryer belt platform 321 and scratch belt platform 322, when dryer belt platform 321
After finally sensing adobe time delay 2 seconds with the 5th electric eye 25 scratching belt platform 322 intersection, controller 7 receives signal,
Controlling to scratch assists transport platform 3 to stop, and controls the synchronization electricity of the motor 67 with movable knife disc rotation and drive chassis movement simultaneously
Machine 69 starts, and scratches mechanism 6 and adobe is scratched.
It is preferred that, scratch belt platform 322 porch and be set to one to the cutterhead widest point length scratching mechanism 6
Individual adobe length, that is, scratch belt platform 322 and stop, and when scratching mechanism 6 and starting to scratch, cutterhead rearmost point is just struck against adobe
First Point, after this one end of slide bar 61 moves on to another end points, controller 7 control scratches belt platform 322 and delays forward casing 62
Slowly move, displacement is the maximum distance of 2 points of scraper, then controller 7 control scratches belt platform 322 and stops, casing 62 simultaneously
Move on to this one end from the other end of slide bar 61, and so on, until the number of times being repeatedly performed according to set by adobe size has been
One-tenth scratches.
It is preferred that, during scratching, when scratching belt platform 322 and need to move, drive and scratch belt platform 322 and move
Dynamic motor is rotated with the frequency of 5hz.
After completing to scratch, controller 7 controls above-mentioned two motors to stop, and it is reverse that control simultaneously scratches auxiliary transport platform 3
Run, adobe is sent into dryer belt platform 321 by scratching belt platform 322, when dryer belt platform 321 and lampshade intersection
The 6th electric eye 26 when sensing adobe, controller 7 receipt signal, control and scratch auxiliary out of service, same time control of transporting platform 3
Lampshade 53 processed rises to a high position by elevating lever 52, and after reaching a high position, controller 7 controls heat lamp 54 to open, now manually control
Manual mode got to by device 7, plugs safety pole, subsequently polishes, observes pattern, after completing to see pattern, manually extracts safety pole, control
Auto state 2 got to by device 7 processed, and now controller 7 controls lampshade 53 to drop to low level by elevating lever 52, and drying mechanism 5 is to brick
Base is toasted, and toasts 18 minutes, and drying mechanism 5 main purpose is for the green surface heating, drying after polishing, and reduces into kiln
Moisture content it is ensured that green compact quality, prevents fried base, and considers green compact and enter the brick problem after the impact of kiln moisture content is burnt till, through anti-
Retrial test obtain toasting the brick obtaining for 18 minutes preferable.After the completion of baking, controller 7 cuts out heat lamp 54, starts roller-way simultaneously
Platform 31 and dryer belt platform 321 inverted running, adobe is sent into switching mechanism 4 by dryer belt platform 321, is worked as switching mechanism
After 4 finally sense adobe time delay 5 seconds with the 4th electric eye 24 of dryer belt platform 321 intersection, switching mechanism 4 is turned over
Turn, adobe enters roller-way platform 31 by switching mechanism 4, when the second electric eye being navigated to glaze line hoistable platform 1 by roller-way platform 31
22 when sensing adobe, and controller 7 controls glaze line hoistable platform 1 to rise, and adobe is transferred on glaze line hoistable platform 1, subsequently controls
Device 7 processed controls glaze line hoistable platform 1 to move backward, and when adobe moves to glaze line hoistable platform 1 with production line infall, controls
Device 7 control glaze line hoistable platform 1 resets and transfers to adobe on production line.
In this embodiment, the control method of controller is as follows:
The control circuit of micro powder polished brick green compact automatic scratching device in the specific embodiment of the invention, structure such as Fig. 8-14 institute
Show, increased the plc controller of control circuit and built-in control program to mechanical system, including the electricity within each machinery
Machine, fan, heat lamp and electric-controlled switch.This plc controller is also connected with each sensor, also known as electric eye.
Control program:
In the specific embodiment of the invention, the control program of green compact of ceramic tile automatic scratching device is divided into (i) automatically sending and scratches control
Make and (ii) automatically send control two parts back to, specifically:
(i) according to mode of operation start by set date or manually boot automatically to send and scratch control program, as shown in figure 14, tool
Body includes step:
1401) judge whether automatic control state 1 opens；It is to enter next step, otherwise return this step；
1402) lifting motor (liter) hoisting belts of glaze line hoistable platform enter brick；
1403) judge whether there is signal into brick positioning electric eye (the first electric eye 21)；It is to enter next step, otherwise return this step
Suddenly；
1404) lifting motor (reset) of glaze line hoistable platform；
1405) roller-way platform 31 roller-way transporting platform (scratch auxiliary and transport platform 3) enters brick, blank turning machine club enters
Brick, see that colored belt (scratching belt platform 322) enters brick, scratches and be driven into brick (opening)；
1406) judge whether the electric eye (the 3rd electric eye 23) into blank turning machine structure (switching mechanism 4) has signal；It is off transporting
Platform action enters next step, otherwise returns this step；
1407) enter blank turning machine structure electric eye (the 3rd electric eye 23) signal from having by no-delay 5 seconds, blank turning machine club enters brick
(closing), blank turning machine just overturns；
1408) blank turning machine club brick output (opening)
1409) judge into scratching whether mechanism's electric eye (the 5th electric eye 25) has signal？It is to enter next step, otherwise return this
Step；
1410) scratch mechanism's electric eye (the 5th electric eye 25) signal from having by no-delay 2 seconds, roller-way platform 31 roller-way enter brick,
Blank turning machine club brick output, see that colored belt enters brick (scratching belt platform 322), scratches and be driven into brick (closing)；
1411) scratch the swinging belt advance of mechanism, revolving scraper motor (motor 67) is opened；
1412) judge to scratch whether mechanism's swinging belt reaches end points？It is to enter next step, otherwise return this step；
1413) scratch and be driven into brick (opening)；
1414) judge to scratch be driven into brick distance be whether 2 points of scraper maximum distance？It is to enter next step, otherwise return
Return this step；
1415) scratch and be driven into brick (closing)；
1416) swinging belt retreats；
1417) judge whether swinging belt reaches end points？It is to enter next step, otherwise return this step；
1418) scratch and be driven into brick (opening)；
1419) judge to scratch be driven into brick distance be whether 2 points of scraper maximum distance？It is to enter next step, otherwise return
Return this step；
1420) scratch and be driven into brick (closing)；
1421) judge whether to be repeated 2 times？It is to enter next step, otherwise return to step 1410)；
1422) swinging belt motor, the revolving scraper motor (closing) of mechanism are scratched；
1423) transport the roller-way platform 31 roller-way brick output of platform, see colored belt brick output, scratch transmission brick output (opening)；
1424) judge to see whether flower positioning electric eye (the 6th electric eye 26) has signal？It is to enter next step, otherwise return this step
Suddenly；
1425) transport the roller-way platform 31 roller-way brick output of platform, see colored belt brick output, scratch transmission brick output (closing)；
1426) lampshade of drying mechanism rises；
1427) judge whether lampshade rises to a high position？It is to enter next step, otherwise return this step；
1428) heat lamp of drying mechanism is opened.Start to take a sample test verification.
If (ii) taking a sample test verification, unqualified, abandon, underproof adobe is not bothered to see me out back production line, qualified then manual
Start and send control program back to, as shown in figure 15, specifically include step:
1501) judge whether automatic control state 2 opens？It is to enter next step, otherwise return this step；
1502) lampshade of drying mechanism declines；
1503) arrive low level under judging whether？It is to enter next step, otherwise return this step；
1504) toast；
1505) judge whether baking time is 18 minutes？It is to enter next step, otherwise return this step；
1506) heat lamp is closed；
1506) the blank turning machine club transporting platform enters brick, roller-way platform 31 club brick output, sees colored belt brick output (opening)；
1507) judge whether blank turning machine electric eye (the 4th electric eye 22) has signal？It is to enter next step, otherwise return this
Step；
1508) go out blank turning machine electric eye signal from having by no-delay 5 seconds, blank turning machine club enters brick (closing), and blank turning machine is counter to turn over
Turn；
1509) turn over base club brick output (opening)；
1510) judge whether brick output positioning electric eye (the second electric eye 22) has signal？It is to enter next step, otherwise return this
Step；
1511) lifting motor (liter) of glaze line hoistable platform, hoisting belts brick output (opening).
Embodiment described above only have expressed the several embodiments of the present invention, and its description is more concrete and detailed, but simultaneously
Therefore the restriction to the scope of the claims of the present invention can not be interpreted as.It should be pointed out that for those of ordinary skill in the art
For, without departing from the inventive concept of the premise, some deformation can also be made and improve, these broadly fall into the guarantor of the present invention
Shield scope.Therefore, the protection domain of patent of the present invention should be defined by claims.
Claims (11)
1. a kind of micro powder polished brick green compact automatic scratching device it is characterised in that: include glaze line hoistable platform (1), located at glaze line
Above hoistable platform (1) scratching auxiliary transport platform (3) and being sequentially arranged in scratch auxiliary transport platform (3) along the line on upset
Mechanism (4), drying mechanism (5) and scratch mechanism (6), also include controller (7), described controller (7) so control scratch auxiliary
Help transport platform (3), switching mechanism (4) and drying mechanism (5), scratch mechanism (6) and run: glaze line hoistable platform (1) is by brick
Base rise, scratches auxiliary adobe feeding and transports platform (3), is entered by scratching auxiliary transport platform (3) feeding switching mechanism (4)
Row overturns, then drying mechanism (5) feeding scratches mechanism (6) and scratched, and after completing to scratch, controller (7) control scratches auxiliary
Help transport platform (3) inverted running, drying mechanism (5) is sent in adobe and manually polished, see pattern, be re-fed into after baking turning over
Glaze line hoistable platform (1) is returned to after rotation mechanism (4) upset.
2. micro powder polished brick green compact automatic scratching device according to claim 1 is it is characterised in that described scratch auxiliary fortune
Platform (3) is sent to be vertically arranged with glaze line hoistable platform (1), including the roller-way platform (31) above glaze line hoistable platform (1)
And the transport belt platform (32) connecting with described roller-way platform (31).
3. micro powder polished brick green compact automatic scratching device according to claim 2 is it is characterised in that described transport belt is put down
Platform (32) include dryer belt platform (321) and communicate therewith scratch belt platform (322).
4. micro powder polished brick green compact automatic scratching device according to claim 1 is it is characterised in that scratch on support (8)
Mechanism (6) place is provided with slide bar (61), its be located at described in scratch auxiliary and transport on platform (3), the described mechanism (6) that scratches includes
The casing (62) slidably reciprocating on described slide bar (61) and the knife rest (63) in described casing (62), located at described knife
Cutterhead (64) on frame (63) and the cutter head (65) located at described cutterhead (64) week portion, the described mechanism (6) that scratches also includes carrying
Belt (66) that dynamic described knife rest (63) rotates and drive the motor (67) that described belt (66) moves, described motor (67) with
Controller (7) electrically connects.
5. micro powder polished brick green compact automatic scratching device according to claim 4 it is characterised in that described casing (62) by
Synchronous belt (68) drives slip upper in described slide bar (61), and described synchronous belt (68) drives motion by synchronous motor (69),
Described synchronous motor (69) is electrically connected with described controller (7).
6. the micro powder polished brick green compact automatic scratching device according to claim 4 or 5 is it is characterised in that described knife rest
(63) knife bar (631), axis of rolling bearing sleeve (632) and fastening screw set (633) are included, described cutterhead (64) is installed on described knife
The bottom of bar (631), described knife bar (631) is inlaid on axis of rolling bearing sleeve (632), and described knife bar (631) top is passed through described
Fastening screw set (633) is connected with described belt (66).
7. the micro powder polished brick green compact automatic scratching device according to claim 4 or 5 is it is characterised in that described scraping machine
Structure (6) also includes a cleaner unit (60).
8. micro powder polished brick green compact automatic scratching device according to claim 1 is it is characterised in that described drying mechanism
(5) include located at the lamp bracket (51) on support (8), the elevating lever (52) on lamp bracket (51) and with described elevating lever (52)
The lampshade (53) being flexibly connected and can lifting along elevating lever (52), is provided with heat lamp (54) in described lampshade (53).
9. micro powder polished brick green compact automatic scratching device according to claim 1 is it is characterised in that described automatic scratching fills
Put and also include detent mechanism (2), described detent mechanism (2) is electric eye, navigates to roller-way platform including by glaze line hoistable platform (1)
(31) the first electric eye (21), the second electric eye (22) being navigated to glaze line hoistable platform (1) by roller-way platform (31), roller-way platform
(31) with the 3rd electric eye (23) of switching mechanism (4) intersection, switching mechanism (4) and dryer belt platform (321) intersection
4th electric eye (24), dryer belt platform (321) and the 5th electric eye (25) scratching belt platform (322) intersection and drying
The 6th electric eye (26) between belt platform (321) and drying mechanism (5), described electric eye is all electrically connected with described controller (7).
10. micro powder polished brick green compact automatic scratching method is it is characterised in that comprise the steps:
In glaze line hoistable platform (1) rising after detent mechanism (2) positioning, glaze line hoistable platform resets for adobe, and adobe turns
Move on on the roller-way platform (31) scratching auxiliary transport platform (3), enter switching mechanism (4) through roller-way platform (31), when fixed
After position mechanism (2) finally senses adobe time delay several seconds, controller (7) controls switching mechanism (4) to be overturn, and adobe is by scratching
Auxiliary is transported platform (3) and is delivered to and scratch mechanism (6) place, after detent mechanism (2) finally senses several seconds of adobe time delay, controller
(7) controlling to scratch assists transport platform (3) out of service, controls the electric motor starting scratching mechanism (6) simultaneously, scratches mechanism (6)
Adobe is scratched, after completing to scratch, controller (7) controls the motor scratching mechanism (6) to stop, and control simultaneously scratches auxiliary
Help transport platform (3) inverted running, adobe is sent into drying mechanism (5) by scratching mechanism (6), when detent mechanism (2) sensing
To during adobe, controller (7) control scratches and assists transport platform (3) out of service, manually polishes, observes pattern, completes to see flower
After color, controller (7) controls drying mechanism (5) to start baking adobe, and after the completion of drying, controller (7) controls drying mechanism (5)
Stop, starting simultaneously and scratch auxiliary transport platform (3) continuation inverted running, adobe transports platform (3) from drying by scratching auxiliary
Mechanism (5) place sends into switching mechanism (4), and after detent mechanism (2) finally senses several seconds of adobe time delay, controller (7) controls
Switching mechanism (4) is overturn, and adobe enters roller-way platform (31) by switching mechanism (4), when detent mechanism (2) senses adobe
When, controller (7) controls glaze line hoistable platform (1) to rise, and adobe is transferred on glaze line hoistable platform (1).
11. micro powder polished brick green compact automatic scratching methods according to claim 10 are it is characterised in that include following walking
Rapid:
In glaze line hoistable platform (1) rising after the first electric eye (21) positioning, glaze line hoistable platform resets for adobe, and adobe turns
Move on to and scratch auxiliary and transport on the roller-way platform (31) of platform (3), enter switching mechanism (4) through roller-way platform (31), when the
After three electric eyes (23) finally sense adobe time delay several seconds, controller (7) controls switching mechanism (4) to be overturn, and adobe enters
Dryer belt platform (321), then entered into by dryer belt platform (321) and scratch belt platform (322), when the 5th electric eye (25)
After finally sensing adobe time delay several seconds, controller (7) control scratches and assists transport platform (3) out of service, controls simultaneously and scrapes
The electric motor starting of flower mechanism (6), scratches mechanism (6) and adobe is scratched, and after completing to scratch, controller (7) controls scraping machine
The motor of structure (6) stops, and controls simultaneously and scratches auxiliary and transport platform (3) inverted running, by adobe by scratching belt platform (322)
Send into dryer belt platform (321), when the 6th electric eye (26) senses adobe, controller (7) controls to scratch to assist to transport puts down
Platform (3) is out of service, controls lampshade (53) to rise to a high position by elevating lever (52) simultaneously, reaches controller (7) control after a high position
Heat lamp (54) processed is opened, and subsequently polishes, observes pattern, and after completing to see pattern, now controller (7) controls lampshade (53) to pass through to rise
Fall bar (52) drops to low level, and drying mechanism (5) toasts to adobe, and after the completion of baking, controller (7) cuts out heat lamp
(54), start roller-way platform (31) and dryer belt platform (321) inverted running, adobe is by dryer belt platform (321) simultaneously
Send into switching mechanism (4), after the 4th electric eye (24) finally senses several seconds of adobe time delay, controller (7) controls switching mechanism
(4) overturn, adobe enters roller-way platform (31) by switching mechanism (4), when the second electric eye (22) senses adobe, controlled
Device controls glaze line hoistable platform (1) to rise, and adobe is transferred on glaze line hoistable platform (1).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510082314.5A CN104760127B (en) | 2015-02-13 | 2015-02-13 | Automatic scratching device and method for micro-powder polishing brick green body |
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| CN201510082314.5A CN104760127B (en) | 2015-02-13 | 2015-02-13 | Automatic scratching device and method for micro-powder polishing brick green body |
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| CN104760127A CN104760127A (en) | 2015-07-08 |
| CN104760127B true CN104760127B (en) | 2017-02-01 |
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| CN1281778A (en) * | 1999-07-26 | 2001-01-31 | 吴锦强 | Production method of crystal accumulated relief brick |
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| Publication number | Publication date |
|---|---|
| CN104760127A (en) | 2015-07-08 |
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Inventor after: Shi Shaogang Inventor after: Yang Huaiyu Inventor after: Lai Wenqi Inventor after: Chen Yongzhong Inventor after: Zhang Yuan Inventor before: Shi Shaogang Inventor before: Yang Huaiyu |
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Effective date of registration: 20161230 Address after: 331100 Fengcheng high tech Industrial Park, Jiangxi City, No. Torch Road, No. 31 Applicant after: JIANGXI WONDERFUL CERAMICS CORPORATION LIMITED Address before: 331139 Yichun City, Fengcheng Meilin Town, Feng mine road, fine ceramics industry base Applicant before: Jiangxi Hemei Ceramic Co., Ltd. |
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Effective date of registration: 20190402 Address after: 523287 Tangxia Village, Gaocheng Town, Dongguan City, Guangdong Province Co-patentee after: JIANGXI WONDERFUL CERAMICS CORPORATION LIMITED Patentee after: Dongguan Weimei Ceramic Industrial Park Co., Ltd. Address before: 331100 No. 31 Torch Avenue, Fengcheng High-tech Industrial Park, Yichun City, Jiangxi Province Patentee before: JIANGXI WONDERFUL CERAMICS CORPORATION LIMITED |