CN104760127A - Automatic scratching device and method for micro-powder polishing brick green body - Google Patents
Automatic scratching device and method for micro-powder polishing brick green body Download PDFInfo
- Publication number
- CN104760127A CN104760127A CN201510082314.5A CN201510082314A CN104760127A CN 104760127 A CN104760127 A CN 104760127A CN 201510082314 A CN201510082314 A CN 201510082314A CN 104760127 A CN104760127 A CN 104760127A
- Authority
- CN
- China
- Prior art keywords
- platform
- adobe
- scratch
- scratching
- controller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/04—Exhausting or laying dust
Abstract
The invention relates to an automatic scratching device and method for a micro-powder polishing brick green body. The automatic scratching device comprises a glaze line lifting platform, a scratching auxiliary conveying platform, a positioning mechanism, a turnover mechanism, a drying mechanism and a scratching mechanism; the scratching auxiliary conveying platform is arranged above the glaze line lifting platform; the turnover mechanism, the drying mechanism and the scratching mechanism are arranged on the scratching auxiliary conveying platform in turn; the automatic scratching device also comprises a controller which is electrically connected with the positioning mechanism; the scratching auxiliary conveying platform, the turnover mechanism, the drying mechanism and the scratching mechanism are controlled by the controller through a signal transmitted through the positioning mechanism to run. According to the automatic scratching device and method for the micro-powder polishing brick green body, the integral yield of the integral semi-finished product production process can be effectively improved, the labor intensity of workers and the production cost can be reduced, the inspection is accurate, the consumed time is less, and the pollution to the equipment is less.
Description
Technical field
The present invention relates to architectural pottery production equipment field, particularly relate to micro powder polished brick green compact automatic scratching device and scratch method.
Background technology
Traditional micro mist ceramic polished brick adopts secondary material distributing technique, and be divided into two-layer after product burns till, superficial layer texture thickness burns till rear about 2 ~ 3mm, and polishing back layer approximately cuts rubbing down 1mm, finally obtains finished product.In production management operation, for ensureing the stability of product, most of producers regulation once took a sample test test in punch forming operation to green compact precoat cloth pattern effect with regard to needs every one hour, its general process is that the roller tables before operator enters drying after punching press randomly draws green compact, be placed on another desktop platform, water water, with blade, the green compact front of brick is evenly scraped off top layer and be about 1mm, coating used oil after cleaning is clean so that cloth pattern is clear manifests, carry out pattern inspection, observe and lack with or without pattern, show-through, leak material, alter the abnormal conditions such as material and feed back last operation in time and determine whether adjust.
Test run scratches and carries out after green compact are suppressed and removed surperficial base powder under normal circumstances, and be all pure manual operations, because green compact are not also through super-dry, green strength is very low, easy breakage, process operation green compact being moved down production line roller tables must be meticulous, for convenience of operation, also need first adobe to be divided into two, because individual operation technique is different, the speed and strength scraped by hand is all different, the variable thickness of scraping causes, also out-of-flatness, brick face pattern quality embodies imperfect, waste time and energy, easy erroneous judgement, wholely take a sample test rear useless base and needed clearing and retrieving process.According to statistics, produce useless base generation every day and account for semi-finished product about 0.3%, and need the special manapower allocation increasing by 3 workman/skies.
Summary of the invention
For solving the problem, the invention provides a kind of micro powder polished brick green compact automatic scratching device, effectively can promote the overall harvest rate of whole production half-finished product process, reducing labor strength and production cost; Check accurate, consuming time few; Equipment pollution is little.
The present invention also provides micro powder polished brick green compact automatic scratching method.
The technical solution adopted in the present invention is: micro powder polished brick green compact automatic scratching device, it comprises glaze line hoistable platform, be located at above glaze line hoistable platform scratching auxiliary transport platform and be located at successively scratch auxiliary transport platform along the line on switching mechanism, drying mechanism and scratch mechanism, also comprise controller, described controller so controls to scratch auxiliary transport platform, switching mechanism and drying mechanism, scratch mechanism to run: adobe is risen by glaze line hoistable platform, adobe is sent into and scratches auxiliary transport platform, overturn by scratching the auxiliary platform feeding switching mechanism that transports, drying mechanism sends into and scratches mechanism and scratch again, complete after scratching, controller controls to scratch auxiliary transport platform inverted running, drying mechanism is sent in adobe manually polish, see pattern, glaze line hoistable platform is got back to after sending into switching mechanism upset after baking again.
Preferably, described in scratch and auxiliary transport that platform is vertical with glaze line hoistable platform to be arranged, comprise the roller-way platform be located at above glaze line hoistable platform and the transport belt platform be communicated with described roller-way platform.
Preferably, described transport belt platform comprise dryer belt platform and be communicated with it scratch belt platform.
Preferably, support scratches place of mechanism and is provided with slide bar, it scratches on auxiliary transport platform described in being located at, the described mechanism that scratches is included in casing that described slide bar slidably reciprocates and is located at knife rest on described casing, is located at the cutterhead on described knife rest and is located at the cutter head of described cutterhead perimembranous, the described mechanism that scratches also comprises the belt driving described blade holder turns and the motor driving described belt movement, and described motor is electrically connected with controller.
Preferably, described casing is driven by synchronous belt and slides on described slide bar, and described synchronous belt is by synchronous motor brought into motion, and described synchronous motor is electrically connected with described controller.
Preferably, described knife rest comprises knife bar, axis of rolling bearing sleeve and fastening screw cover, and described cutterhead is installed on the bottom of described knife bar, and described knife bar is inlaid in rolling bearing and puts, and described knife bar top is connected with described belt by described fastening screw cover.
Being improved to further technique scheme, described in scratch mechanism and also comprise a deduster.
Preferably, described drying mechanism comprises the lamp bracket be located on support, is located at the elevating lever on lamp bracket and is flexibly connected with described elevating lever and along the lampshade of lifter rod lifting, can be provided with heat lamp in described lampshade.
Preferably, described automatic scratching device also comprises detent mechanism, described detent mechanism is electric eye, comprise and navigate to the 4th electric eye, the dryer belt platform of the 3rd electric eye of the first electric eye of roller-way platform, the second electric eye being navigated to glaze line hoistable platform by roller-way platform, roller-way platform and switching mechanism intersection, switching mechanism and dryer belt platform intersection by glaze line hoistable platform and scratch the 5th electric eye of belt platform intersection and the 6th electric eye between dryer belt platform and drying mechanism, described electric eye is all electrically connected with described controller.
The present invention also adopts following technical scheme: micro powder polished brick green compact automatic scratching method, it comprises the steps: that adobe is after the glaze line hoistable platform risen is located by detent mechanism, glaze line hoistable platform resets, adobe is transferred to and is scratched on the auxiliary roller-way platform transporting platform, switching mechanism is entered through roller-way platform, when detent mechanism finally senses that adobe time delay is after several seconds, controller controls switching mechanism and overturns, adobe is delivered to scratch mechanism by being scratched the auxiliary platform that transports, when detent mechanism finally senses that adobe time delay is after several seconds, it is out of service that controller controls to scratch auxiliary transport platform, control the electric motor starting scratching mechanism simultaneously, scratch mechanism to scratch adobe, complete after scratching, the motor that controller controls to scratch mechanism stops, control to scratch auxiliary transport platform inverted running simultaneously, adobe is sent into drying mechanism by scratching mechanism, when detent mechanism senses adobe, it is out of service that controller controls to scratch auxiliary transport platform, manually polish, observe pattern, complete after seeing pattern, controller controls drying mechanism and starts baking adobe, after oven dry completes, controller controls drying mechanism to be stopped, start simultaneously and scratch auxiliary transport platform continuation inverted running, adobe sends into switching mechanism by scratching the auxiliary platform that transports from drying mechanism, when detent mechanism finally senses that adobe time delay is after several seconds, controller controls switching mechanism and overturns, adobe enters roller-way platform by switching mechanism, when detent mechanism senses adobe, controller controls glaze line hoistable platform and rises, adobe is transferred on glaze line hoistable platform.
Being improved to further technique scheme, described micro powder polished brick green compact automatic scratching method, it comprises the steps: that adobe is after the glaze line hoistable platform risen is by the first electric eye location, glaze line hoistable platform resets, adobe is transferred to and is scratched on the auxiliary roller-way platform transporting platform, switching mechanism is entered through roller-way platform, when the 3rd electric eye finally senses that adobe time delay is after several seconds, controller controls switching mechanism and overturns, adobe enters dryer belt platform, entered into by dryer belt platform again and scratch belt platform, when the 5th electric eye finally senses that adobe time delay is after several seconds, it is out of service that controller controls to scratch auxiliary transport platform, control the electric motor starting scratching mechanism simultaneously, scratch mechanism to scratch adobe, complete after scratching, the motor that controller controls to scratch mechanism stops, control to scratch auxiliary transport platform inverted running simultaneously, adobe is sent into dryer belt platform by scratching belt platform, when the 6th electronic eye response is to adobe, it is out of service that controller controls to scratch auxiliary transport platform, control lampshade simultaneously and rise to a high position by elevating lever, arrive high-order rear controller and control heat lamp unlatching, polish subsequently, observe pattern, complete after seeing pattern, this Time Controller controls lampshade and drops to low level by elevating lever, drying mechanism toasts adobe, after having toasted, controller cuts out heat lamp, start roller-way platform and dryer belt platform inverted running simultaneously, adobe sends into switching mechanism by dryer belt platform, when the 4th electric eye finally senses that adobe time delay is after several seconds, controller controls switching mechanism and overturns, adobe enters roller-way platform by switching mechanism, when the second electronic eye response is to adobe, controller controls glaze line hoistable platform and rises, adobe is transferred on glaze line hoistable platform.
Micro powder polished brick green compact automatic scratching device of the present invention, beneficial effect is compared to existing technology:
The present invention devises the automatic checkout equipment on a kind of differential polished bricks production line, it utilizes controller to coordinate manually automatically to scratch adobe, toasts, so that the pattern in Timeliness coverage production process is abnormal, detection efficiency is high, whole process automatic operation, within 25 minutes, can complete and once scratch pattern test, accelerate the efficiency of determining plate work, and having scratched pattern process of the test need 40 minutes by hand.
The abnormal product that causes of extensive pattern is demoted or scraps effectively to avoid product to occur, and press operation only needs a people to operate, and reduces the cost of labor in production process, reduces production cost; Scratch the N/R green compact of rear pattern can utilize, press is per hour saves a slice green compact, and average every bar production line can save 1200 yuan of costs of material every day.
Green surface after scratching is smooth, completely clearly can see effect, and ensures the uniformity scratching effect, the various errors avoiding manual operations to cause, and reduces manual operation error, improves the accuracy rate judged; The adobe of automatic scratching can reduce useless base probability, improves yield rate.
The deduster installed can absorb the dust produced in the process of scratching, and ensures good production work environment, ensures that scratching device is not by the contamination by dust scraped, and increases its use and maintenance life-span simultaneously.
In sum, the present invention have easy to use, quick, improve overall harvest rate, reduce labour intensity, also possess service life of equipment long simultaneously, pollute little, advantage such as reduction production cost etc.
Accompanying drawing explanation
Fig. 1 is the top view of micro powder polished brick green compact automatic scratching device of the present invention;
The drying mechanism top view of Fig. 2 micro powder polished brick green compact of the present invention automatic scratching device;
Fig. 3 is the drying mechanism side view of micro powder polished brick green compact automatic scratching device of the present invention;
Fig. 4 be micro powder polished brick green compact automatic scratching device of the present invention scratch mechanism's top view;
Fig. 5 be micro powder polished brick green compact automatic scratching device of the present invention scratch mechanism's side view;
Fig. 6 be micro powder polished brick green compact automatic scratching device of the present invention scratch mechanism's sectional view;
Fig. 7 be micro powder polished brick green compact automatic scratching device of the present invention scratch mechanism's blade construction schematic diagram;
Fig. 8 is the control circuit electrical connection diagram of micro powder polished brick green compact automatic scratching device of the present invention;
The first motor part electrical connection diagram that Fig. 9 is control circuit shown in Fig. 8;
The second motor part electrical connection diagram that Figure 10 is control circuit shown in Fig. 8;
Other circuit part electrical connection diagrams that Figure 11 is control circuit shown in Fig. 8;
The first electric control switch partial electric connection layout that Figure 12 is control circuit shown in Fig. 8;
The second electric control switch partial electric connection layout that Figure 13 is control circuit shown in Fig. 8;
Figure 14 is the first control program schematic flow sheet in control circuit shown in Fig. 8;
Figure 15 is the second control program schematic flow sheet in control circuit shown in Fig. 8.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further illustrated.
Embodiment:
With reference to Fig. 1, micro powder polished brick green compact automatic scratching device of the present invention, it comprises glaze line hoistable platform 1, detent mechanism 2, support 8, scratch auxiliary transport platform 3, switching mechanism 4, drying mechanism 5 and scratch mechanism 6, also comprise a controller 7, control electrical connection glaze line hoistable platform 1 respectively, detent mechanism 2, scratch auxiliary transport platform 3, switching mechanism 4, drying mechanism 5 and scratch mechanism 6, by receiving the signal of detent mechanism 2, control to scratch auxiliary transport platform 3, switching mechanism 4, drying mechanism 5 and scratch mechanism 6 and start action or closedown.Wherein, glaze line hoistable platform 1 and ceramic tile production line, scratch and auxiliaryly transport that platform 3 is vertical to be arranged, can automatic lifting.Switching mechanism 4 is turn over base machine (general, structure is not shown).Scratch mechanism 6 to be all located on support 8 with drying mechanism 5.Scratch the auxiliary platform 3 that transports to be arranged in parallel with production line, do not affect production line and produce.Support 8 is the support on production line.
With reference to Fig. 1, scratch the auxiliary platform 3 that transports and comprise the roller-way platform 31 be located at above glaze line hoistable platform 1 and the transport belt platform 32 be communicated with roller-way platform 31, transport belt platform 32 again by dryer belt platform 321 with scratch belt platform 322 and form, roller-way platform 31 with turn over base machine 4 and be communicated with, namely the porch of turning over base machine 4 is located at by roller-way platform 31, adobe can be delivered to by the rotation of roller-way and turn on base machine 4, turn over base machine and adobe is turn to front.Transport belt platform 32 and be located at the exit of turning over base machine 4, adobe moves to transport belt platform 32 from turning over base machine 4.
Wherein, adobe moves to dryer belt platform 321 from turning over base machine 4, and then is transported to by dryer belt platform 321 and scratches on belt platform 322.
Dryer belt platform 321 and scratch belt platform 322 and be all located on support 8, drying mechanism 5 with scratch mechanism 6 and be located at dryer belt platform 321 respectively and scratch on support corresponding to belt platform 322 8.Dryer belt platform 321 and scratch belt platform 322 by driven by motor, motor is all electrically connected with controller 7, can be controlled the running of its motor by controller, and then controls its operation, stopping and inverted running.
With reference to Fig. 1, detent mechanism 2 is electric eye, comprise the first electric eye 21 being navigated to roller-way platform 31 by glaze line hoistable platform 1, the second electric eye 22 of glaze line hoistable platform 1 is navigated to by roller-way platform 31, 3rd electric eye 23 of roller-way platform 31 and switching mechanism 4 intersection, 4th electric eye 24 of switching mechanism 4 and dryer belt platform 321 intersection, dryer belt platform 321 and scratch the 5th electric eye 25 of belt platform 322 intersection and the 6th electric eye 26 between dryer belt platform 321 and drying mechanism 5, above-mentioned all electric eyes are all electrically connected with controller 7, for locating adobe position, to control to scratch auxiliary transport platform 3 and other institution staff.
Drying mechanism 5 thermal source is heat lamp.
With reference to Fig. 2,3, for making automaticity higher, this drying mechanism 5 comprises lamp bracket 51, elevating lever 52 and lampshade 53, elevating lever 52 is located on lamp bracket 51, lampshade 53 activity is located on elevating lever 52, and can move up and down along elevating lever 52, arrange heat lamp 54 in lampshade 53, the effect of lampshade 53 is the heats assembling heat lamp 54.When adobe is through scratching, when running to drying mechanism 5 fixed position, opens heat lamp, manually polishing to adobe, observe pattern, when pattern is without exception, fall lampshade 53, heat lamp 54, close to adobe, is toasted adobe.
This drying mechanism 5 also comprises a safety pole, after lampshade 53 fixes, again moves for preventing elevating lever.
With reference to Fig. 4, this micro powder polished brick green compact automatic scratching device scratches place of mechanism and is provided with slide bar 61 on support 8, and slide bar 61 is located at and scratches on belt platform 322.With reference to Fig. 4,5,6, scratch mechanism 6 be included in casing 62 that slide bar 61 slidably reciprocates and be located at knife rest 63 on casing 62, be located at the cutterhead 64 on knife rest 63 and be located at the cutter head 65 of cutterhead 64 perimembranous, scratch mechanism 6 and also comprise the belt 66 that band movable knife rack 63 rotates and the motor 67 driving belt 66 to move, motor 67 is electrically connected with controller.Casing 62 is with dynamic cutter head 65 to move back and forth, and scratches back and forth adobe.Movable knife rack 63 is with by belt 66 simultaneously, and knife rest 63 is with dynamic cutter head 65 to rotate, and utilizes each cutter head to scratch adobe.
As preferred embodiment, the implementation that casing 62 moves along slide bar 61 is: casing 62 is driven by two synchronous belts 68 and slides on slide bar 61, synchronous belt 68 is by synchronous motor 69 brought into motion, and synchronous motor 69 is electrically connected with controller, and controller can the switch of control synchronization motor 69.
With reference to Fig. 6,7, as preferred embodiment, knife rest 63 comprises knife bar 631, axis of rolling bearing sleeve 632 and fastening screw cover 633, and cutterhead 64 is installed on the bottom of knife bar 631, knife bar 631 is inlaid on axis of rolling bearing sleeve 632, and knife bar 631 top is connected with belt 66 by fastening screw cover 633.Cutter head 65 is several, and it is fixed on the perimembranous of cutterhead 64.
With reference to Fig. 5, the mechanism 6 that scratches wherein also comprises a deduster 60, and this deduster 60 is a aspiration of negative pressure pipe, and it is installed on casing 62, can siphon away the dust scratching mechanism 6 and produce, decreasing pollution, increase service life of equipment.
In the present embodiment, this equipment is semiautomatic equipment, Whole Work Flow is: powder through press is compressing blow ash after be sent to production line, glaze line hoistable platform 1 is vertical with production line to be arranged, when needs inspection pattern, controller 7 is got to automatic control state 1, when adobe moves to glaze line hoistable platform 1 with production line infall, glaze line hoistable platform 1 rises, adobe is transferred on glaze line hoistable platform 1 by production line, adobe is moved with the belt of glaze line hoistable platform 1, behind the first electric eye 21 location that glaze line hoistable platform navigates to roller-way platform, glaze line hoistable platform 1 resets, adobe is transferred to and is scratched on the auxiliary roller-way platform 31 transporting platform 3, switching mechanism 4 is entered through roller-way platform 31, when roller-way platform 31 and the 3rd electric eye 23 of switching mechanism 4 intersection finally sense that adobe time delay is after 5 seconds, controller 7 receives signal, control switching mechanism 4 to overturn, adobe enters dryer belt platform 321, entered into by dryer belt platform 321 again and scratch belt platform 322, when dryer belt platform 321 and the 5th electric eye 25 scratching belt platform 322 intersection finally sense that adobe time delay is after 2 seconds, controller 7 receives signal, control scratches the auxiliary platform 3 that transports and stops, the motor 67 that control cincture movable knife disc rotates simultaneously starts with the synchronous motor 69 of drive chassis movement, scratch mechanism's 6 pairs of adobes to scratch.
As preferred embodiment, scratch belt platform 322 porch and be set to an adobe length to cutterhead the widest the length scratching mechanism 6, namely scratch belt platform 322 to stop, scratch mechanism 6 when starting to scratch, cutterhead rearmost point just encounters the First Point of adobe, after casing 62 moves on to another end points from this one end of slide bar 61, controller 7 controls to scratch belt platform 322 slowly movement forward, displacement is the maximum distance of scraper 2, then controller 7 controls to scratch belt platform 322 and stop, casing 62 moves on to this one end from the other end of slide bar 61 simultaneously, and so forth, scratch until namely the number of times repeated set by adobe size completes.
As preferred embodiment, scratch in process, scratch belt platform 322 when need move, drive the motor scratching belt platform 322 movement to rotate with the frequency of 5HZ.
Complete after scratching, controller 7 controls above-mentioned two motors and stops, control to scratch auxiliary transport platform 3 inverted running simultaneously, adobe is sent into dryer belt platform 321 by scratching belt platform 322, when dryer belt platform 321 senses adobe with the 6th electric eye 26 of lampshade intersection, controller 7 Received signal strength, it is out of service that control scratches auxiliary transport platform 3, control lampshade 53 simultaneously and rise to a high position by elevating lever 52, the high-order rear controller 7 of arrival controls heat lamp 54 and opens, now manually controller 7 is got to manual mode, plug safety pole, polish subsequently, observe pattern, complete after seeing pattern, manually extract safety pole, controller 7 is got to auto state 2, this Time Controller 7 controls lampshade 54 and drops to low level by elevating lever 52, drying mechanism 5 pairs of adobes are toasted, toast 18 minutes, drying mechanism 5 main purpose is the green surface heating, drying after polishing, reduce into kiln moisture content, ensure green compact quality, prevent fried base, and consider green compact enter kiln moisture content impact burn till after brick problem, the brick that baking obtains for 18 minutes is obtained better through repetition test.After having toasted, controller 7 cuts out heat lamp 54, start roller-way platform 31 and dryer belt platform 321 inverted running simultaneously, adobe sends into switching mechanism 4 by dryer belt platform 321, when switching mechanism 4 and the 4th electric eye 24 of dryer belt platform 321 intersection finally sense that adobe time delay is after 5 seconds, switching mechanism 4 overturns, adobe enters roller-way platform 31 by switching mechanism 4, when the second electric eye 22 being navigated to glaze line hoistable platform 1 by roller-way platform 31 senses adobe, controller 7 controls glaze line hoistable platform 1 and rises, adobe is transferred on glaze line hoistable platform 1, controller 7 controls glaze line hoistable platform 1 oppositely movement subsequently, when adobe moves to glaze line hoistable platform 1 with production line infall, controller 7 controls glaze line hoistable platform 1 and resets and adobe to be transferred on production line.
In this embodiment, the control method of controller is as follows:
The control circuit of micro powder polished brick green compact automatic scratching device in the specific embodiment of the invention, structure as seen in figures 8-14, add the PLC of control circuit and built-in control program to mechanical system, comprise the motor of each mechanical device inside, fan, heat lamp and electric-controlled switch.This PLC also connects each sensor, also known as electric eye.
Control program:
In the specific embodiment of the invention control program of green compact of ceramic tile automatic scratching device be divided into (i) automatically send scratch control and (ii) automatically send control two parts back to, specifically:
(i) according to mode of operation start by set date or manually boot automatically to send and scratch control program, as shown in figure 14, specifically step is comprised:
1401) judge whether automatic control state 1 opens; Be enter next step, otherwise return this step;
1402) lifting motor (liter) hoisting belts of glaze line hoistable platform enters brick;
1403) judge whether have signal into brick location electric eye (the first electric eye 21); Be enter next step, otherwise return this step;
1404) lifting motor (reset) of glaze line hoistable platform;
1405) roller-way platform 31 roller-way transporting platform (namely scratch auxiliary transport platform 3) enters brick, turn over base machine club enters brick, sees colored belt (scratching belt platform 322) enters brick, scratch transmission and enter brick (opening);
1406) judge whether the electric eye (the 3rd electric eye 23) of Jin Fanpi mechanism (switching mechanism 4) has signal; Be stop transporting platform action to enter next step, otherwise return this step;
1407) Jin Fanpi mechanism electric eye (the 3rd electric eye 23) signal is from having to without time delay 5 seconds, turns over base machine club and enters brick (pass), turn over base machine and just overturn;
1408) base machine club brick output (opening) is turned over
1409) do you judge there is signal into scratching mechanism's electric eye (the 5th electric eye 25)? be enter next step, otherwise return this step;
1410) scratch mechanism's electric eye (the 5th electric eye 25) signal from having to without time delay 2 seconds, roller-way platform 31 roller-way enters brick, turn over base machine club brick output, see that colored belt enters brick (scratching belt platform 322), scratches transmission and enter brick (pass);
1410) swinging belt scratching mechanism advances, revolving scraper motor (motor 67) is opened;
1412) do you judge that scratching mechanism's swinging belt arrives end points? be enter next step, otherwise return this step;
1413) scratch transmission and enter brick (opening);
1414) do you judge that scratching transmission enters the maximum distance that brick distance is scraper 2? be enter next step, otherwise return this step;
1415) scratch transmission and enter brick (pass);
1416) swinging belt retreats;
1417) do you judge that swinging belt arrives end points? be enter next step, otherwise return this step;
1418) scratch transmission and enter brick (opening);
1419) do you judge that scratching transmission enters the maximum distance that brick distance is scraper 2? be enter next step, otherwise return this step;
1420) scratch transmission and enter brick (pass);
1421) repetition is judged whether 2 times? be enter next step, otherwise return step 1410);
1422) the swinging belt motor of mechanism, revolving scraper motor (pass) is scratched;
1423) transport the roller-way platform 31 roller-way brick output of platform, see colored belt brick output, scratch transmission brick output (opening);
1424) do you judge to see that flower location electric eye (the 6th electric eye 26) has signal? be enter next step, otherwise return this step;
1425) transport the roller-way platform 31 roller-way brick output of platform, see colored belt brick output, scratch transmission brick output (pass);
1426) lampshade of drying mechanism rises;
1427) do you judge that lampshade rises to a high position? be enter next step, otherwise return this step;
1428) heat lamp of drying mechanism is opened.Start to take a sample test verification.
If (ii) take a sample test verification, defective, abandon, underproof adobe is not bothered to see me out back production line, qualified, manually boots and sends control program back to, as shown in figure 15, specifically comprise step:
1501) do you judge that automatic control state 2 is opened? be enter next step, otherwise return this step;
1502) lampshade of drying mechanism declines;
1503) low level is judged whether down? be enter next step, otherwise return this step;
1504) toast;
1505) do you judge that baking time is 18 minutes? be enter next step, otherwise return this step;
1506) heat lamp is closed;
1506) the base machine that the turns over club transporting platform enters brick, roller-way platform 31 club brick output, sees colored belt brick output (opening);
1507) judge that turning over the dynamo-electric eye (the 4th electric eye 22) of base has signal? be enter next step, otherwise return this step;
1508) going out to turn over the dynamo-electric eye signal of base from having to without time delay 5 seconds, turning over base machine club and entering brick (pass), turn over that base machine is counter to be overturn;
1509) base club brick output (opening) is turned over;
1510) do you judge that brick output location electric eye (the second electric eye 22) has signal? be enter next step, otherwise return this step;
1511) lifting motor (liter), the hoisting belts brick output (opening) of glaze line hoistable platform.
The above embodiment only have expressed several embodiment of the present invention, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.
Claims (11)
1. a micro powder polished brick green compact automatic scratching device, it is characterized in that: comprise glaze line hoistable platform (1), be located at scratching auxiliary transport platform (3) and being located at the switching mechanism (4) scratching and assist in transport platform (3) along the line successively above glaze line hoistable platform (1), drying mechanism (5) and scratch mechanism (6), also comprise controller (7), described controller (7) so controls to scratch auxiliary transport platform (3), switching mechanism (4) and drying mechanism (5), scratch mechanism (6) to run: adobe is risen by glaze line hoistable platform (1), adobe is sent into and scratches auxiliary transport platform (3), overturn by scratching the auxiliary platform (3) feeding switching mechanism (4) that transports, drying mechanism (5) sends into and scratches mechanism (6) and scratch again, complete after scratching, controller (7) controls to scratch auxiliary transport platform (3) inverted running, adobe is sent into drying mechanism (5) manually to polish, see pattern, glaze line hoistable platform (1) is got back to after sending into switching mechanism (4) upset after baking again.
2. micro powder polished brick green compact automatic scratching device according to claim 1, it is characterized in that, described scratching auxiliary transports that platform (3) is vertical with glaze line hoistable platform (1) to be arranged, and comprises the roller-way platform (31) be located at above glaze line hoistable platform (1) and the transport belt platform (32) be communicated with described roller-way platform (31).
3. micro powder polished brick green compact automatic scratching device according to claim 2, is characterized in that, described transport belt platform (32) comprise dryer belt platform (321) and be communicated with it scratch belt platform (322).
4. micro powder polished brick green compact automatic scratching device according to claim 1, it is characterized in that, support (8) scratches mechanism (6) place and be provided with slide bar (61), it scratches on auxiliary transport platform (3) described in being located at, the described mechanism (6) that scratches is included in the casing (62) that described slide bar (61) slidably reciprocates, and the knife rest (63) be located on described casing (62), be located at the cutterhead (64) on described knife rest (63) and be located at the cutter head (65) of described cutterhead (64) perimembranous, the described mechanism (6) that scratches also comprises the belt (66) that the described knife rest of drive (63) is rotated and the motor (67) driving described belt (66) to move, described motor (67) is electrically connected with controller (7).
5. micro powder polished brick green compact automatic scratching device according to claim 4, it is characterized in that, described casing (62) drives in the upper slip of described slide bar (61) by synchronous belt (68), described synchronous belt (68) is by synchronous motor (69) brought into motion, and described synchronous motor (69) is electrically connected with described controller (7).
6. the micro powder polished brick green compact automatic scratching device according to claim 4 or 5, it is characterized in that, described knife rest (63) comprises knife bar (631), axis of rolling bearing sleeve (632) and fastening screw cover (633), described cutterhead (64) is installed on the bottom of described knife bar (631), described knife bar (631) is inlaid on axis of rolling bearing sleeve (632), and described knife bar (631) top is connected with described belt (66) by described fastening screw cover (633).
7. the micro powder polished brick green compact automatic scratching device according to claim 4 or 5, is characterized in that, described in scratch mechanism (6) and also comprise a deduster (60).
8. micro powder polished brick green compact automatic scratching device according to claim 1, it is characterized in that, described drying mechanism (5) comprises the lamp bracket (51) be located on support (8), is located at the elevating lever (52) on lamp bracket (51) and is flexibly connected with described elevating lever (52) and the lampshade (53) that can be elevated along elevating lever (52), is provided with heat lamp (54) in described lampshade (53).
9. micro powder polished brick green compact automatic scratching device according to claim 1, it is characterized in that, described automatic scratching device also comprises detent mechanism (2), described detent mechanism (2) is electric eye, comprise the first electric eye (21) being navigated to roller-way platform (31) by glaze line hoistable platform (1), second electric eye (22) of glaze line hoistable platform (1) is navigated to by roller-way platform (31), 3rd electric eye (23) of roller-way platform (31) and switching mechanism (4) intersection, 4th electric eye (24) of switching mechanism (4) and dryer belt platform (321) intersection, dryer belt platform (321) and scratch the 5th electric eye (25) of belt platform (322) intersection and the 6th electric eye (26) between dryer belt platform (321) and drying mechanism (5), described electric eye is all electrically connected with described controller (7).
10. micro powder polished brick green compact automatic scratching method, is characterized in that, comprise the steps:
Adobe is after the glaze line hoistable platform (1) risen is by detent mechanism (2) location, glaze line hoistable platform resets, adobe is transferred to and is scratched on the auxiliary roller-way platform (31) transporting platform (3), switching mechanism (4) is entered through roller-way platform (31), when detent mechanism (2) finally senses that adobe time delay is after several seconds, controller (7) controls switching mechanism (4) and overturns, adobe is delivered to scratch mechanism (6) by being scratched the auxiliary platform (3) that transports, when detent mechanism (2) finally senses that adobe time delay is after several seconds, it is out of service that controller (7) controls to scratch auxiliary transport platform (3), control the electric motor starting scratching mechanism (6) simultaneously, scratch mechanism (6) to scratch adobe, complete after scratching, the motor that controller (7) controls to scratch mechanism (6) stops, control to scratch auxiliary transport platform (3) inverted running simultaneously, adobe is sent into drying mechanism (5) by scratching mechanism (6), when detent mechanism (2) senses adobe, it is out of service that controller (7) controls to scratch auxiliary transport platform (3), manually polish, observe pattern, complete after seeing pattern, controller (7) controls drying mechanism (5) and starts baking adobe, after oven dry completes, controller (7) controls drying mechanism (5) to be stopped, start simultaneously and scratch auxiliary transport platform (3) continuation inverted running, adobe sends into switching mechanism (4) by scratching the auxiliary platform (3) that transports from drying mechanism (5), when detent mechanism (2) finally senses that adobe time delay is after several seconds, controller (7) controls switching mechanism (4) and overturns, adobe enters roller-way platform (31) by switching mechanism (4), when detent mechanism (2) senses adobe, controller (7) controls glaze line hoistable platform (1) and rises, adobe is transferred on glaze line hoistable platform (1).
11. micro powder polished brick green compact automatic scratching methods according to claim 10, is characterized in that, comprise the steps:
Adobe is after the glaze line hoistable platform (1) risen is by the first electric eye (21) location, glaze line hoistable platform resets, adobe is transferred to and is scratched on the auxiliary roller-way platform (31) transporting platform (3), switching mechanism (4) is entered through roller-way platform (31), when the 3rd electric eye (23) finally senses that adobe time delay is after several seconds, controller (7) controls switching mechanism (4) and overturns, adobe enters dryer belt platform (321), entered into by dryer belt platform (321) again and scratch belt platform (322), when the 5th electric eye (25) finally senses that adobe time delay is after several seconds, it is out of service that controller (7) controls to scratch auxiliary transport platform (3), control the electric motor starting scratching mechanism (6) simultaneously, scratch mechanism (6) to scratch adobe, complete after scratching, the motor that controller (7) controls to scratch mechanism (6) stops, control to scratch auxiliary transport platform (3) inverted running simultaneously, adobe is sent into dryer belt platform (321) by scratching belt platform (322), when the 6th electric eye (26) senses adobe, it is out of service that controller (7) controls to scratch auxiliary transport platform (3), control lampshade (53) simultaneously and rise to a high position by elevating lever (52), arrive high-order rear controller (7) and control heat lamp (54) unlatching, polish subsequently, observe pattern, complete after seeing pattern, this Time Controller (7) controls lampshade (53) and drops to low level by elevating lever (52), drying mechanism (5) toasts adobe, after having toasted, controller (7) cuts out heat lamp (54), start roller-way platform (31) and dryer belt platform (321) inverted running simultaneously, adobe sends into switching mechanism (4) by dryer belt platform (321), when the 4th electric eye (24) finally senses that adobe time delay is after several seconds, controller (7) controls switching mechanism (4) and overturns, adobe enters roller-way platform (31) by switching mechanism (4), when the second electric eye (22) senses adobe, controller controls glaze line hoistable platform (1) and rises, adobe is transferred on glaze line hoistable platform (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510082314.5A CN104760127B (en) | 2015-02-13 | 2015-02-13 | Automatic scratching device and method for micro-powder polishing brick green body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510082314.5A CN104760127B (en) | 2015-02-13 | 2015-02-13 | Automatic scratching device and method for micro-powder polishing brick green body |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104760127A true CN104760127A (en) | 2015-07-08 |
| CN104760127B CN104760127B (en) | 2017-02-01 |
Family
ID=53642386
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510082314.5A Active CN104760127B (en) | 2015-02-13 | 2015-02-13 | Automatic scratching device and method for micro-powder polishing brick green body |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104760127B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1281778A (en) * | 1999-07-26 | 2001-01-31 | 吴锦强 | Production method of crystal accumulated relief brick |
| CN1298787A (en) * | 1999-12-09 | 2001-06-13 | 佛山市康荣精细陶瓷有限公司 | Chemical extraction method for dewaxing injection-shaped ceramics |
| RU2005126572A (en) * | 2005-08-22 | 2007-03-20 | Владимир Геннадьевич Кремнев (RU) | DEVICE FOR CUTTING CELLULAR CONCRETE ARRAYS |
| CN102862222A (en) * | 2012-09-20 | 2013-01-09 | 怀远县祥源新型建材有限公司 | Brick dislocation separation device |
| CN202964868U (en) * | 2012-12-12 | 2013-06-05 | 福建泉工股份有限公司 | Finished product segregating machine used for aerated concrete production line |
| JP2013173270A (en) * | 2012-02-24 | 2013-09-05 | Mitsubishi Heavy Ind Ltd | Method of drying honeycomb structural body |
| CN204036623U (en) * | 2014-07-14 | 2014-12-24 | 北新绿色住宅有限公司 | A kind of fiber cement board production system |
| CN204604547U (en) * | 2015-02-13 | 2015-09-02 | 江西和美陶瓷有限公司 | Micro powder polished brick green compact automatic scratching device |
-
2015
- 2015-02-13 CN CN201510082314.5A patent/CN104760127B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1281778A (en) * | 1999-07-26 | 2001-01-31 | 吴锦强 | Production method of crystal accumulated relief brick |
| CN1298787A (en) * | 1999-12-09 | 2001-06-13 | 佛山市康荣精细陶瓷有限公司 | Chemical extraction method for dewaxing injection-shaped ceramics |
| RU2005126572A (en) * | 2005-08-22 | 2007-03-20 | Владимир Геннадьевич Кремнев (RU) | DEVICE FOR CUTTING CELLULAR CONCRETE ARRAYS |
| JP2013173270A (en) * | 2012-02-24 | 2013-09-05 | Mitsubishi Heavy Ind Ltd | Method of drying honeycomb structural body |
| CN102862222A (en) * | 2012-09-20 | 2013-01-09 | 怀远县祥源新型建材有限公司 | Brick dislocation separation device |
| CN202964868U (en) * | 2012-12-12 | 2013-06-05 | 福建泉工股份有限公司 | Finished product segregating machine used for aerated concrete production line |
| CN204036623U (en) * | 2014-07-14 | 2014-12-24 | 北新绿色住宅有限公司 | A kind of fiber cement board production system |
| CN204604547U (en) * | 2015-02-13 | 2015-09-02 | 江西和美陶瓷有限公司 | Micro powder polished brick green compact automatic scratching device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104760127B (en) | 2017-02-01 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103465360B (en) | The automatic repaired biscuit system of domestic ceramics | |
| CN110843105B (en) | Cutting and forming method of concrete building block | |
| CN108247821B (en) | A kind of automatic liquid supply smears glaze device | |
| CN209718108U (en) | Glazing device is used in a kind of production of ceramic tile | |
| CN204366683U (en) | A kind of ceramic polishing device | |
| CN107901207A (en) | Fibre reinforced cement base foam thermal insulation board assembly line | |
| CN204604547U (en) | Micro powder polished brick green compact automatic scratching device | |
| CN204148526U (en) | With the numerically controlled lathe of automatic cleaning machining chips | |
| CN204868415U (en) | Cutter reciprocating motion formula carousel fettling mechanism | |
| CN110746124A (en) | High-quality water drill processing method | |
| CN104760127A (en) | Automatic scratching device and method for micro-powder polishing brick green body | |
| CN109079519A (en) | New device is used in a kind of punching of new material | |
| CN105562728A (en) | Numerically controlled lathe with function of automatically sweeping machining chippings away | |
| CN202655503U (en) | Conveyor | |
| CN104690813A (en) | Automatic scratching control method for micropowder polished tile blank | |
| CN111530551A (en) | Ceramic green brick crushing system and control method thereof | |
| CN207973672U (en) | A kind of crawl conveying device on glass cutting machine | |
| CN110434483A (en) | A kind of photovoltaic generating system automatically cuts finishing processing technology with substrate | |
| CN212444417U (en) | A grinding device for PC stone material brick | |
| CN211566270U (en) | Scraping device for processing quartz stone plates | |
| CN204896790U (en) | Off -position bowl base transfer device in short -term | |
| CN210499592U (en) | Glass edging system of processing | |
| CN108943331B (en) | Brick firing device for building | |
| CN210308393U (en) | Aerated concrete equipment overturning platform capable of automatically removing green brick waste | |
| CN205630258U (en) | Automatic burnishing machine control system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| EXSB | Decision made by sipo to initiate substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| CB03 | Change of inventor or designer information |
Inventor after: Shi Shaogang Inventor after: Yang Huaiyu Inventor after: Lai Wenqi Inventor after: Chen Yongzhong Inventor after: Zhang Yuan Inventor before: Shi Shaogang Inventor before: Yang Huaiyu |
|
| COR | Change of bibliographic data | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20161230 Address after: 331100 Fengcheng high tech Industrial Park, Jiangxi City, No. Torch Road, No. 31 Applicant after: JIANGXI WONDERFUL CERAMICS CORPORATION LIMITED Address before: 331139 Yichun City, Fengcheng Meilin Town, Feng mine road, fine ceramics industry base Applicant before: Jiangxi Hemei Ceramic Co., Ltd. |
|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190402 Address after: 523287 Tangxia Village, Gaocheng Town, Dongguan City, Guangdong Province Co-patentee after: JIANGXI WONDERFUL CERAMICS CORPORATION LIMITED Patentee after: Dongguan Weimei Ceramic Industrial Park Co., Ltd. Address before: 331100 No. 31 Torch Avenue, Fengcheng High-tech Industrial Park, Yichun City, Jiangxi Province Patentee before: JIANGXI WONDERFUL CERAMICS CORPORATION LIMITED |
|
| TR01 | Transfer of patent right |