CN110434483A - A kind of photovoltaic generating system automatically cuts finishing processing technology with substrate - Google Patents
A kind of photovoltaic generating system automatically cuts finishing processing technology with substrate Download PDFInfo
- Publication number
- CN110434483A CN110434483A CN201910742552.2A CN201910742552A CN110434483A CN 110434483 A CN110434483 A CN 110434483A CN 201910742552 A CN201910742552 A CN 201910742552A CN 110434483 A CN110434483 A CN 110434483A
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- Prior art keywords
- assembly
- cell substrate
- machine table
- substrate
- cutting
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/16—Removal of by-products, e.g. particles or vapours produced during treatment of a workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/40—Removing material taking account of the properties of the material involved
- B23K26/402—Removing material taking account of the properties of the material involved involving non-metallic material, e.g. isolators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- General Physics & Mathematics (AREA)
- Laser Beam Processing (AREA)
Abstract
The present invention provides a kind of photovoltaic generating systems automatically to cut finishing processing technology with substrate, it is the following steps are included: feeding conveying → lifting → centering → detection → control starting → cutting → decline output, and cooling step is additionally provided between output cutting and declining, it is by increasing detecting step, fissureless detection has been carried out to the side of cell substrate using detection assembly, after having detected, there is no the cell substrates in crack to be modified using cutting assembly opposite side, it is sifted out there are the cell substrate that crack is not cut by screening output assembly and simultaneously exports the waste material formed after cutting in side, solving cell substrate cutting back side edge there is technical issues that crack.
Description
Technical field
The present invention relates to cell substrate trim process method and technology field, specially a kind of photovoltaic generating system substrate is complete
Automatic cutting modifies processing technology.
Background technique
Solar energy can be used freely as a kind of low-carbon renewable energy, without transport, to environment without any pollution,
Easy to use and low in cost compared with conventional energy resource, solar energy photovoltaic panel component is used to solar energy be converted directly into electricity
Can, it powers for electric equipment or conveys electric energy to power grid, meet the needs of today's society electric energy, solar photovoltaic cell panel is (again
Claim solar energy photovoltaic panel) be solar power station core equipment, the solar cell panel assembly of several solar panels composition
It is fixed on a bracket by attachment device, solar cell panel assembly can be fixed on roofing, ground by holder device
Etc. a variety of occasions.
It is that one kind has very high brittle material as matrix that solar panel, which is by very thin silicon plate cell substrate,
It is easy to produce burr in production and processing, the defects of crack, has seriously affected the service performance of product, too for a formation of lots
Positive energy solar panel, needs in process, and the edge that cell substrate is detected while deburring processing is carried out to cell substrate
With the presence or absence of crack, crack is just not necessarily to carry out deburring if it exists, directly reject, it is ensured that cell substrate deburring back edge it is smooth,
Completely,.
The patent document of Patent No. 201610961841.8 discloses a kind of cutter device of cell substrate, including alignment
Mechanism, laser cutting mechanism and control mechanism, registration mechanism, laser cutting mechanism are electrically connected with control mechanism；Alignment machine
Structure includes pedestal, and organic frame is arranged in pedestal top, and upper rack is provided with transferring roller, and transferring roller top is arranged with transmission skin
Band, alignment component are located at the side of rack, another side of rack is provided with baffle, and baffle lower part is fixed on the rack, gear
The upper end of plate is parallel with transmission belt and abuts the edge of transmission belt.
Although realizing that the alignment to cell substrate is cut in above-mentioned patent, it simultaneously can not detect cell substrate
Edge whether there is the defects of crack, therefore there are still defects for the cell substrate after cutting.
Summary of the invention
Finishing processing work is automatically cut with substrate in view of the above problems, the present invention provides a kind of photovoltaic generating systems
Skill has carried out fissureless detection to the side of cell substrate using detection assembly, has detected by increasing detecting step
Afterwards, there is no the cell substrates in crack is modified using cutting assembly opposite side, and there are the electricity that crack is not cut for side
Pond substrate is sifted out by screening output assembly and simultaneously exports the waste material formed after cutting, is solved cell substrate and is cut back side edge
There is technical issues that crack.
To achieve the above object, the invention provides the following technical scheme:
A kind of photovoltaic generating system automatically cuts finishing processing technology with substrate, comprising the following steps:
Step 1: feeding conveys, the cell substrate of stacking level by way of manual handling either mechanical handing is put
It is placed in conveying device, and the surface by being delivered to the machine table being located on conveying track after the conveyor belts trend；
Step 2: lifting, conveying is transferred to the cell substrate at right above the machine table, driven as drive assembly described in
Machine table lifting, carrying are located at the cell substrate right above the machine table, are raised to the cell substrate and are arranged around machine table
Mobile mounting plate encircled area center position, which is slidably mounted in rack；
Step 3: centering, synchronous with step 2, drive mobile mounting plate synchronous to the machine table from drive assembly
Center is mobile, squeezes the cell substrate by the centering plate elasticity being installed on the centering assembly of the mobile mounting plate bottom
Four sides, keep the center of the cell substrate consistent with the center of the machine table；
Step 4: detection, after being consistent of the center of the center of the cell substrate and the machine table, with the shifting
Detection air discharge duct on the detection assembly of dynamic mounting plate synchronizing moving contacts at upper where four sides of the cell substrate
On end face, external air source carries out the detection air discharge duct covered on the cell substrate upper surface through control assembly by gas circuit
Ventilation determines that the side of corresponding cell substrate whether there is crack by the variation of the detection air discharge duct air pressure inside, described
Control assembly includes application cylinder, air inlet, first row port, link piece, movable lug plate and return springs, the control
Cylinder processed is vertically arranged to the top of the rack, and the air inlet is set on the application cylinder, logical with external air supply source
Piping connection, and supplied by external air supply source, being axially and symmetrically set to for application cylinder described in the first exhaust opening's edge is described
On application cylinder, it is connected to respectively with the corresponding detection assembly by pipeline, and the detection assembly is supplied, the fixation
Lug plate is fixedly installed in the top of the application cylinder, in the cutting assembly mobile motor and laser cutting head pass through
Circuit connection, the activity lug plate are slideably positioned in the application cylinder, are located at the air inlet and first row port
Top, and it is connect by circuit with external power supply, the return springs are set to the link piece and the activity
Between lug plate；
Step 5: control starting, after step 4 detects, there is no the cell substrates in crack to be vented the detection for side
Slot air pressure inside becomes larger, and then moves up movable lug plate along the inner wall of application cylinder and dock with link piece, makes outside
Power supply pass through movable lug plate and link piece in cutting assembly mobile motor and laser cutting head be electrically connected；
Step 6: cutting, after step 5, after mobile motor and laser cutting head connect to power supply, mobile motor passes through
The cooperation of driving gear and guiding rack gear, drives the laser cutting head being installed on cleavage block along the corresponding side of the cell substrate
While carrying out mobile cutting finishing, the flash on cell substrate side is removed；And
Step 7: decline output, after step 6, cell substrate drives decline to be reset in conveying device by machine table,
The cell substrate output after cutting is driven by conveying device.
As an improvement, the drive assembly is located at immediately below machine table by the driving of belt transmission in the step 2
The screw rod rotation being vertically arranged, so that the feed screw nut being sheathed on the screw rod is driven the processing that connect with the feed screw nut
Platform synchronization lifting.
As an improvement, the transmission driving that the drive assembly is made up of sprocket wheel, chain, which is located at, to be added in the step 3
Turntable rotation right above work platform makes to rely on connecting rod synchronous with the mobile mounting plate that the turntable connects to the machine table
Center is mobile, and the transmission ratio of drive sprocket and driven sprocket is 40:1 in the transmission.
As an improvement, there are the cell substrates in crack will not make inside the detection air discharge duct for side in the step 4
Air pressure becomes larger, and exports after being tilted by the screening output assembly lifting being located on rear side of the machine table, which exports assembly
Include:
Actuator is sieved, the screening actuator pushes straight up to be set in rack, along the rack width side
To middle line, be set to the either side of the middle line；
Block is sieved, the screening block is set to the push end of the screening actuator, is arranged for triangle, and its middle part
It is provided with avoiding hollow groove, the side length of cell substrate after the length of the avoiding hollow groove is cut with the cutting assembly is consistent；And
Carriage, the carriage are symmetrically disposed on the two sides of the rack length direction, are arranged for right angled triangle,
And along its bevel edge, it is placed equidistant with several conveying rollers thereon.
As an improvement, the screening exports assembly further include:
Waste material conveying assembly, the waste material conveying assembly are symmetrically disposed on the machine table along the length direction of the rack
Two sides, connect with the machine table, and it is with machine table synchronizing moving along the vertical direction；
Transfer transfer passage, the transfer transfer passage are arranged in a one-to-one correspondence with the waste material conveying assembly, are set to
In rack between the carriage and the waste material conveying assembly, and it is slope setting；
Sliding rail, the sliding rail are symmetrically disposed in the rack of the screening actuator two sides, are directed to corresponding described
Carriage；And
Push rod, the push rod are slideably positioned on the corresponding sliding rail, pass through linking arm and the screening drives
Part connection, and it is pushed the cell substrate waste material that the waste material conveying assembly exports by screening actuator driving.
As an improvement, the waste material conveying assembly includes:
Fixed frame, the fixed frame are connect with the machine table, with the machine table synchronizing moving；
Latch plate, the latch plate are obliquely installed in the top of the fixed frame, and low one end is directed toward in described and is transferred
Channel is sent to be arranged, and its low one end is hingedly arranged with the fixed frame；And
Spring, several springs are distributed on the lower end surface of the latch plate, are contradicted and are compressed with the fixed frame
Setting.
As an improvement, it is synchronous with the step 6, when laser cutting head cuts the cell substrate, it is installed on movement
The side progress that cooling air nozzle in cooling unit on mounting plate is synchronized to the cell substrate after cutting is air-cooled.
As an improvement, the cooling air nozzle passes through the second exhaust port that is axially and symmetrically set on the application cylinder and outer
The connection of portion's gas source, the second exhaust port is by the movable lug plate along the vertical sliding control and external air source of the application cylinder
Connection and cutting, when the activity lug plate does not occur to slide cooperation interspersed with the link piece, the second exhaust port
Positioned at the top of movable lug plate.
As an improvement, being provided at the second exhaust port that the cooling air nozzle is connected to the application cylinder for described
Movable lug plate carries out the valve mechanism of limited support.
As an improvement, the valve mechanism includes:
Valve plates, the valve plates rotary setting is at the second exhaust port and the application cylinder link position；And
Gag lever post, the gag lever post are connected on the lower end surface of the movable lug plate vertically, are symmetrically disposed on
On the activity lug plate, and it is arranged in a one-to-one correspondence with the valve plates respectively.
The beneficial effects of the present invention are:
(1) present invention has carried out the side of cell substrate using detection assembly fissureless by increasing detecting step
Detection, after having detected, there is no the cell substrates in crack to be modified using cutting assembly opposite side, side there are crack not into
The cell substrate of row cutting is sifted out by screening output assembly and simultaneously exports the waste material formed after cutting, and cell substrate is solved
Cutting back side edge there is technical issues that crack；
(2) it in detecting step of the present invention, is covered on the edge that cell substrate needs deburring to cut by detecting air discharge duct,
By detecting the exhaust of air discharge duct, after detecting cell substrate edge free from flaw defect, the mode being cut by laser, to battery base
The edge of piece carries out cutting deburring, and directly filtering out side, there are the cell substrates in crack；
(3) in present invention control starting step, by being provide with to form confined space using detection air discharge duct and cell substrate
Afterwards, the variation of air pressure is transmitted in application cylinder in space, and control activity lug plate is docked with link piece, realizes mobile motor
And the connection of laser cutting head and power supply, realize the close connection of detection with cutting, and any side of cell substrate is broken
When damage, will cause the air pressure in application cylinder can not be such that movable lug plate docks with link piece, and then also would not opposite side
While carrying out cutting deburring；
(4) present invention centering passes through the automatic liter using drive assembly synchronous drive machine table into decline output step
Drop and four frontier inspections survey assembly, cutting assembly, cooling unit and orientation assembly and synchronize and draw close to machine table center, each job step
Automated process connection between rapid is close, and realizes machine table and detection assembly, cutting assembly, cooling unit and orientation assembly
Designated position is synchronously arrived at, the working time is saved；
(5) in centering step of the present invention, by synchronizing the mistake drawn close to machine table center using four sides centering assembly
Journey carries out elastic extruding to four sides of cell substrate, makes the center of cell substrate and the center of machine table by the way that centering plate is arranged
Alignment, avoids deburring process from error occur；
(6) present invention carries out screening output step by setting screening output assembly, exports assembly for side by screening
There are the cell substrates in crack to carry out automatic screening output, avoids that there are the cell substrate after the cell substrate in crack and cutting is mixed
It is miscellaneous, and during screening output, the also synchronous cell substrate waste material synchronism output that will be formed after cutting of screening output assembly.
In conclusion the present invention has many advantages, such as that procedure of processing is compact, high in machining efficiency, quality of finished is high, it is especially suitable
In the side automatic trim processing technique field of just photovoltaic panel cell substrate.
Detailed description of the invention
Fig. 1 is process flow chart of the invention；
Fig. 2 is schematic diagram of the three-dimensional structure；
Fig. 3 is positive structure diagram of the present invention；
Fig. 4 is partial structural diagram of the present invention；
Fig. 5 is turntable present invention looks up structural representation of the present invention；
Fig. 6 is the mobile mounting plate schematic perspective view of the present invention；
Fig. 7 is the mobile mounting plate side structure schematic view of the present invention；
Fig. 8 is present invention detection assembly schematic cross-sectional view；
Fig. 9 is cutting assembly side structure schematic view of the present invention；
Figure 10 is cutting assembly schematic perspective view of the present invention；
Figure 11 is present invention control assembly schematic perspective view；
Figure 12 is present invention control assembly schematic cross-sectional view one；
Figure 13 is present invention control assembly schematic cross-sectional view two；
Figure 14 is that present invention screening exports assembly schematic cross-sectional view；
Figure 15 is machine table schematic cross-sectional view of the present invention；
Figure 16 is waste material conveying assembly schematic perspective view of the present invention；
Figure 17 is waste material conveying assembly schematic cross-sectional view of the present invention；
Figure 18 is present invention screening block schematic perspective view；
Figure 19 is transfer transfer passage schematic cross-sectional view of the present invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", " length ", " width ",
" thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside", " up time
The orientation or positional relationship of the instructions such as needle ", " counterclockwise " is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of
The description present invention and simplified description, rather than the equipment of indication or suggestion meaning or element must have a particular orientation, with spy
Fixed orientation construction and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include one or more of the features.In the description of the present invention, the meaning of " plurality " is two or more,
Unless otherwise specifically defined.
Embodiment 1:
As shown in Figure 1, a kind of photovoltaic generating system automatically cuts finishing processing technology with substrate, comprising the following steps:
Step 1: feeding conveys, the cell substrate 12 of stacking is horizontal by way of manual handling either mechanical handing
It is placed in conveying device 11, and the machine table 13 for being delivered to be located on conveying track backward is being driven just by the conveying device 11
Top；
Step 2: lifting, conveying is transferred to the cell substrate 12 right above the machine table 13, is driven by drive assembly 8
It moves the machine table 13 to be lifted, carrying is located at the cell substrate 12 right above the machine table 13, is raised to the cell substrate 12
The center position for 2 encircled area of mobile mounting plate being arranged around machine table 13, the movement mounting plate 2 are slidably mounted on rack
On 1；
Step 3: centering, synchronous with step 2, drive mobile mounting plate 2 synchronous to the machine table from drive assembly 8
13 center is mobile, by being installed on described in the 61 elasticity extruding of centering plate of 2 bottom of mobile mounting plate felt relieved on assembly 6
Four sides of cell substrate 12 keep the center of the cell substrate 12 consistent with the center of the machine table 13；
Step 4: detection, after being consistent of the center of the center of the cell substrate 12 and the machine table 13, with institute
State four sides that the detection air discharge duct 31 on the detection assembly 3 of mobile 2 synchronizing moving of mounting plate contacts at the cell substrate 12
On upper surface where side, external air source is by gas circuit through control assembly 7 to covering on 12 upper surface of cell substrate
Detection air discharge duct 31 is ventilated, and by the variation of 31 air pressure inside of detection air discharge duct, determines corresponding cell substrate 12
Side whether there is crack, and the control assembly 7 includes application cylinder 71, air inlet 72, first row port 73, link piece
74, movable lug plate 75 and return springs 76, the application cylinder 71 are vertically arranged to the top of the rack 1, the air inlet
Mouth 72 is set on the application cylinder 71, is connected to external air supply source by pipeline, and supplied by external air supply source, described
First row port 73 is axially and symmetrically set on the application cylinder 71 along the application cylinder 71, respectively with the corresponding inspection
It surveys assembly 4 to be connected to by pipeline, and the detection assembly 4 is supplied, the link piece 74 is fixedly installed in the control
The top of cylinder 71, in the cutting assembly 5 mobile motor 53 and laser cutting head 46 by circuit connection, the activity
Lug plate 75 is slideably positioned in the application cylinder 71, is located at the top of the air inlet 72 and first row port 73, and its
It is connect by circuit with external power supply, the return springs 76 are set to the link piece 74 and the movable lug plate
Between 75；
Step 5: control starting, after step 4 detects, there is no the cell substrates 12 in crack to arrange the detection for side
31 air pressure inside of air drain becomes larger, and then it is right with link piece 74 to move up movable lug plate 75 along the inner wall of application cylinder 71
Connect, make external power supply by movable lug plate 75 and link piece 74 in cutting assembly 4 mobile motor 43 and laser cut
Cut first 46 electrical connection；
Step 6: cutting, after step 5, after mobile motor 43 and laser cutting head 46 connect to power supply, mobile motor
43, by driving gear 44 and the cooperation for being oriented to rack gear 45, drive the laser cutting head 46 being installed on cleavage block 41 along the electricity
The corresponding side of pond substrate 12 carries out mobile cutting finishing, removes the flash on 12 side of cell substrate；And
Step 7: decline output, after step 6, cell substrate 12 drives decline to be reset to conveying device by machine table 13
On 11, the cell substrate 12 after cutting is driven to export by conveying device 11.
It should be noted that the deburring cutting method of traditional cell substrate, is not split to the side of cell substrate
Seam detection directly carries out the deburring work of cell substrate side by way of artificial or mechanical semi-automatic processing, therefore,
The side of cell substrate after deburring can a possibility that there are cracks, cause product not meet production and application and require.
Add for this purpose, the cell substrate 12 of horizontal positioned photovoltaic panel production is transported to by the present invention by conveying device 11
The surface of work platform 13 is driven machine table 13 to rise, will be placed in conveying device 11 using machine table 13 by drive assembly 8
Cell substrate 12 jack up, machine table 13 by cell substrate 12 during the jacking up, pass through drive assembly 8 drive detection assembly
3 and cutting assembly 4 it is synchronous mobile to the center of machine table 13, the edge of cell substrate 12 is detected using detection assembly 3,
After determining that the edge of cell substrate 12 does not have crack, cutting assembly 4 is recycled to carry out deburring cutting to cell substrate 12, guarantees electricity
Pond substrate 12 it is smooth, complete, during cutting assembly 4 cuts cell substrate 12, cooling unit 5 is synchronized to electricity
Part after pond substrate 12 is cut is cooled down, and whether passes through the cutting of cutting assembly 4 in cell substrate 12, battery base
Piece 12 is transported to screening output assembly 9 after the output of machine table 13, by conveying device 11, will be present by screening output assembly 9
The cell substrate 12 in crack is transported to outside, while the waste material cell substrate formed after cutting after sifting out, also total by screening output
At 9 push outputs.
It further illustrates, when cell substrate ruptures, the edge Duo Shicong is ruptured to middle position, therefore.Detection
In step, the position detected to the side of cell substrate 12 is located at the outside on cutting trim edges edge, if the position in outside is not
There is crack, then cutting part would not have crack.
It further explains, in the step 2, the drive assembly 8 is located at by the driving of belt transmission 85 and is added
The screw rod 84 being vertically arranged immediately below work platform 13 rotates, and drives the feed screw nut 86 being sheathed on the screw rod 84 and the screw rod
13 synchronization lifting of the machine table that nut 86 connects.
And in the step 3, the driving of transmission 83 that the drive assembly 8 is made up of sprocket wheel, chain is located at processing
Turntable 82 right above platform 13 rotates, and makes synchronous to described by connecting rod 821 and the mobile mounting plate 2 that the turntable 82 connects
The center of machine table 13 is mobile.
And it, will be in the transmission 83 in order to be adapted to the rotation and lifting of machine table 13 and the sliding of mobile mounting plate 2
The transmission ratio of drive sprocket and driven sprocket is 40:1, i.e., drive assembly 5 drives 8 circle of the rotation of screw rod 84, and turntable 82 rotates
90°。
In addition, squeezing the centering plate 61 of 12 side of cell substrate along extruding side in assembly 6 of feeling relieved in the step 3
It is arranged to elasticity.
It should be noted that four of the 61 slight squeeze cell substrate 12 of centering plate that centering assembly 6 is arranged using elasticity
Side makes four sides of cell substrates 12 by corresponding pressure extrusion, makes in center and the machine table 13 of cell substrate 12
The heart is consistent, and the centering plate 61 of elasticity setting can voluntarily be adjusted according to the position of cell substrate 12.
In step 4 described in embodiment as one preferred, side there are the cell substrate 12 in crack will not make it is described
Detection 31 air pressure inside of air discharge duct becomes larger, after the screening by being located at 13 rear side of machine table exports the lifting inclination of assembly 9
Output, screening output assembly 9 include:
Actuator 91 is sieved, the screening actuator 91 pushes be set in rack 1 straight up, along the rack 1
The middle line of width direction is set to the either side of the middle line；
Block 92 is sieved, the screening block 92 is set to the push end of the screening actuator 91, is arranged for triangle, and
The middle part is provided with avoiding hollow groove 921, the side of the cell substrate 12 after the length of the avoiding hollow groove 921 and the cutting assembly 4 cutting
It is long consistent；
Carriage 93, the carriage 93 are symmetrically disposed on the two sides of 1 length direction of rack, are right angled triangle
Setting, and along its bevel edge, it is placed equidistant with several conveying rollers 94 thereon；
Waste material conveying assembly 95, the waste material conveying assembly 95 are symmetrically disposed on described along the length direction of the rack 1
The two sides of machine table 13 are connect with the machine table 13, and it is with the machine table 13 synchronizing moving along the vertical direction；
Transfer transfer passage 96, the transfer transfer passage 96 are arranged in a one-to-one correspondence with the waste material conveying assembly 95,
It is set in the rack 1 between the carriage 93 and the waste material conveying assembly 95, and it is slope setting；
Sliding rail 97, the sliding rail 97 are symmetrically disposed in the rack 1 of screening 91 two sides of actuator, are directed to correspond to
The carriage 93；And
Push rod 98, the push rod 98 are slideably positioned on the corresponding sliding rail 97, pass through linking arm 99 with it is described
It sieves actuator 91 to connect, and it is pushed the cell substrate that the waste material conveying assembly 95 exports by the screening actuator 91 driving
Waste material.
Further, the waste material conveying assembly 95 includes:
Fixed frame 951, the fixed frame 951 are connect with the machine table 13, with 13 synchronizing moving of machine table；
Latch plate 952, the latch plate 952 are obliquely installed in the top of the fixed frame 951, and institute is directed toward in low one end
State the setting of transfer transfer passage 96, and the hingedly setting of its low one end and the fixed frame 951；And
Spring 953, several springs 953 are distributed on the lower end surface of the latch plate 952, with the fixed frame
951 contradict compression setting.
It should be noted that screening actuator 91 is preferably cylinder, pass through in the cell substrate 12 that machine table 13 exports defeated
When device 11 being sent to be transported to the surface of screening actuator 91 backward, another piece of new cell substrate 12 is synchronized by conveying device 11
Be transported in machine table 13, later sieve actuator 91 drive screening block 92 on lifts, if be transported to screening actuator 91 just on
This block cell substrate 12 of side have passed through the cutting of cutting assembly 4, then its side edge length is just consistent with avoiding hollow groove 921, screening
It is lifted on block 92, only cell substrate 12 can be made to be fastened in avoiding hollow groove 921, and sieve block 92 to be retained in conveying device 11
Cell substrate waste material lifting output, if the cell substrate 12 being transported to right above screening actuator 91 is that there are cracks not to carry out
Cutting, which is directly jacked up rear-inclined by screening block 92, exports it along carriage 93.
It further illustrates, during lift carries out screening work on sieving the drive screening block 92 of actuator 91, adds
Work platform 13 is synchronous to be worked by lifting in the driving of drive assembly 8, and while lifting in machine table 13,13 synchronous drive of machine table is useless
Material conveying assembly 95 on lift, during cutting assembly 4 cuts the cell substrate 12 in machine table 13, generation with
The vertical cell substrate waste material of 11 conveying direction of conveying device can fall back in conveying device 11, and generate with conveying device 11
The parallel cell substrate waste material of conveying direction can fall on the latch plate 952 of waste material conveying assembly 95, since latch plate 952 tilts,
And the elasticity of spring 953, so that cell substrate waste material, through transfer transfer passage 96, is transported to and is set along the inclined direction of latch plate 952
It is equipped in the rack 1 at sliding rail 97, drives push rod 98 to push away cell substrate waste material side by defeated by screening actuator 91 again later
Frame 93 is sent to export.
As a preferred embodiment, it is synchronous with the step 6, the battery is cut in laser cutting head 46
When substrate 12, the cooling air nozzle 51 in cooling unit 5 being installed on mobile mounting plate 2 is synchronized to the battery after cutting
The side of substrate 12 carries out air-cooled.
Further, the cooling air nozzle 51 passes through the second exhaust port being axially and symmetrically set on the application cylinder 71
77 connect with external air source, which is controlled by the movable lug plate 75 along the vertical sliding of the application cylinder 71
With the connection and cutting of external air source, sliding and the interspersed cooperation of the link piece 74 do not occur for the activity lug plate 75
When, the second exhaust port 77 is located at the top of movable lug plate 75.
Further, it is arranged at the second exhaust port 77 that the cooling air nozzle 51 is connected to the application cylinder 71 useful
In the valve mechanism 78 for carrying out limited support to the movable lug plate 75.
Wherein, the valve mechanism 78 includes:
Valve plates 781,781 rotary setting of valve plates is in the second exhaust port 77 and 71 connection position of application cylinder
Set place；And
Gag lever post 782, the gag lever post 782 is connected in vertically on the lower end surface of the movable lug plate 75, right
Title is set on the movable lug plate 75, and it is arranged in a one-to-one correspondence with the valve plates 781 respectively.
It should be noted that being provided with the air inlet 72 being connected to external air source on application cylinder 71, and divide on application cylinder 71
The second exhaust port 77 for not being additionally provided with the first row port 73 being connected to detection air discharge duct 31 and being connected to cooling air nozzle 51,
Gas is inputted to detection air discharge duct 31 by first row port 73 in application cylinder 71, detecting cell substrate 12, there is no cracks
Afterwards, air pressure can be increased with the accumulation of gas in application cylinder 71, so make movable lug plate 75 along application cylinder 71 inner wall to
Upper sliding is docked with link piece 74, connect external power supply with mobile motor 43 and laser cutting head 46, same with this
When, with moving up for movable lug plate 75, second exhaust port 77 can be in the state that is connected to air inlet 72, pass the gas through the
Two exhaust outlets 77 enter cooling air nozzle 51 and cool down to cell substrate 12.
It further illustrates, when second exhaust port 77 is in the state being connected to air inlet 72 in order to prevent, application cylinder
Air pressure in 71 can change, and therefore, limited by 78 pairs of movable lug plates 75 of setting valve mechanism, prevent activity from connecing
The reverse movement of line piece 75 is detached from link piece 74.
It further explains, after movable lug plate 75 is moved to the top of second exhaust port 77, gas is to second
It is converged at exhaust outlet 77, rotates valve plates 781, but due to the presence of gag lever post 782, valve plates 781 can be limited bar 782
It blocks, the movable lug plate 75 of 781 pairs of the valve plates being stuck is made to generate support, and from the wind pressure of the output of second exhaust port 77, it is right
Valve plates 781 are supported, the 76 bring resilient pressing force of return springs on counteracting activity lug plate 75.
Embodiment 2:
A kind of photovoltaic generating system substrate that reference implementation example 1 describes the embodiment of the present invention 2 automatically cuts finishing and adds
Work line.
As shown in Figures 2 to 5, a kind of photovoltaic generating system automatically cuts finishing processing line with substrate, including frame is set
The rack 1 set and the conveying device 11 for being set to horizontal feed in the rack 1, equidistantly conveying has cell substrate to the conveying device 11
12, on the transport path of the conveying device 11, it is provided with the machine table 13 of lifting moving along the vertical direction, is pushed described defeated
The cell substrate 12 for sending device 11 to be delivered to right above it lifting conveying upwards, further includes:
Mobile mounting plate 2, the mobile mounting plate 2 are slideably positioned in described by the sliding pair 21 that sliding block, guide rail form
In the rack 1 of the surface of machine table 13, around the machine table 13 surrounding be arranged, and its respectively with the machine table 13 just
Pair side be arranged in parallel, which slides back and forth horizontally setting along the direction for being directed toward 13 center of machine table；
Assembly 3 is detected, the detection assembly 3 is installed on the mobile mounting plate 2, same with the mobile mounting plate 2
Moved further, and its to be placed in need to carry out in the machine table 13 cell substrate 12 of deburring side carry out Crack Detection；
Cutting assembly 4, the cutting assembly 4 are installed on the mobile mounting plate 2, same with the mobile mounting plate 2
Moved further, and it is located at the detection assembly 3 close to the side of the machine table 13, the cutting assembly 4 cutting is placed in described
Need to carry out the side of the cell substrate 12 of deburring in machine table 13；
Cooling unit 5, the cooling unit 5 are installed on the mobile mounting plate 2, same with the mobile mounting plate 2
Moved further cools down the side of the cell substrate 12 after the cutting assembly 4 cutting；And
Centering assembly 6, the centering assembly 6 is installed on the end of 2 vertical direction of mobile mounting plate, with the shifting
Dynamic 2 synchronizing moving of mounting plate, and it contradicts the side that correction needs to carry out the cell substrate 12 of deburring；
Control assembly 7, the control assembly 7 is installed in rack 1, respectively with the detection assembly 3 and cooling unit 5
It is connected to by gas circuit, and it passes through circuit connection with the cutting assembly 4；
Drive assembly 8, the drive assembly 8 are installed in the rack 1 at the machine table 13, drive the machine table
13 liftings, and it synchronizes the driving mobile mounting plate 2 and slides；And
Screening output assembly 9, the screening output assembly 9 are installed on described along the transport path of the conveying device 11
In the rack 1 of 13 rear side of machine table, the cell substrate 12 for not carrying out cutting processing that the machine table 13 exports is sieved,
And cutting assembly 4 described in its synchronism output cuts the waste material that the cell substrate 12 is formed.
It should be noted that the cell substrate 12 of horizontal positioned photovoltaic panel production is transported to processing by conveying device 11
The surface of platform 13 is driven machine table 13 to rise, will be placed in conveying device 11 using machine table 13 by drive assembly 8
Cell substrate 12 jack up, machine table 13 by cell substrate 12 during the jacking up, pass through drive assembly 8 drive detection assembly 3
And cutting assembly 4 is synchronous mobile to the center of machine table 13, is detected using detection assembly 3 to the edge of cell substrate 12,
After determining that the edge of cell substrate 12 does not have crack, cutting assembly 4 is recycled to carry out deburring cutting to cell substrate 12, guarantees electricity
Pond substrate 12 it is smooth, complete, during cutting assembly 4 cuts cell substrate 12, cooling unit 5 is synchronized to electricity
Part after pond substrate 12 is cut is cooled down, and whether passes through the cutting of cutting assembly 4 in cell substrate 12, battery base
Piece 12 is transported to screening output assembly 9 after the output of machine table 13, by conveying device 11, will be present by screening output assembly 9
The cell substrate 12 in crack is transported to outside, while the waste material cell substrate formed after cutting after sifting out, also total by screening output
At 9 push outputs.
As shown in Fig. 6 to Figure 10, as a preferred embodiment, the detection assembly 3 includes:
Air discharge duct 31 is detected, the detection air discharge duct 31 is horizontally disposed, it is installed on the mobile mounting plate 2, and its
Need the side edge length of deburring consistent on length and the cell substrate 12；And
Appendix 32, the appendix 32 are connected to the detection air discharge duct 31, and air inlet and the control assembly 7 are logical
Cross gas-guide tube connection setting.
It should be noted that being fitted close after the rising of machine table 13 with detection air discharge duct 31, make to detect the cover of air discharge duct 31
It is located on cell substrate 12, makes to form one group of closed space between detection air discharge duct 31 and cell substrate 12, later using outer
Portion's gas source to being discharged into gas in confined space, if the edge that is provide with of cell substrate 12 there are crack, in confined space
Air pressure will not change, and when there is no cracks at the edge being provide with, then the air pressure in confined space can change, with this
To determine cell substrate 12 with the presence or absence of crack.
In addition, the open end that detection air discharge duct 31 and cell substrate 12 cooperate can be improved along being rubber material flexible
Detect the leakproofness of air discharge duct 31 and cell substrate 12.
It further explains, during being cut, detection air discharge duct 31 is in exhaust condition always, to electricity
The side of pond substrate 12 is pressurizeed, and makes cell substrate 12 always in the state for having pressure to accommodate, cutting process, more surely
It is fixed.
Further, when cutting assembly 4 carries out cutting deburring, the edge that cutting assembly 4 is cut is located at detection air discharge duct
31 inside, this also ensures that the edge of cell substrate 12 after deburring can never have crack.
As shown in Fig. 6 to Figure 10, as a preferred embodiment, the cutting assembly 4 includes:
Cleavage block 41, the cleavage block 41 move mounting plate 2 along described by the cutting prismatic pair 42 that sliding block, guide rail form
The mobile setting of length direction；
Mobile motor 43, the mobile motor 43 are vertically arranged on the cleavage block 41, and master is equipped on motor shaft
Moving gear 44, and it is electrically connected with the control assembly 7；
It is oriented to rack gear 45, the guiding rack gear 45 is horizontally installed on moved mounting plate 2, along moved mounting plate 2
Length direction, and be arranged with 44 engaged transmission of the driving gear；And
Laser cutting head 46, the laser cutting head 46 are vertically arranged on the cleavage block 41, cut the battery
The corresponding side of substrate 12, and it is electrically connected with the control assembly 7.
It should be noted that utilizing movement there is no behind crack at the edge for detecting cell substrate 12 by detection assembly 3
Motor 43 drives cleavage block 41 to walk along guiding rack gear 45, is swashed by what the laser cutting head 46 being mounted on cleavage block 41 issued
Light beam carries out cutting deburring processing to cell substrate 12.
As shown in Fig. 6 to Figure 10, as a preferred embodiment, the cooling unit 5 includes:
Cooling air nozzle 51, the cooling air nozzle 51 are installed on the cleavage block 41, and along the laser cutting head
The cut direction of 46 cutting 12 sides of cell substrate, after which is set to the laser cutting head 46
Side；And
Tracheae 52, the tracheae 52 are connected to the cooling air nozzle 51 and the control assembly 7.
It should be noted that cooling unit 5 is also synchronous to start to work, control while cutting assembly 4 is cut
Gas in cylinder 71 can be conveyed to tracheae 52, then cooling air nozzle 51 is sprayed, to the battery cut by laser cutting head 46
The cutting part of substrate 12 is cooled down, and needs to stress herein, cooling the cutting along laser cutting head 46 of air nozzle 51
Direction is cut, positioned at the rear of laser cutting head 46.
As shown in Fig. 6 to Figure 10, as a preferred embodiment, the centering assembly 6 includes:
Centering plate 61, the centering plate 61 are slideably positioned in the bottom of the mobile mounting plate 2, machine table described in face
13 settings；
Guide rod 62, the guide rod 62 are symmetrically disposed on the two sides of the centering plate 61, are slideably positioned in described
On mobile mounting plate 2；And
Elastic compression part 63, the elastic compression part 63 are sheathed on the guide rod 62, and it is described fixed that conflict is set to
Between core 61 and the mobile mounting plate 2.
It should be noted that before carrying out deburring work, therefore, to assure that the center of cell substrate 12 and machine table 13
Center alignment is squeezed by the elasticity between centering plate 61 and cell substrate 12, cell substrate 12 is made to carry out correction amendment.
As shown in Figure 11 to Figure 13, as a preferred embodiment, the control assembly 7 includes:
Application cylinder 71, the application cylinder 71 are vertically arranged to the top of the rack 1；
Air inlet 72, the air inlet 72 are set on the application cylinder 71, are connected with external air supply source by pipeline
It is logical, and supplied by external air supply source；
First row port 73, the first row port 73 are axially and symmetrically set to the application cylinder along the application cylinder 71
On 71, it is connected to respectively with the corresponding detection assembly 4 by pipeline, and the detection assembly 4 is supplied；
Link piece 74, the link piece 74 are fixedly installed in the top of the application cylinder 71, cut with described
The mobile motor 53 and laser cutting head 46 cut in assembly 5 passes through circuit connection；
Movable lug plate 75, the activity lug plate 75 are slideably positioned in the application cylinder 71, are located at the air inlet
The top of mouth 72 and first row port 73, and it is connect by circuit with external power supply；
Return springs 76, the return springs 76 are set to the link piece 74 and the movable lug plate 75
Between；
Second exhaust port 77, the second exhaust port 77 are axially and symmetrically set to the application cylinder along the application cylinder 71
On 71, when the activity lug plate 75 does not occur to slide cooperation interspersed with the link piece 74, the second exhaust port 77
Positioned at the top of movable lug plate 75, and it is connected to the corresponding cooling unit 5 respectively, and supplies the cooling unit 5
Gas；And
Valve mechanism 78, the valve mechanism 78 are set to the second exhaust port 77 and 71 link position of application cylinder
Place, controls the folding of the second exhaust port 77.
Further, the valve mechanism 78 includes:
Valve plates 781,781 rotary setting of valve plates is in the second exhaust port 77 and 71 connection position of application cylinder
Set place；And
Gag lever post 782, the gag lever post 782 is connected in vertically on the lower end surface of the movable lug plate 75, right
Title is set on the movable lug plate 75, and it is arranged in a one-to-one correspondence with the valve plates 781 respectively.
As shown in Figures 2 to 5, as a preferred embodiment, the drive assembly 8 includes:
Driving motor 81, the driving motor 81 are vertically arranged to the top of the rack 1, and motor shaft 811 passes through institute
The top for stating rack 1 is rotatably dispose in the rack 1；
Turntable 82, the turntable 82 are rotatably dispose in the rack right above the machine table 13, by connecting rod 821 with
The mobile mounting plate 2 corresponds hingedly, and it is passed with the motor shaft 811 by the transmission 83 that sprocket wheel, chain form
Dynamic connection；
Screw rod 84, the screw rod 84 are rotatably dispose in vertically in the rack 1 of the underface of the machine table 13, are led to
It crosses belt transmission 85 and the motor shaft 811 is sequentially connected；And
Feed screw nut 86, and the feed screw nut 86 connect with the machine table 13, by be threadedly engaged be sheathed on it is described
On screw rod 84.
It should be noted that driving motor 81 drives motor shaft 811 to rotate, during motor shaft 811 rotates, pass through
Transmission 83 drives turntable 82 to rotate, and turntable 82 is made to drive mobile mounting plate 2 carry out level in rack 1 sliding by connecting rod 821
Dynamic, at the same time, motor shaft 811 is rotated by 85 synchronous drive screw rod 84 of belt transmission, makes to be set in adding on lead screw 84
Work platform 13 is moved by the feed screw nut 86 connected along the direction oscilaltion that screw rod 84 is arranged.
It further illustrates, the transmission ratio of drive sprocket and driven sprocket in transmission 83 is preferably 40:1, changes speech
It is exactly to drive 40 circle of drive sprocket rotation in motor shaft 811, and driven sprocket drives turntable 82 just to rotate a circle.
As shown in Figure 14 to Figure 19, as a preferred embodiment, screening output assembly 9 includes:
Actuator 91 is sieved, the screening actuator 91 pushes be set in the rack 1 straight up, along the machine
The middle line of 1 width direction of frame, is set to the either side of the middle line；
Block 92 is sieved, the screening block 92 is set to the push end of the screening actuator 91, is arranged for triangle, and
The middle part is provided with avoiding hollow groove 921, the side of the cell substrate 12 after the length of the avoiding hollow groove 921 and the cutting assembly 4 cutting
It is long consistent；
Carriage 93, the carriage 93 are symmetrically disposed on the two sides of 1 length direction of rack, are right angled triangle
Setting, and along its bevel edge, it is placed equidistant with several conveying rollers 94 thereon；
Waste material conveying assembly 95, the waste material conveying assembly 95 are symmetrically disposed on described along the length direction of the rack 1
The two sides of machine table 13 are connect with the machine table 13, and it is with the machine table 13 synchronizing moving along the vertical direction；
Transfer transfer passage 96, the transfer transfer passage 96 are arranged in a one-to-one correspondence with the waste material conveying assembly 95,
It is set in the rack 1 between the carriage 93 and the waste material conveying assembly 95, and it is slope setting；
Sliding rail 97, the sliding rail 97 are symmetrically disposed in the rack 1 of screening 91 two sides of actuator, are directed to correspond to
The carriage 93；And
Push rod 98, the push rod 98 are slideably positioned on the corresponding sliding rail 97, pass through linking arm 99 with it is described
It sieves actuator 91 to connect, and it is pushed the battery base that the waste material conveying assembly 95 exports by the screening driving driving of port 91
Sheet waste material.
Further, the waste material conveying assembly 95 includes:
Fixed frame 951, the fixed frame 951 are connect with the machine table 13, with 13 synchronizing moving of machine table；
Latch plate 952, the latch plate 952 are obliquely installed in the top of the fixed frame 951, and institute is directed toward in low one end
State the setting of transfer transfer passage 96, and the hingedly setting of its low one end and the fixed frame 951；And
Spring 953, several springs 953 are distributed on the lower end surface of the latch plate 952, with the fixed frame
951 contradict compression setting.
The course of work:
The cell substrate 12 of horizontal positioned photovoltaic panel production is transported to the surface of machine table 13 by conveying device 11,
It drives machine table 13 to rise by drive assembly 8, is pushed up the cell substrate 12 being placed in conveying device 11 using machine table 13
Rise, machine table 13 by cell substrate 12 during the jacking up, drive detection assembly 3 and cutting assembly 4 same by drive assembly 8
It walks to the movement of the center of machine table 13, the edge of cell substrate 12 is detected using detection assembly 3, determines cell substrate 12
Edge there is no crack after, recycle cutting assembly 4 to cell substrate 12 carry out deburring cutting, guarantee cell substrate 12 light
Sliding, complete, during cutting assembly 4 cuts cell substrate 12, cooling unit 5, which synchronizes, cuts cell substrate 12
Part afterwards is cooled down, and whether passes through the cutting of cutting assembly 4 in cell substrate 12, and cell substrate 12 is from machine table
After 13 outputs, when being transported to the surface of screening actuator 91 backward by conveying device 11, another piece of new cell substrate 12
It is lifted on the drive screening block 92 of actuator 91 by being sieved in conveying device 11 synchronous transport to machine table 13 later, if be transported to
This block cell substrate 12 right above screening actuator 91 have passed through the cutting of cutting assembly 4, then its side edge length just with keep away
Empty slot 921 is consistent, sieves and lifts on block 92, only cell substrate 12 can be made to be fastened in avoiding hollow groove 921, and screening block 92 can will be left
Cell substrate waste material in conveying device 11 is lifted output, if being transported to the cell substrate 12 right above screening actuator 91
There are cracks not to be cut, which is directly jacked up rear-inclined by screening block 92, keeps it defeated along carriage 93
Out, in addition, machine table 13 is synchronous by driving during lift carries out screening work on sieving the drive screening block 92 of actuator 91
It lifts and works in the driving of assembly 8, while being lifted in machine table 13, on 13 synchronous drive waste material conveying assembly 95 of machine table
Lift, during cutting assembly 4 cuts the cell substrate 12 in machine table 13, generation is conveyed with conveying device 11
The vertical cell substrate waste material in direction can fall back in conveying device 11, and generate parallel with 11 conveying direction of conveying device
Cell substrate waste material can fall on the latch plate 952 of waste material conveying assembly 95, since latch plate 952 tilts, and the bullet of spring 953
Property, make cell substrate waste material along the inclined direction of latch plate 952 through transfer transfer passage 96, is transported to and is provided at sliding rail 97
In rack 1, drives push rod 98 to push away cell substrate waste material side by screening actuator 91 again later and exported by carriage 93.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (10)
1. a kind of photovoltaic generating system automatically cuts finishing processing technology with substrate, which comprises the following steps:
Step 1), feeding conveying, the cell substrate (12) of the stacking level by way of manual handling either mechanical handing puts
It is placed on conveying device (11), and the machine table (13) for being delivered to be located on conveying track backward is driven by the conveying device (11)
Surface；
Step 2), lifting, conveying is transferred to the cell substrate (12) at right above the machine table (13), by drive assembly (8)
The machine table (13) are driven to be lifted, carrying is located at the cell substrate (12) right above the machine table (13), makes the cell substrate
(12) center position of mobile mounting plate (2) encircled area around machine table (13) setting, the movement mounting plate are raised to
(2) it is slidably mounted on rack (1)；
Step 3), centering, it is synchronous with step 2, drive mobile mounting plate (2) synchronization to the processing from drive assembly (8)
The center of platform (13) is mobile, centering plate (61) bullet on centering assembly (6) by being installed on mobile mounting plate (2) bottom
Property squeeze four sides of the cell substrate (12), make the center of the cell substrate (12) and the center of the machine table (13)
It is consistent；
Step 4), detection, after being consistent of the center at the center and machine table (13) of the cell substrate (12), with
Detection air discharge duct (31) on the detection assembly (3) of mobile mounting plate (2) synchronizing moving contacts at the cell substrate
(12) on the upper surface where four sides, external air source is by gas circuit through control assembly (7) to covering at the battery base
Detection air discharge duct (31) on piece (12) upper surface is ventilated, and by the variation of detection air discharge duct (31) air pressure inside, is sentenced
The side of fixed corresponding cell substrate (12) whether there is crack, and the control assembly (7) includes application cylinder (71), air inlet
(72), first row port (73), link piece (74), movable lug plate (75) and return springs (76), the application cylinder
(71) it is vertically arranged to the top of the rack (1), the air inlet (72) is set on the application cylinder (71), with outside
Air supply source be connected to by pipeline, and supplied by external air supply source, the first row port (73) is along the application cylinder (71)
It is axially and symmetrically set on the application cylinder (71), is connected to respectively with the corresponding detection assembly (4) by pipeline, and right
The detection assembly (4) gas supply, the link piece (74) are fixedly installed in the top of the application cylinder (71), and described
For mobile motor (53) and laser cutting head (46) in cutting assembly (5) by circuit connection, the activity lug plate (75) is sliding
It is dynamic to be set in the application cylinder (71), it is located at the top of the air inlet (72) and first row port (73), and it passes through
Circuit is connect with external power supply, and the return springs (76) are set to the link piece (74) and the movable lug plate
(75) between；
Step 5), control starting, after step 4 detects, there is no the cell substrates (12) in crack to make detection row for side
Air drain (31) air pressure inside becomes larger, and then moves up movable lug plate (75) along the inner wall of application cylinder (71) and link
Piece (74) docking makes external power supply pass through the movement in movable lug plate (75) and link piece (74) and cutting assembly (4)
Motor (43) and laser cutting head (46) electrical connection；
Step 6), cutting, after step 5, after mobile motor (43) and laser cutting head (46) connect to power supply, mobile motor
(43) by the cooperation of driving gear (44) and guiding rack gear (45), the laser cutting head being installed on cleavage block (41) is driven
(46) mobile cutting finishing is carried out along the corresponding side of the cell substrate (12), removes the hair on cell substrate (12) side
Side；And
Step 7), decline output, after step 6, cell substrate (12) by machine table (13) drive decline is reset to conveying dress
It sets on (11), drives the cell substrate (12) after cutting to export by conveying device (11).
2. a kind of photovoltaic generating system according to claim 1 automatically cuts finishing processing technology, feature with substrate
It is, in the step 2, the drive assembly (8) is located at immediately below machine table (13) by belt transmission (85) driving
Screw rod (84) rotation being vertically arranged, drives the feed screw nut (86) being sheathed on the screw rod (84) and the feed screw nut (86)
The machine table (13) synchronization lifting of connection.
3. a kind of photovoltaic generating system according to claim 1 automatically cuts finishing processing technology, feature with substrate
It is, in the step 3, transmission (83) driving that the drive assembly (8) is made up of sprocket wheel, chain is located at machine table
(13) turntable (82) rotation right above, keeps the mobile mounting plate (2) connecting by connecting rod (821) with the turntable (82) same
It walks and is moved to the center of the machine table (13), the transmission ratio of drive sprocket and driven sprocket is 40 in the transmission (83):
1。
4. a kind of photovoltaic generating system according to claim 1 automatically cuts finishing processing technology, feature with substrate
It is, in the step 4, there are the cell substrates in crack (12) will not make detection air discharge duct (31) air pressure inside for side
Become larger, is exported after being tilted by screening output assembly (9) lifting being located on rear side of the machine table (13), screening output is total
Include: at (9)
It sieves actuator (91), the screening actuator (91) pushes be set on rack (1) straight up, along the rack
(1) middle line of width direction is set to the either side of the middle line；
It sieves block (92), screening block (92) is set to the push end of screening actuator (91), it is arranged for triangle,
And the middle part is provided with avoiding hollow groove (921), length and the battery bases after the cutting assembly (4) cutting of the avoiding hollow groove (921)
The side length of piece (12) is consistent；And
Carriage (93), the carriage (93) are symmetrically disposed on the two sides of the rack (1) length direction, are right angle trigonometry
Shape setting, and along its bevel edge, it is placed equidistant with several conveying rollers (94) thereon.
5. a kind of photovoltaic generating system according to claim 4 automatically cuts finishing processing technology, feature with substrate
It is, the screening exports assembly (9) further include:
Waste material conveying assembly (95), the waste material conveying assembly (95) are symmetrically disposed on institute along the length direction of the rack (1)
The two sides for stating machine table (13) are connect with the machine table (13), and it is moved with the machine table (13) is synchronous along the vertical direction
It is dynamic；
Transfer transfer passage (96), the transfer transfer passage (96) are arranged in a one-to-one correspondence with the waste material conveying assembly (95),
It is set in the rack (1) between the carriage (93) and the waste material conveying assembly (95), and it is slope setting；
Sliding rail (97), the sliding rail (97) are symmetrically disposed in the rack (1) of described screening actuator (91) two sides, are directed to
The corresponding carriage (93)；And
Push rod (98), the push rod (98) are slideably positioned on the corresponding sliding rail (97), pass through linking arm (99) with
Screening actuator (91) connection, and it pushes the waste material conveying assembly (95) by the screening actuator (91) driving and exports
Cell substrate waste material.
6. a kind of photovoltaic generating system according to claim 5 automatically cuts finishing processing technology, feature with substrate
It is, the waste material conveying assembly (95) includes:
Fixed frame (951), the fixed frame (951) connect with the machine table (13), synchronous with the machine table (13) to move
It is dynamic；
Latch plate (952), the latch plate (952) are obliquely installed in the top of the fixed frame (951), and low one end is directed toward
Transfer transfer passage (96) setting, and its low one end and the fixed frame (951) are hingedly arranged；And
Spring (953), several springs (953) is distributed on the lower end surface of the latch plate (952), with the fixation
Frame (951) contradicts compression setting.
7. a kind of photovoltaic generating system according to claim 1 automatically cuts finishing processing technology, feature with substrate
It is, it is synchronous with the step 6, when laser cutting head (46) cut cell substrate (12), it is installed on mobile installation
The cooling air nozzle (51) in cooling unit (5) on plate (2) synchronize to the side of the cell substrate (12) after cutting into
Row is air-cooled.
8. a kind of photovoltaic generating system according to claim 7 automatically cuts finishing processing technology, feature with substrate
It is, the cooling air nozzle (51) passes through the second exhaust port (77) that is axially and symmetrically set on the application cylinder (71) and outer
The connection of portion's gas source, the second exhaust port (77) are controlled by the movable lug plate (75) along the vertical sliding of the application cylinder (71)
With the connection and cutting of external air source, the activity lug plate (75), which does not occur to slide to intert with the link piece (74), matches
When conjunction, the second exhaust port (77) is located at the top of movable lug plate (75).
9. a kind of photovoltaic generating system according to claim 8 automatically cuts finishing processing technology, feature with substrate
It is, is provided at the second exhaust port (77) that the cooling air nozzle (51) is connected to the application cylinder (71) for described
Movable lug plate (75) carries out the valve mechanism (78) of limited support.
10. a kind of photovoltaic generating system according to claim 9 automatically cuts finishing processing technology, feature with substrate
It is, the valve mechanism (78) includes:
Valve plates (781), valve plates (781) rotary setting connect in the second exhaust port (77) and the application cylinder (71)
It connects at position；And
Gag lever post (782), the gag lever post (782) are connected in vertically on the lower end surface of the movable lug plate (75),
It is symmetrically disposed on the movable lug plate (75), and it is arranged in a one-to-one correspondence with the valve plates (781) respectively.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910742552.2A CN110434483B (en) | 2019-08-13 | 2019-08-13 | Full-automatic cutting, trimming and processing technology of substrate for photovoltaic power generation system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910742552.2A CN110434483B (en) | 2019-08-13 | 2019-08-13 | Full-automatic cutting, trimming and processing technology of substrate for photovoltaic power generation system |
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| CN110434483B CN110434483B (en) | 2020-12-04 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112693003A (en) * | 2020-12-29 | 2021-04-23 | 王远 | Crack detects disconnect-type calcium carbonate board processing apparatus |
| CN112809198A (en) * | 2020-12-31 | 2021-05-18 | 危桂花 | Photovoltaic panel production equipment for new energy power generation and production method thereof |
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| CN112693003B (en) * | 2020-12-29 | 2022-12-23 | 安徽三合建设有限公司 | Crack detects disconnect-type calcium carbonate board processing apparatus |
| CN112809198A (en) * | 2020-12-31 | 2021-05-18 | 危桂花 | Photovoltaic panel production equipment for new energy power generation and production method thereof |
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| CN110434483B (en) | 2020-12-04 |
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