CN104752008A - Thermosetting cable core manufacturing machine and cable core manufacturing method - Google Patents
Thermosetting cable core manufacturing machine and cable core manufacturing method Download PDFInfo
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- CN104752008A CN104752008A CN201310731627.XA CN201310731627A CN104752008A CN 104752008 A CN104752008 A CN 104752008A CN 201310731627 A CN201310731627 A CN 201310731627A CN 104752008 A CN104752008 A CN 104752008A
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- shaping channel
- timing belt
- drive
- thermosetting
- cable core
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Abstract
The invention discloses a thermosetting cable core manufacturing machine. The thermosetting cable core manufacturing machine comprises a first forming assembly (1) and a second forming assembly (2) which are arranged in a relative abutting mode; a forming channel (3) is formed at the part where the first forming assembly (1) and the second forming assembly (2) abut; a partial section of the forming channel (3) is provided with a heating box (4); a to-be-processed thermosetting material and a wire (5) enter the forming channel (3) from an entrance end of the forming channel (3) and are heated and cured via the heating box (4) in the forming channel (3); and a formed cable core (6) is outputted from an exit end of the forming channel (3). The invention also discloses a thermosetting cable core manufacturing method. According to the thermosetting cable core manufacturing machine and the cable core manufacturing method, through the first forming assembly and the second forming assembly which can operate cyclically, the cable core can be continuously manufactured, and the production efficiency is greatly improved.
Description
Technical field
The present invention relates to a kind of cable core maker, particularly relate to the manufacture method of a kind of thermosets pressed-core cable cable core maker and cable core.
Background technology
Chinese invention patent application case 200910309573.1 discloses a kind of electric wire production equipment, and this equipment specifically comprises: heart yearn pay off rack, insulation extrusion main frame, bosh, blowing apparatus, typing equipment, sheathing main frame, pulling equipment, take-up stand.Putting in order as heart yearn pay off rack, insulation extrusion main frame, blowing apparatus, sheathing main frame, bosh, blowing apparatus, typing equipment, pulling equipment and take-up stand of said modules.Take-up support is driven to rotate by pulling equipment in this equipment, and drag heart yearn by the defeated string holes of heart yearn pay off rack passing on insulation extrusion main frame and sheathing main frame to take-up support motion, in motion process, insulation extrusion main frame wraps up a layer insulating on heart yearn, to enter sheathing main frame wrap jacket after cooling, blowing apparatus cooling and drying, then enter cooling in bosh, then by blowing device, restrictive coating is dried up rear lettering and be wrapped on take-up support.
The said equipment is mainly for the production of existing thermoplastic cable, but the material used in emerging nano friction generator series of products is in the market mostly thermosets, itself and thermoplastic almost have contrary characteristic, and above-mentioned cable production equipment can not directly be suitable for.
In addition, what play an important role in cable production equipment is insulation extrusion main frame, and current relevant extrusion equipment mostly disclosed in Chinese utility model patent 200920039766.5 extruder similar, comprise frame, frame has drive unit, drawing-in device, pay-off, cooling device, melting plant and die head, drive unit is fixed on one end of pay-off, cooling device circumference is fixed on pay-off, melting plant is at the other end of pay-off, die head is fixed on the end of melting plant, drive unit is direct driving motor, melting plant is Melting pump and fusion zone composition, band net is provided with between Melting pump and fusion zone, fusion zone is made up of screw rod and machine barrel, screw clearance is arranged in machine barrel, direct driving motor is arranged on the end of screw rod, direct driving motor is identical with the rotating speed of screw rod.
Above-mentioned existing extruder to be finished the work process by screw extruding solid plastics, and if relate to liquid thermosets, the said equipment then cannot be suitable for.Even if the said equipment can be suitable for liquid thermosets, in the process advanced, also can cause liquid thermosets solidification due to the heat produced, thus be bonded at above screw rod, cause blocking.
Summary of the invention
The object of the present invention is to provide the manufacture method of a kind of simple and direct, convenient, practical thermosetting cable conductor maker and cable core.
For achieving the above object, the concrete technical scheme of the manufacture method of a kind of thermosetting cable conductor maker of the present invention and cable core is:
A kind of thermosetting cable conductor maker, comprise the first molding assembly and second molding assembly of laminating setting relatively, the laminating position of the first molding assembly and the second molding assembly is formed with shaping channel, the partial sector of shaping channel is provided with heating cabinet, thermosets to be processed and wire enter shaping channel by the arrival end of shaping channel, and be heating and curing by heating cabinet in shaping channel, the cable core after shaping is exported by the port of export of shaping channel.
Further, first molding assembly comprises the first drive and the first driven pulley, first drive is connected by the first Timing Belt with the first driven pulley, second molding assembly comprises the second drive and the second driven pulley, second drive is connected by the second Timing Belt with the second driven pulley, the fit setting relative to the part surface of the second Timing Belt of the first Timing Belt.
Further, the surface that the first Timing Belt and the second Timing Belt contact is formed with the first forming tank and the second forming tank respectively, and the first forming tank is relative to the second forming tank formation shaping channel, and heating cabinet is set on the first Timing Belt and the second Timing Belt.
Further, the both sides of the first forming tank shaping channel in conjunction with formed relative to the second forming tank are provided with support wheel.
Further, the inner surface of the first forming tank and the second forming tank is formed with micro-nano concaveconvex structure respectively.
Further, the first drive and the second drive are oppositely arranged, and form the port of export of shaping channel; First driven pulley and the second driven pulley are oppositely arranged, and form the arrival end of shaping channel.
Further, the first drive and the second drive are driven by power set respectively, and the first drive drives the first driven pulley to rotate by the first Timing Belt, and the second drive drives the second driven pulley to rotate by the second Timing Belt.
Further, the first drive is driven by power set, and the first drive drives the second drive to rotate, and the first drive drives the first driven pulley to rotate by the first Timing Belt, and the second drive drives the second driven pulley to rotate by the second Timing Belt.
Further, the first Timing Belt is provided with regulating wheel away from the side of the second Timing Belt, and/or the second Timing Belt is provided with regulating wheel away from the side of the first Timing Belt.
Further, the arrival end of shaping channel is provided with wire actinobacillus wheel and thermosets holds case.
Further, the port of export of shaping channel is provided with the draw-gear that traction wire moves forward along shaping channel.
Further, the draw-gear that the port of export of shaping channel is arranged is cable core winding wheel.
A kind of thermosetting cable conductor manufacture method, comprising: by wire to be processed through the shaping channel formed of being fitted by the first molding assembly and the second molding assembly, and moves forward along shaping channel under the drive of the draw-gear of shaping channel port of export setting; By thermosets to be processed from the arrival end injection moulding passage of shaping channel, thermosets moves forward with shaping channel; Thermosets is cured on wire by during heating cabinet on shaping channel, achieves the shaping of cable core; Cable core after shaping exports from the port of export of shaping channel.
Further, the pace of wire is consistent with the pace of shaping channel, the wire in shaping channel and thermosets geo-stationary.
Further, the draw-gear that the shaping channel port of export is arranged is cable core winding wheel, and the cable core exported from the shaping channel port of export is wrapped in cable core winding wheel.
The manufacture method of thermosetting cable conductor maker of the present invention and cable core has the following advantages:
1) manufacture method of thermosetting cable conductor maker of the present invention and cable core makes the making of cable core to carry out continuously by the first molding assembly of running capable of circulation and the second molding assembly, drastically increase production efficiency, and structure is simple, with low cost, production cost can be reduced significantly;
2) in the manufacture method of thermosetting cable conductor maker of the present invention and cable core, the first molding assembly and the second molding assembly can be synchronized with the movement with wire and thermosets, just there is no relative motion between three like this, thermosets can not be separated with wire because of the pulling motion of wire;
3) manufacture method of thermosetting cable conductor maker of the present invention and cable core can advance liquid thermosets by the first molding assembly and the second molding assembly, overcomes the problem that traditional extruder can only utilize screw extruding solid plastics;
4) manufacture method the fitting tightly by the first molding assembly and the second molding assembly of thermosetting cable conductor maker of the present invention and cable core, and the setting of heating cabinet, effectively can ensure the Forming Quality of cable core, considerably improve the quality of product.
Accompanying drawing explanation
Fig. 1 is the structural representation of thermosetting cable conductor maker of the present invention;
Fig. 2 is the assembling schematic diagram of the first molding assembly in Fig. 1 and the second molding assembly;
Fig. 3 is the cutaway view of the second Timing Belt in Fig. 1;
Fig. 4 be the first Timing Belt in Fig. 1 and the second Timing Belt in conjunction with cutaway view.
Embodiment
In order to better understand object of the present invention, structure and function, below in conjunction with accompanying drawing, further detailed description is done to a kind of thermosetting cable conductor maker of the present invention.
As shown in Figures 1 to 4, thermosetting cable conductor maker of the present invention comprises the first molding assembly 1 and the second molding assembly 2 that laminating is relatively arranged, wherein, the laminating position of the first molding assembly 1 and the second molding assembly 2 is formed with shaping channel 3, the partial sector of shaping channel 3 is provided with heating cabinet 4, after thermosets to be processed and wire 5 enter shaping channel 3, be heating and curing by the heating cabinet 4 on shaping channel 3, to realize the shaping of cable core 6.
Specifically, as shown in Figure 2, the first molding assembly 1 in the present invention comprises the first drive 101 and the first driven pulley 102, first drive 101 is connected by the first Timing Belt 103 with the first driven pulley 102, and the first drive 101 drives the first driven pulley 102 to rotate by the first Timing Belt 103; Second molding assembly 2 comprises the second drive 201 and the second driven pulley 202, second drive 201 is connected by the second Timing Belt 203 with the second driven pulley 202, and the second drive 201 drives the second driven pulley 202 to rotate by the second Timing Belt 203.In addition, the fit setting relative to the part surface of the second Timing Belt 203 in the second molding assembly 2 of the first Timing Belt 103 in the first molding assembly 1.
Further, as shown in Figure 3 and Figure 4, the surface that the first Timing Belt 103 in the present invention and the second Timing Belt 203 contact is formed with respectively the combination relative to the second forming tank 32 of the first forming tank 31 and the second forming tank 32, first forming tank 31 and forms shaping channel 3.In addition, in the present embodiment, heating cabinet 4 is for being set on the first Timing Belt 13 and the second Timing Belt 23.
Further, as depicted in figs. 1 and 2, the first driven pulley 102 in the present invention and the second driven pulley 202 are oppositely arranged, and to form the arrival end of shaping channel 3, and the first drive 101 and the second drive 201 are oppositely arranged, to form the port of export of shaping channel 3.Thermosets to be processed and wire 5 enter shaping channel 3 by the arrival end of shaping channel 3, and after being heating and curing by the heating cabinet 4 on shaping channel 3, shaping cable core 6 is exported by the port of export of shaping channel 3.
Further, as shown in Figure 1, the arrival end place of shaping channel 3 is provided with wire actinobacillus wheel 7 and thermosets holds case 8, wherein, wire actinobacillus wheel 7 is for the supply of wire 5 to be processed, and thermosets holds case 8 supplies for thermosets to be processed.It should be noted, thermosets in the present invention can be existing any thermosets, if its material of PDMS(can be phenolic resins, Lauxite, melmac, unsaturated polyester resin, epoxy resin, organic siliconresin, polyurethane etc.).
Further, as shown in Figure 1, the port of export of shaping channel 3 is provided with the draw-gear that traction wire 5 moves forward along shaping channel 3.In the present embodiment, draw-gear is cable core winding wheel 9, cable core winding wheel 9 for being wound around the cable core 6 machined, to carry out follow-up processing.As when needing the cable processing three-decker, electrode layer, screen can be wound around in the outside of cable core 6 successively or directly be wound around the screen that can serve as electrode layer; And when needing the cable processing four-layer structure, high polymer layer, electrode layer, screen etc. can be wound around successively in the outside of cable core 6.Just after processing upper external insulation layer, final cable is formed subsequently.It should be noted, the cable core winding wheel 9 in the present embodiment drives, as motor by the power set (not shown) of peripheral hardware.
Be briefly described below in conjunction with the manufacture method of accompanying drawing to cable core of the present invention:
First, the thermosets that wire 5 on wire actinobacillus wheel 7 and thermosets hold in case 8 enters in shaping channel 3 by the arrival end of the shaping channel 3 formed at the first driven pulley 102 and the second driven pulley 202, travel forward along shaping channel 3 under the traction of the cable core winding wheel 9 that wire 5 is arranged below, and the first Timing Belt 103 bonded to each other and the second Timing Belt 203 also can travel forward (as shown in fig. 1) under the drive of the first drive 101 and the second drive 201.Thus, wire 5 and thermosets just can together with move forward, preferably, wire 5 advance speed consistent with the speed that the first Timing Belt 103 and the second Timing Belt 203 advance, to make to be injected into the thermosets in shaping channel 3 and wire 5 geo-stationary, strengthen molding effect.And the pace of the adaptive wire 5 of the injection rate of thermosets and the first Timing Belt 103, second Timing Belt 203.
Secondly, the heating cabinet 4 on shaping channel 3 is set as the steady temperature of preliminary election, when thermosets and wire 5 are by heating cabinet 4, heat just by transfer of air on the first Timing Belt 103 and the second Timing Belt 203, can be delivered in thermosets then.Thus, thermosets starts solidification, and when thermosets and wire 5 leave heating cabinet 4, and thermosets also completion of cure, thus achieve the shaping of cable core 6.
Finally, cable core 6 after shaping is exported by the port of export of the shaping channel 3 formed at the first drive 101 and the second drive 201, and be wound around collection by cable core winding wheel 9, first Timing Belt 103 and the second Timing Belt 203 then can continue cycle operation, to reach quantity-produced object under the drive of the first drive 101 and the second drive 201.
It should be noted, the first drive 101 in the present invention and the second drive 201 can be driven by the power set (not shown) of peripheral hardware respectively; Or, one in first drive 101 or the second drive 201 is driven by the power set (not shown) of peripheral hardware, first drive 101 and the second drive 201 then cooperatively interact by structures such as two meshed gears and arrange, thus drive other one (second drive 201 or the first drive 101) to rotate, to realize the cycle operation of equipment by one of them (first drive 101 or second drive 201).
Further, as depicted in figs. 1 and 2, the first Timing Belt 103 in the present invention is provided with regulating wheel 10 away from the side of the second Timing Belt 203, and/or second Timing Belt 203 side of the first Timing Belt 103 is provided with regulating wheel 10, regulating wheel 10 can be used for making the first Timing Belt 103 and the second Timing Belt 203 keep enough tension force, so that being separated and combination of the first Timing Belt 103 and the second Timing Belt 203.
Further, as depicted in figs. 1 and 2, the both sides of the shaping channel 3 formed by the combination relative to the second forming tank 32 the first forming tank 31 on the second Timing Belt 203 of the first Timing Belt 103 in the present invention are provided with support wheel 11, support wheel 11 can ensure the tightness of the first Timing Belt 103 and the laminating of the second Timing Belt 203, to ensure the molding effect of cable core 6.Wherein, the support wheel 11 in the present invention can interval or positioned opposite.
Further, as shown in Figure 1, also cabinet 12 can be provided with in thermosetting cable conductor maker of the present invention.Wherein, thermosets holds case 8 and heating cabinet 4 can directly be fixed on cabinet 12, and thermosets holds one end that case 8 is preferably fixed on cabinet 12; First drive 101 and the first driven pulley 102, second drive 201 and the second driven pulley 202 are fixed on cabinet 12 by rotating shaft; Wire actinobacillus wheel 7 can be fixed on and hold on the ground of case 8 near thermosets, and cable core winding wheel 9 can be fixed on and hold on the ground of case 8 away from thermosets.
In addition, it should be noted, the shape of the shaping channel 3 in the present invention is not limited to the circle shown in Fig. 4, and according to actual needs, its shape can be arranged flexibly, as square, oval etc.And, the inner surface of shaping channel 3 also can carry out special setting, as formed concaveconvex structure etc. so that make shaping after cable core 6 outer surface on also correspondingly form specific micro-nano concaveconvex structure, thus make the triboelectricity better effects if of cable.
Further describe invention has been by specific embodiment above; but it should be understood that; here concrete description; should not be construed as the restriction to the spirit and scope of the invention; one of ordinary skilled in the art to the various amendments that above-described embodiment is made, belongs to the scope that the present invention protects after reading this specification.
Claims (15)
1. a thermosetting cable conductor maker, it is characterized in that, comprise the first molding assembly (1) and second molding assembly (2) of laminating setting relatively, the laminating position of the first molding assembly (1) and the second molding assembly (2) is formed with shaping channel (3), the partial sector of shaping channel (3) is provided with heating cabinet (4), thermosets to be processed and wire (5) enter shaping channel (3) by the arrival end of shaping channel (3), and be heating and curing by heating cabinet (4) in shaping channel (3), cable core (6) after shaping is exported by the port of export of shaping channel (3).
2. thermosetting cable conductor maker according to claim 1, it is characterized in that, first molding assembly (1) comprises the first drive (101) and the first driven pulley (102), first drive (101) is connected by the first Timing Belt (103) with the first driven pulley (102), second molding assembly (2) comprises the second drive (201) and the second driven pulley (202), second drive (201) is connected by the second Timing Belt (203) with the second driven pulley (202), first Timing Belt (103) fit setting relative to the part surface of the second Timing Belt (203).
3. thermosetting cable conductor maker according to claim 2, it is characterized in that, the surface that first Timing Belt (103) and the second Timing Belt (203) contact is formed with the first forming tank (31) and the second forming tank (32) respectively, first forming tank (31) combination relative to the second forming tank (32) forms shaping channel (3), and heating cabinet (4) is set on the first Timing Belt (103) and the second Timing Belt (203).
4. thermosetting cable conductor maker according to claim 3, is characterized in that, the first forming tank (31) both sides of combining the shaping channel (3) that formed relative to the second forming tank (32) are provided with support wheel (11).
5. thermosetting cable conductor maker according to claim 3, is characterized in that, the inner surface of the first forming tank (31) and the second forming tank (32) forms micro-nano concaveconvex structure respectively.
6. thermosetting cable conductor maker according to claim 2, is characterized in that, the first drive (101) and the second drive (201) are oppositely arranged, and forms the port of export of shaping channel (3); First driven pulley (102) and the second driven pulley (202) are oppositely arranged, and form the arrival end of shaping channel (3).
7. thermosetting cable conductor maker according to claim 6, it is characterized in that, first drive (101) and the second drive (201) are driven by power set respectively, first drive (101) drives the first driven pulley (102) to rotate by the first Timing Belt (103), and the second drive (201) drives the second driven pulley (202) to rotate by the second Timing Belt (203).
8. thermosetting cable conductor maker according to claim 6, it is characterized in that, first drive (101) is driven by power set, first drive (101) drives the second drive (201) to rotate, first drive (101) drives the first driven pulley (102) to rotate by the first Timing Belt (103), and the second drive (201) drives the second driven pulley (202) to rotate by the second Timing Belt (203).
9. the thermosetting cable conductor maker according to claim 7 or 8, it is characterized in that, first Timing Belt (103) is provided with regulating wheel (10) away from the side of the second Timing Belt (203), and/or the second Timing Belt (203) is provided with regulating wheel (10) away from the side of the first Timing Belt (103).
10. thermosetting cable conductor maker according to claim 1, is characterized in that, the arrival end of shaping channel (3) is provided with wire actinobacillus wheel (7) and thermosets holds case (8).
11. thermosetting cable conductor makers according to claim 1, is characterized in that, the port of export of shaping channel (3) is provided with the draw-gear drawing wire (5) and move forward along shaping channel (3).
12. thermosetting cable conductor makers according to claim 11, is characterized in that, the draw-gear that the port of export of shaping channel (3) is arranged is cable core winding wheel (9).
13. 1 kinds of thermosetting cable conductor manufacture methods, is characterized in that, comprising:
By wire (5) to be processed through the shaping channel (3) formed of being fitted by the first molding assembly (1) and the second molding assembly (2), and move forward along shaping channel (3) under the drive of the draw-gear of shaping channel (3) port of export setting;
By thermosets to be processed from the arrival end injection moulding passage (3) of shaping channel (3), thermosets moves forward with shaping channel (3);
Thermosets is cured on wire (5) by time heating cabinet (4) on shaping channel (3), achieves the shaping of cable core (6);
Cable core (6) after shaping exports from the port of export of shaping channel (3).
14. thermosetting cable conductor manufacture methods according to claim 13, is characterized in that, the pace of wire (5) is consistent with the pace of shaping channel (3), the wire (5) in shaping channel (3) and thermosets geo-stationary.
15. thermosetting cable conductor manufacture methods according to claim 13, it is characterized in that, the draw-gear that shaping channel (3) port of export is arranged is cable core winding wheel (9), and the cable core (6) exported from shaping channel (3) port of export is wrapped in cable core winding wheel (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310731627.XA CN104752008B (en) | 2013-12-26 | 2013-12-26 | A kind of thermosetting cable conductor maker and the manufacture method of cable core |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310731627.XA CN104752008B (en) | 2013-12-26 | 2013-12-26 | A kind of thermosetting cable conductor maker and the manufacture method of cable core |
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| CN104752008A true CN104752008A (en) | 2015-07-01 |
| CN104752008B CN104752008B (en) | 2016-10-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310731627.XA Active CN104752008B (en) | 2013-12-26 | 2013-12-26 | A kind of thermosetting cable conductor maker and the manufacture method of cable core |
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| CN104900347A (en) * | 2015-07-06 | 2015-09-09 | 天津六〇九电缆有限公司 | Waterproof expansion adhesive filling system and method for multi-strand cable conductor or cable core |
| CN106229084A (en) * | 2016-09-19 | 2016-12-14 | 深圳金信诺高新技术股份有限公司 | A kind of tensioner produced for radio frequency coaxial-cable and lapping device |
| WO2018113358A1 (en) * | 2016-12-22 | 2018-06-28 | 苏州振瑞昌材料科技有限公司 | Heat curing apparatus |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2018113358A1 (en) * | 2016-12-22 | 2018-06-28 | 苏州振瑞昌材料科技有限公司 | Heat curing apparatus |
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| CN104752008B (en) | 2016-10-19 |
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