CN104745283A - Energy-saving low-consumption cutting fluid - Google Patents

Abstract

The invention discloses an energy-saving low-consumption cutting fluid, which is composed of the following raw materials in parts by weight: 0.1-0.2 part of difenoconazole, 0.8-2 parts of potassium pyrophosphate, 0.2-0.3 part of alpha-terpineol, 0.1-0.2 part of p-chloro-m-xylenol, 1-2 parts of sodium nitrite, 0.1-0.3 part of tea saponin, 3-4 parts of a rust inhibitor t705, 8-10 parts of raw silk, 10-16 parts of poly-maleic anhydride, 1-2 parts of Span-80, 2-3 parts of boric acid, 2-3 parts of polyethylene glycol diglycidyl ether, and 170-200 parts of deionized water. According to the invention, silk is adopted as a main material of a silk fibroin emulsion, such that toxicity and pollution are prevented, and lubricating performance is high. Polyethylene glycol diglycidyl ether is used for modification, such that the flexibility, hydrophilicity and stability of the film formed by the emulsion can be improved. The poly-maleic anhydride which is added at last can attach to the surface of the film, such that the film is reinforced, air is isolated, and thus rusting is further prevented. With the cutting fluid provided by the invention, cutting energy consumption can be effectively reduced, and cutting temperature can be reduced.

Description

A kind of energy-conservation low consumption cutting fluid

Technical field

The present invention relates generally to cutting fluid field, particularly relates to a kind of energy-conservation low consumption cutting fluid.

Background technology

Cutting fluid is that one is used in metal cutting, the mill course of processing, be used for the industrial type fluid of Cooling and Lubricator cutter and workpiece, cutting fluid is formed through the cooperation of science compound by multiple super strong functional auxiliary agent, possesses good cooling performance, lubricity, rustless property, oil removing cleaning function, anti-corrosion function, easily dilutable feature simultaneously.Overcome the easily difficult dilution in smelly, winter in summer of traditional soap base emulsion, rust-proof effect difference defect, lathe paint is also had no adverse effects, be applicable to ferrous metal cutting and mill processing, belong to leading current abrasive product.

For reducing metal because of the loss brought of wearing and tearing in the course of processing, the performance requriements of each manufacturing enterprise to metal working fluid is more and more higher; Simultaneously; due to the attention of Environmental protection; propose the requirement such as cleaner production, energy-saving and emission-reduction; impel metal working fluid towards environmental protection, energy-conservation, efficient future development. fully synthetic cutting fluid has the advantages such as clean environment firendly, resource are wide, easy preparation, is the prior development direction of metal working fluid from now on.

Summary of the invention

The object of the invention is just to provide a kind of energy-conservation low consumption cutting fluid.

The present invention is achieved by the following technical solutions:

A kind of energy-conservation low consumption cutting fluid, it is made up of the raw material of following weight parts:

Difenoconazole 0.1-0.2, potassium pyrophosphate 0.8-2, alpha-terpineol 0.2-0.3, PCMX 0.1-0.2, Sodium Nitrite 1-2, tea saponin 0.1-0.3, rust-preventive agent t7053-4, raw silk 8-10, polymaleic anhydride 10-16, sorbester p17 1-2, boric acid 2-3, polyethyleneglycol diglycidylether 2-3, deionized water 170-200.

A preparation method for energy-conservation low consumption cutting fluid, comprises the following steps:

(1) above-mentioned raw silk is joined in the sodium carbonate solution of its weight 90-100 0.4-0.6wt% doubly, heat-insulation soaking 60-80 minute at 98-100 DEG C, filter, dry, add PCMX, stir, wear into fine powder;

(2) by tea saponin, sorbester p17 mixing, add the 70-80% of above-mentioned deionized water weight, heated and stirred 3-4 minute at 50-60 DEG C, add above-mentioned fine powder, polyethyleneglycol diglycidylether, mix ultrasonic 30-35 minute, obtain fibroin emulsion;

(3) get polymaleic anhydride, join in remaining deionized water, add fibroin emulsion after stirring, at 65-70 DEG C, insulation leaves standstill 30-40 minute, obtains antirust blending emulsion;

(4) mixed with boric acid by above-mentioned antirust blending emulsion, 30-40 rev/min of dispersed with stirring 5-10 minute, add each raw material mixing of residue, 700-800 rev/min of dispersed with stirring 20-30 minute, obtains described cutting fluid.

Advantage of the present invention is:

Fibroin emulsion of the present invention take silk as major ingredient, nontoxic pollution-free, oilness is high, modification is carried out with polyethyleneglycol diglycidylether, can improve flexibility, wetting ability, stability that emulsion forms film, the polymaleic anhydride finally added can be attached to the surface of film, not only reinforced membrane, also completely cut off air, play further rust inhibition;

Cutting fluid of the present invention can also effectively reduce cutting energy consumption, reduces cutting temperature.

Embodiment

Embodiment 1:

A kind of energy-conservation low consumption cutting fluid, it is made up of the raw material of following weight parts:

Difenoconazole 0.2, potassium pyrophosphate 0.8, alpha-terpineol 0.3, PCMX 0.2, Sodium Nitrite 1, tea saponin 0.3, rust-preventive agent t705 4, raw silk 10, polyethyleneglycol diglycidylether 2, polymaleic anhydride 16, sorbester p17 1, boric acid 2, deionized water 200.

A preparation method for energy-conservation low consumption cutting fluid, comprises the following steps:

(1) above-mentioned raw silk is joined in the sodium carbonate solution of 0.6wt% of its weight 100 times, heat-insulation soaking 80 minutes at 100 DEG C, filter, dry, add PCMX, stir, wear into fine powder;

(2) by tea saponin, sorbester p17 mixing, to add at 80%, 60 DEG C of above-mentioned deionized water weight heated and stirred 3 minutes, add above-mentioned fine powder, polyethyleneglycol diglycidylether, mix ultrasonic 35 minutes, obtain fibroin emulsion;

(3) get polymaleic anhydride, join in remaining deionized water, add fibroin emulsion after stirring, at 70 DEG C, insulation leaves standstill 30 minutes, obtains antirust blending emulsion;

(4) mixed with boric acid by above-mentioned antirust blending emulsion, 40 revs/min of dispersed with stirring 10 minutes, add each raw material mixing of residue, 800 revs/min of dispersed with stirring 30 minutes, obtain described cutting fluid.

Performance test:

Claims (2)

1. an energy-conservation low consumption cutting fluid, is characterized in that what it was made up of the raw material of following weight parts:

Difenoconazole 0.1-0.2, potassium pyrophosphate 0.8-2, alpha-terpineol 0.2-0.3, PCMX 0.1-0.2, Sodium Nitrite 1-2, tea saponin 0.1-0.3, rust-preventive agent t705 3-4, raw silk 8-10, polymaleic anhydride 10-16, sorbester p17 1-2, boric acid 2-3, polyethyleneglycol diglycidylether 2-3, deionized water 170-200.

2. a preparation method for energy-conservation low consumption cutting fluid as claimed in claim 1, is characterized in that comprising the following steps:

(1) above-mentioned raw silk is joined in the sodium carbonate solution of its weight 90-100 0.4-0.6wt% doubly, heat-insulation soaking 60-80 minute at 98-100 DEG C, filter, dry, add PCMX, stir, wear into fine powder;

(2) by tea saponin, sorbester p17 mixing, add the 70-80% of above-mentioned deionized water weight, heated and stirred 3-4 minute at 50-60 DEG C, add above-mentioned fine powder, polyethyleneglycol diglycidylether, mix ultrasonic 30-35 minute, obtain fibroin emulsion;

(3) get polymaleic anhydride, join in remaining deionized water, add fibroin emulsion after stirring, at 65-70 DEG C, insulation leaves standstill 30-40 minute, obtains antirust blending emulsion;

(4) mixed with boric acid by above-mentioned antirust blending emulsion, 30-40 rev/min of dispersed with stirring 5-10 minute, add each raw material mixing of residue, 700-800 rev/min of dispersed with stirring 20-30 minute, obtains described cutting fluid.