Sponge topping machanism
Technical field:
The present invention relates to a kind of sponge topping machanism, it belongs to tailoring machinery field, especially
It it is the Lingerie machining field of sponge.
Background technology:
Sponge is the conventional material of underwear cup, cotton pad, buttocks pad etc., according to underwear moulding
Demand then becomes to be even more important for its various processing, and existing cotton device of cutting is only capable of meeting shape
Shape and the demand of quality, cutting can be only done cutting at one time task every time, and stock removal action is not
Link up, manual holding action is many, working (machining) efficiency low, but along with the aggravation of the market competition, this
Plant inefficiency, be only capable of realizing single topping machanism and cannot meet batch metaplasia in efficiency
The demand produced.
For the market demand of mass safety in production, a kind of new sponge in industry, is needed to cut
Device, uses and this cut cotton device and can produce in batches, can the saving labour turnover of bigizationner,
Improve production efficiency, more meet the be beyond one's reach demand of existing cutting apparatus.
In order to solve the problems referred to above, applicant is in Chinese patent application the 201410294635.7th
Having been proposed for one " underwear sponge topping machanism " in number, this device achieves underwear
Cutting with the mechanical automation of sponge.But " underwear sponge topping machanism " have employed rolling
The cutting mechanism of wheel die type, its roller is heavier, if it is relatively difficult to make many group rollers,
Equipment also can very both bulk, process the most highly difficult.Therefore, this device can not be significantly
Raising working (machining) efficiency.Owing to equipment is heavy, need to consume bigger kinetic energy guarantee and run,
Therefore current energy-conservation needs can not be met.It addition, this " underwear sponge topping machanism "
It is not appropriate for the underwear cutting with sponge of all kinds.
Summary of the invention:
It is an object of the invention to provide a kind of light, simple in construction, can more large batch of carry out
The sponge topping machanism of the cutting such as underwear cup, cotton pad, buttocks pad.
The object of the present invention is achieved like this:
A kind of sponge topping machanism, its frame, the cutting tumbler being arranged in frame, cut
Cotton device and material collecting device;It is characterized in that described cutting tumbler includes cutting blade motor,
Combine with the sprocket wheel of cutting blade motor propeller shaft couplings, described sprocket wheel combination include cochain wheels and
Lower sprocket group;By lazy-tongs phase between described cochain wheels and the drivewheel of lower sprocket group
Even;Described cochain wheels are provided with crawler belt, and upper track surface is provided with first
Punch set or the first die group;Described lower sprocket group is provided with lower crawler belt, and at lower shoe
Belt surface is provided with the second die group or the second punch set;Position between described upper and lower crawler belt
Correspondence, and the first punch set and the second die group or the first die group and the second punch set are wherein
One group of docking;Described cotton device of cutting includes break bar motor, is connected in the cutter on break bar motor shaft
Wheels and the blade being covered in knife wheel set.
Described cutting blade motor power transmission shaft couples the combination of multiple sprocket wheel be arrangeding in parallel, constitutes
Multiple parallel being rotated by the cutting having upper and lower crawler belt and epirelief module and recessed module to constitute
Device.
Described cochain wheels are made up of a upper drive sprocket and multiple driven sprocket, and described is upper
Crawler belt is covered on described cochain wheels;Described lower sprocket group includes a lower drive sprocket
With one or more lower driven sprockets, described lower crawler belt is covered in described lower sprocket group;
Described lower drive sprocket is connected by lazy-tongs with upper drive sprocket.
Described cochain wheels are made up of a upper drive sprocket and three driven sprockets.
Include that two are connected between knife-band and are fixed in the described knife wheel set cutting cotton device
Runner is determined in frame;Periphery in described knife wheel set is provided with knife grinding mechanism.
Described material collecting device is the rewinding case of a upper shed, and described rewinding case is fixed on described
Lower sprocket group driven sprocket position lower section frame on.
One rewinding baffle plate, described rewinding baffle plate are set at the rewinding case of described material collecting device
It is fixed in frame.
Described first punch set is fixed on upper crawler belt by punch base plate;The second described die
Group is fixed on lower crawler belt by die base plate.
Described first die group is fixed on upper crawler belt by die base plate;The second described punch
Group is fixed on lower crawler belt by punch base plate.
Present configuration is simple, and equipment is light, it is achieved that the underwear automatization of sponge cuts.
Cutting precision height of the present invention, good stability, easily operation, safety be high, can more efficiently
Realize batch production, can the saving labour turnover of bigizationner, improve production efficiency.
Accompanying drawing illustrates:
The structural representation of Fig. 1: the present invention
The internal structure schematic diagram of Fig. 2: the present invention
Fig. 3: one of present invention structural representation cutting tumbler
Fig. 4: the present invention cuts the two of the structural representation of tumbler
The plan structure schematic diagram of Fig. 5: the present invention
The right view of Fig. 5 of Fig. 6: the present invention
Detailed description of the invention:
Below in conjunction with the accompanying drawings 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6, the present invention is carried out
Further instruction.
In the present embodiment, the present invention includes a frame 1, and described frame 1 is one
Do the frame of open casing.
In order to realize the purpose of the present invention, present invention employs the form of sprocket wheel and crawler haulage,
The module up and down being arranged on crawler belt and the band blade driven by break bar is driven finally to realize
The cutting task of sponge.
Mentality of designing based on the present invention, arranges cutting tumbler in frame, cuts cotton device
And material collecting device;Described material collecting device is the rewinding case 34 of a upper shed, described rewinding
In the frame of the lower section that case 34 is fixed on the driven sprocket position of described lower sprocket group.In order to
The sponge cut is taken in described material collecting device completely, at material collecting device easily
Rewinding case 34 at a rewinding baffle plate 33 is set, described rewinding baffle plate is fixed on frame 1
On.
The described cutting tumbler of the present invention includes cutting blade motor 7, passes with cutting blade motor 7
The sprocket wheel combination that moving axis couples, described sprocket wheel combination includes cochain wheels and lower sprocket group;Institute
It is connected by lazy-tongs between cochain wheels and the drivewheel of lower sprocket group stated.
As shown in Figures 2 and 3, described cochain wheels are provided with crawler belt 6, and
The first punch set 11 is had in upper crawler belt 6 surface configuration;Described lower sprocket group is provided with
Lower crawler belt 61, and have the second die group 12 in lower crawler belt 61 surface configuration;Described is upper and lower
Between crawler belt, position is corresponding, and the first punch set 11 and one of which pair of the second die group 12
Connect;Described cotton device of cutting includes break bar motor 15, is connected in the break bar on break bar motor shaft
Group 21 and the blade 22 being covered in knife wheel set, actually described blade 22 will be to put
Between upper and lower crawler belt and be perpendicular to upper and lower crawler belt.Described blade 22 can use
Band blade of the prior art.
In actual production, die group can be set according to production requirement on upper crawler belt,
Punch set can also be set.When being provided with punch set on upper crawler belt, that lower crawler belt is then installed recessed
Module;Otherwise, when being provided with die group on upper crawler belt, that lower crawler belt then installs punch set.
In order to improve the working (machining) efficiency of the present invention, in the present embodiment, at described cutting blade motor
Couple the combination of multiple sprocket wheel be arrangeding in parallel on 7 power transmission shafts, constitute multiple parallel with upper,
Lower crawler belt and the cutting tumbler of punch set and recessed module.
In the present embodiment cochain wheels by a upper drive sprocket 4 and three driven sprockets 5 in
Upper and lower the most arranged in parallel, described upper crawler belt 6 is covered on described cochain wheels;Institute
The lower sprocket group stated includes a lower drive sprocket 2 and a lower driven sprocket 3, described under
Crawler belt 61 is covered in described lower sprocket group.Described cochain wheels are by a upper drive chain
Wheel 4 and three driven sprockets 5 go to upper and lower the most arranged in parallel, wherein go up drive sprocket 4 row
Be listed in top position, on first arranged in parallel with upper drivewheel 4 diameter of driven pulley 41 with
Upper drive sprocket 4 is identical;It is arranged in the second driven pulley of lower position and the straight of the 3rd driven pulley
Footpath is identical and less than being arranged in drive sprocket 4 on top position.Such structure will make cochain
Wheels operationally, can be answered by the punch set of the upper track surface being covered on cochain wheels
Some tension force, it is possible to ensure that one of which punch is the most identical with corresponding one group of die so that
The sponge to be cut being placed in one keeps the shape that mould is fixing, through the cutting of blade, completes
Cutting task.
In the present embodiment, described lower drive sprocket 2 and upper drive sprocket 4 are by lazy-tongs 9
It is connected.Described lazy-tongs 9 can be belt wheel combined mechanism.
Owing to sponge is flexible article, if cutting tool is the sharpest, will greatly have influence on and cut
The quality cut and the speed of cutting, the sharpest in order to ensure the blade of the present invention, described
The knife wheel set 21 cutting cotton device includes that two are connected between blade 22 and are fixed in frame
Determine runner;The frame of driven break bar one end of described knife wheel set 21 is provided with knife machine
Structure.
The operation principle of the present invention:
Working as power supply opening, power special delivery is combined to sprocket wheel by cutting blade motor 7 by power transmission shaft,
Lower drive sprocket 2 in sprocket wheel combination imparts power to drive sprocket 4 by Timing Belt 9,
Lower drive sprocket 2 does level by driving lower crawler belt 61 and the second die group 12 of being fixed thereon
The cycle rotation in direction, drives upper crawler belt 6 by lazy-tongs 9 simultaneously and is fixed thereon
First punch set 13 is synchronized with the movement;When upper and lower crawler belt rotates, put into by hand and cut
Sponge, rotated by the rotation traction traction crawler belt of sprocket wheel and make the sponge the second die on lower crawler belt
Group is followed the rotation of lower crawler belt and is entered cutting zone and the first punch set 13 phase on upper crawler belt
Meet, realize the cutting to sponge by the blade run up.
The sponge cut and waste material pass through the recessed module in place and the motion of lower cavity die crawler belt,
The effect of assisted gravity again, falls into rewinding case after clashing into rewinding baffle plate.
In order to preferably punch set and die group are fixed on crawler belt, described in the present embodiment
First punch set 11 is fixed on crawler belt 6 by punch base plate 13;The second described die
Group 12 is fixed on lower crawler belt 61 by die base plate 14.
Described cotton device of cutting includes break bar motor 15, is connected in the break bar on break bar motor shaft
Group 21 and the blade 22 being covered in knife wheel set, described blade 22 is placed in upper and lower shoe
Between band.Described break bar motor 15 drives knife wheel set 21 to do high speed rotating, thus band cutting blade
22 do iterative motion.In the present embodiment, described knife grinding mechanism 23 and other zero join
Part is individually fixed in the left and right sides of frame 1, and is close to blade 22.Blade 22 is existing skill
Knife-band in art.
Embodiment 2:
In the present embodiment, described cochain wheels are provided with crawler belt, and at upper crawler belt
Surface configuration has the first die group;Described lower sprocket group is provided with lower crawler belt, and under
Track surface is provided with the second punch set;Between described upper and lower crawler belt, position is corresponding, and the
The one of which docking of one die group and the second punch set.
Other parts of the present embodiment are identical with embodiment 1.