CN104739581B - 卫生用品生产线上片状材料切断、转移、复合工艺 - Google Patents

卫生用品生产线上片状材料切断、转移、复合工艺 Download PDF

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CN104739581B
CN104739581B CN201510089814.1A CN201510089814A CN104739581B CN 104739581 B CN104739581 B CN 104739581B CN 201510089814 A CN201510089814 A CN 201510089814A CN 104739581 B CN104739581 B CN 104739581B
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CN104739581A (zh
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吕庆
朱振良
吕子恒
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Anqing Hengchang Machinery Co Ltd
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Abstract

本发明涉及一种卫生用品生产线上片状材料切断、转移、复合工艺，包括如下步骤，输送负压箱传输面层（a）的过程中，设置在输送负压箱上的胶枪对面层（a）进行点胶，片状材料切断转移总成对片状材料（b、c）进行切断处理，并传输至面层（a）点胶区域进行复合，复合的同时，输送负压箱上的拍打轮组件进行拍打，热压总成热压复合材料，折边输送机构输送复合材料的同时，对片状材料（b、c）折边处理，片状材料打点总成对复合材料进行打点处理，打点的同时，片状材料打点总成对复合材料进行机械热封。本发明工艺产品不再需要经过成型切刀，提高了生产效率及材料的利用率，减少了机器生产的故障点，同时响应了国家提出的节能环保政策。

Description

卫生用品生产线上片状材料切断、转移、复合工艺
技术领域
本发明涉及一种卫生用品生产线上片状材料切断、转移、复合工艺。
背景技术
随着社会的进步，文明的发展，人们生活水平的不断提高，对一次性卫生用品的生产设备使用要求也越来越高，选择的范围也越来越大，特别是成人纸尿裤，机器的速度越来越快，单位时间内材料的消耗越来越多，以前的成人尿裤机产品采用全宽材料进行制作，再经成型总成把多余的材料去除，此种类型产品有近1/3的材料会被浪费，对社会资源及产品成本造成了很大的压力。
发明内容
本发明要解决的技术问题是：为了解决上述问题，本发明提供一种卫生用品生产线上片状材料切断、转移、复合工艺来解决上述问题。
本发明解决其技术问题所采用的技术方案是：一种卫生用品生产线上片状材料切断、转移、复合工艺，包括如下步骤：
步骤(1)，输送负压箱传输面层a的过程中，设置在输送负压箱上的胶枪对面层a进行点胶以在面层a上形成点胶区域；
步骤(2)，片状材料切断转移总成对片状材料b和片状材料c进行切断处理，经切断处理后的片状材料b和片状材料c与面层a所述的点胶区域进行复合，以形成复合材料；
步骤(3)，片状材料b和片状材料c与面层a所述的点胶区域进行复合的同时，输送负压箱上的拍打轮组件对所述复合材料进行拍打；
步骤(4)，热压总成热压经步骤(3)拍打后的所述复合材料；
步骤(5)，折边输送机构输送所述复合材料的同时，对片状材料b和片状材料c进行折边处理；
步骤(6)，片状材料打点总成对所述复合材料进行打点处理，且打点的同时，片状材料打点总成对所述复合材料进行机械热封。
步骤(2)中的片状材料切断转移总成包括两个相切的片状材料转移轮和片状材料切断装置。片状材料切断装置设置在第一个片状材料转移轮一侧对片状材料进行切断，通过第二个片状材料转移轮对片状材料b和片状材料c进行一次换位，两个片状材料转移轮的转动方向相反。
步骤(4)中的热压温度为110°-150°。经过很多次试验，得出热压温度为110°-150°，既能保证热压的效果，同时也使得产品不会因为温度过高受损。
步骤(5)中折边输送机构包括位于上部的输送部件和位于下部的折边部件，热压后的复合材料由输送部件带动向前运动，在向前运动的同时由折边部件对片状材料b和片状材料c进行向下180°翻转折边。
本发明的有益效果是，本发明卫生用品生产线上片状材料切断、转移、复合工艺，该工艺对成人尿裤面层喷胶，片状材料经切断、转移与面层复合，后经过折边把未与面层复合的片状材料部分进行复合，通过片状材料热压、片状材料打点及牵引将复合部位固定牢固。本发明工艺产品不再需要经过成型切刀，提高了生产效率及材料的利用率，减少了机器生产的故障点，同时响应了国家提出的节能环保政策。
附图说明
下面结合附图和实施例对本发明进一步说明。
图1是本发明卫生用品生产线上片状材料切断、转移、复合工艺的流程示意图，
图2是本发明两侧片状材料和面层复合的流程示意图。
图中1、胶枪，2、片状材料切断转移总成，3、输送负压箱，4、片状材料热压总成，5、折边输送机构，6、片状材料打点总成，7、牵引输送装置，A1、片状材料切断装置，A2/A3、片状材料转移轮，C1、折边部件，C2、输送部件。
具体实施方式
现在结合附图对本发明作进一步详细的说明。这些附图均为简化的示意图，仅以示意方式说明本发明的基本结构，因此其仅显示与本发明有关的构成。
如图1-图2所示，本发明提供一种卫生用品生产线上片状材料切断、转移、复合工艺，包括如下步骤：
步骤(1)，输送负压箱3传输面层a的过程中，设置在输送负压箱3上的胶枪1对面层a进行点胶以在面层a上形成点胶区域。
步骤(2)，片状材料切断转移总成2对片状材料b和片状材料c进行切断处理，经切断处理后的片状材料b和片状材料c与面层a点胶区域进行复合，以形成复合材料，片状材料切断转移总成2包括两个相切的片状材料转移轮A2、A3和片状材料切断装置A1。
步骤(3)，片状材料b和片状材料c与面层a点胶区域进行复合的同时，输送负压箱3上的拍打轮组件B1对复合材料进行拍打。
步骤(4)，热压总成4热压经步骤(3)拍打后的所述复合材料，热压温度为110°-150°。
步骤(5)，折边输送机构5输送所述复合材料的同时，对片状材料b和片状材料c进行折边处理，折边输送机构包括位于上部的输送部件C2和位于下部的折边部件C1，热压后的复合材料由输送部件C2带动向前运动，在向前运动的同时由折边部件C1对片状材料b和片状材料c进行向下180°翻转折边。
步骤(6)，片状材料打点总成6对复合材料进行打点处理，且打点的同时，片状材料打点总成6对复合材料进行机械热封。
最后经牵引输送装置7把复合完成的材料继续向前输送，进行下步骤。
以上述依据本发明的理想实施例为启示，通过上述的说明内容，相关工作人员完全可以在不偏离本项发明技术思想的范围内，进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容，必须要根据权利要求范围来确定其技术性范围。

Claims (4)

1.一种卫生用品生产线上片状材料切断、转移、复合工艺，其特征是包括如下步骤：
步骤(1)，输送负压箱(3)传输面层（a）的过程中，设置在输送负压箱(3)上的胶枪(1)对面层（a）进行点胶以在面层（a）上形成点胶区域；
步骤(2)，片状材料切断转移总成(2)对片状材料（b、c）进行切断处理，经切断处理后的片状材料（b、c）与面层（a）所述的点胶区域进行复合，以形成复合材料；
步骤(3)，片状材料（b、c）与面层（a）所述的点胶区域进行复合的同时，输送负压箱(3)上的拍打轮组件(B1)对所述复合材料进行拍打；
步骤(4)，热压总成(4)热压经步骤(3)拍打后的所述复合材料；
步骤(5)，折边输送机构(5)输送所述复合材料的同时，对片状材料（b、c）进行折边处理；
步骤(6)，片状材料打点总成(6)对所述复合材料进行打点处理，且打点的同时，片状材料打点总成(6)对所述复合材料进行机械热封。
2.根据权利要求1所述卫生用品生产线上片状材料切断、转移、复合工艺，其特征是：步骤(2)中的片状材料切断转移总成(2)包括两个相切的片状材料转移轮(A2、A3)和片状材料切断装置(A1)。
3.根据权利要求2所述卫生用品生产线上片状材料切断、转移、复合工艺，其特征是：步骤(4)中的热压温度为110°-150°。
4.根据权利要求3所述卫生用品生产线上片状材料切断、转移、复合工艺，其特征是：步骤(5)中折边输送机构包括位于上部的输送部件(C2)和位于下部的折边部件(C1)，热压后的复合材料由输送部件(C2)带动向前运动，在向前运动的同时由折边部件(C1)对片状材料（b、c）进行向下180°翻转折边。
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