CN104731024A - Multi-mode operational control method for dual flexible grinding heads of magneto-rheological polishing machine - Google Patents
Multi-mode operational control method for dual flexible grinding heads of magneto-rheological polishing machine Download PDFInfo
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- CN104731024A CN104731024A CN201510151082.4A CN201510151082A CN104731024A CN 104731024 A CN104731024 A CN 104731024A CN 201510151082 A CN201510151082 A CN 201510151082A CN 104731024 A CN104731024 A CN 104731024A
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- bistrique
- mode
- small abrasive
- mark
- abrasive nose
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/414—Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller
- G05B19/4145—Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller characterised by using same processor to execute programmable controller and numerical controller function [CNC] and PC controlled NC [PCNC]
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/34—Director, elements to supervisory
- G05B2219/34289—Plc as motion controller combined and plc for work type dependant data, parameter
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/45—Nc applications
- G05B2219/45096—Polishing manipulator
Abstract
The invention provides a multi-mode operational control method for dual flexible grinding heads of a magneto-rheological polishing machine. The multi-mode control over a dual grinding head circulation system is realized through upper software and PLC software. The control method includes the steps of turning a circulation system operating mode control rotary knob, selecting a grinding head working mode, detecting the selected circulation system working mode through the upper software, setting the grinding head mode mark, displaying the pipeline connection prompt message, pressing a pipeline determining button on an upper software interface, setting the pipeline determining signal to be one, setting a grinding head operation starting mark for the upper software, detecting the grinding head mode mark and the grinding head operation starting mark through the PLC software, and automatically starting the dual grinding heads to operate by the PLC software according to the detected grinding head mode mark and the detected grinding head operation starting mark.
Description
Technical field
The invention belongs to special precision optical manufacturing field, be specifically related to a kind of MRF double-flexibility bistrique multi-mode control method.
Background technology
MRF is footpath, a kind of determinacy rim of the mouth polishing technology being closely able to fast development during the last ten years, it mainly utilizes the controllable rheology characteristic of Magnetorheologicai polishing liquid to process, and is namely removed by the material that the intensity of controlling magnetic field and distribution control the shape of " flexible bistrique " and hardness, controlled ad-hoc location by the movement locus and residence time parameter controlling " flexible bistrique ".
Magnetorheological processing is different from general machining tool, and its cutter is the rubbing head that the magnetic flow liquid that rotation rag wheel flows is formed under magnetic fields, and is realized injection and the recovery of magnetic flow liquid by the circulation system.Under different using forestland, the circulating path of magnetic flow liquid is not identical, and the control mode of each components and parts of the circulation system is also variant, needs to adopt different progress control methods to different using forestland, for the control of the two bistrique of magnetorheological lathe, its operation control method reaches seven kinds.Existing domestic and international magnetorheological machining tool, all carry out independent on off control by panel to each circulation system element, this mode is very high to the requirement of operator, must be familiar with very much the steering logic under each pattern.
Summary of the invention
The object of the invention is the multi-mode Non-follow control problem existed for existing lathe, provide a kind of magnetorheological lathe two grinding head polishing multi-mode autocontrol method, with solve Non-follow control to operator's dependence the high and problem easily broken down.
For realizing object of the present invention, the present invention provides a kind of magnetorheological polishing machine double-flexibility bistrique multi-mode operation control method for magnetorheological lathe, the multi-mode that this control method realizes two bistrique circulation system jointly by upper software and PLC software controls, comprise step: (1) stirs circulation system mode of operation control handle, select bistrique mode of operation; (2) circulation system mode of operation selected of upper software detection step (1), arranges bistrique mode flags, and display pipeline connects information; (3) by the pipeline ACK button of upper software interface, and pipeline confirmation signal=1 is set; (4) upper software detection pipeline confirmation signal, if pipeline confirmation signal is not 1, returns step (3); (5) upper software design patterns bistrique runs and starts mark; (6) the bistrique mode flags described in PLC software detection step (2) and the bistrique described in step (5) run and start mark; (7) if the testing result of step (6) is bistrique mode flags=0 and large bistrique runs and starts the control flow startup optimization large bistrique of mark=1, PLC software by large bistrique cooked mode; (8) if the testing result of step (6) is bistrique mode flags=1 and the large bistrique of control flow startup optimization of large bistrique operation startup mark=1, PLC software large bistrique bypass mode; (9) if the testing result of step (6) is bistrique mode flags=2 and small abrasive nose runs and starts mark=1, PLC software and press small abrasive nose cooked mode control flow startup optimization small abrasive nose; (10) if the testing result of step (6) is bistrique mode flags=3 and small abrasive nose runs and starts the control flow startup optimization small abrasive nose that small abrasive nose bypass mode pressed by mark=1, PLC software.(11) if the testing result of step (6) is bistrique mode flags=4 and large bistrique runs and starts mark and small abrasive nose and run that to start mark be all that 1, PLC software processes the large bistrique of control flow startup optimization and the small abrasive nose of small abrasive nose bypass mode by large bistrique; (12) if the testing result of step (6) is bistrique mode flags=5 and large bistrique runs and starts mark and small abrasive nose and run that to start mark be all the large bistrique of control flow startup optimization and the small abrasive nose that large bistrique bypass small abrasive nose bypass mode pressed by 1, PLC software; (13) if the testing result of step (6) is bistrique mode flags=6 and large bistrique runs and starts mark and small abrasive nose and run that to start mark be all the large bistrique of control flow startup optimization and the small abrasive nose that large bistrique bypass small abrasive nose cooked mode pressed by 1, PLC software.
Magnetorheological polishing machine double-flexibility bistrique multi-mode operation control method of the present invention has following advantage compared with existing control method: the dependence to operator when avoiding Non-follow control to the automatic control of two bistrique, effectively reduces the operation easier of magnetorheological lathe; Two bistrique is under large bistrique processing small abrasive nose bypass mode and large bistrique bypass small abrasive nose cooked mode, can run by bypass mode by another bistrique while a bistrique carries out polishing wherein, the polishing setup time of effective another bistrique of minimizing, improve the operational use time of lathe.
The present invention will be described in detail, to carry out more deep understanding to object of the present invention, feature and advantage with reference to accompanying drawing in conjunction with the embodiments.
Accompanying drawing explanation
Fig. 1 is the double-flexibility bistrique circulation system mode of operation schematic diagram in the present invention;
Fig. 2 is double-flexibility bistrique circulation system device composition frame chart of the present invention;
Fig. 3 is the process flow diagram of double-flexibility bistrique multi-mode operation control method of the present invention;
Fig. 4 is the control flow chart of large bistrique cooked mode of the present invention and small abrasive nose cooked mode;
Fig. 5 is the control flow chart of large bistrique bypass mode of the present invention and small abrasive nose bypass mode;
Fig. 6 is the control flow chart of large bistrique processing small abrasive nose bypass mode of the present invention;
Fig. 7 is the control flow chart of large bistrique bypass small abrasive nose bypass mode of the present invention;
Fig. 8 is the control flow chart of large bistrique bypass small abrasive nose cooked mode of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the present invention is further described in detail:
Embodiment 1 double-flexibility bistrique circulation system mode of operation
As shown in Figure 1, circulation system multi-mode selects knob to be a toggle switch, comprise large bistrique bypass mode 401, large bistrique cooked mode 402, large bistrique bypass small abrasive nose cooked mode 403, large bistrique bypass small abrasive nose bypass mode 404, large bistrique processing small abrasive nose bypass mode 405, small abrasive nose cooked mode 406, small abrasive nose bypass mode 407 etc. totally 7 kinds of mode of operations select, any one by stirring that knob can select in 7 kinds of mode of operations.
The embodiment 2 double-flexibility bistrique circulation system forms
As shown in Figure 2, the magnetorheological polishing machine double-flexibility bistrique circulation system comprises the large and small bistrique circulation system and PLC control unit 620.The large bistrique circulation system comprises large magnetorheological fluid storage device 600, large transfer pump 601, large capacity meter 607, large magnetic current valve 602, large rag wheel 603, large magnetic field 604, large recovery pump 605, large recover 606.Magnetorheologicai polishing liquid flows through large magnetorheological fluid storage device 600, large capacity meter 607, large magnetic current valve 602, large rag wheel 603, large recover 606 and large recovery pump 605, realize the closed circulation of large bistrique circulation line fluid, PLC control unit 620 controls each device of the large bistrique circulation system and each device state of Real-Time Monitoring.
The small abrasive nose circulation system comprises little magnetorheological fluid storage device 700, little transfer pump 701, small flowmeter 707, little magnetic current valve 702, little rag wheel 703, little magnetic field 704, little recovery pump 705, little recover 706.Magnetorheologicai polishing liquid flows through little magnetorheological fluid storage device 700, small flowmeter 707, little magnetic current valve 702, little rag wheel 703, little recover 706 and little recovery pump 705, realize the closed circulation of small abrasive nose circulation line fluid, PLC control unit 620 controls each device of the small abrasive nose circulation system and each device state of Real-Time Monitoring.
Embodiment 3 double-flexibility bistrique multi-mode operation control method
As shown in Figure 3, step 1 is initial actuating.Stir circulation system mode of operation control handle in step 2, select 7 kinds of mode of operations: large bistrique cooked mode, large bistrique bypass mode, large bistrique bypass small abrasive nose cooked mode, large bistrique bypass small abrasive nose bypass mode, large bistrique process the one in large bistrique bypass mode, small abrasive nose cooked mode, small abrasive nose bypass mode.The circulation system mode of operation of upper software detection step 2 selection in step 3, display circulation system pattern and " confirmation pipeline state " operation prompt information, and bistrique mode flags is set.In step 4 by the pipeline ACK button of upper software interface, and arrange pipeline confirmation signal=1 in step 4 upper software detection pipeline confirmation signal whether be 1, if pipeline confirmation signal is not 1, return step 3; If pipeline confirmation signal is 1, in step 5, upper software design patterns bistrique runs and starts mark=1.Bistrique mark in step 6 described in PLC software detection step 2 and the bistrique described in step 5 run and start mark, if the testing result of step 6 is bistrique mode flags=0 described in step 26 and large bistrique runs the control flow startup optimization large bistrique of startup mark=1, PLC software by the large bistrique cooked mode of step 27; If be bistrique mode flags=1 described in the testing result step 28 of step 6 and large bistrique runs and starts the control flow startup optimization large bistrique of mark=1, PLC software by the large bistrique bypass mode of step 29; If the testing result of step 6 is bistrique mode flags=2 described in step 30 and small abrasive nose runs the control flow startup optimization small abrasive nose of startup mark=1, PLC software by step 31 small abrasive nose cooked mode; If the testing result of step 6 is bistrique mode flags=3 described in step 32 and small abrasive nose runs the control flow startup optimization small abrasive nose of startup mark=1, PLC software by step 33 small abrasive nose bypass mode.If the testing result of step 6 is bistrique mode flags=4 described in step 34 and large bistrique runs and starts mark and small abrasive nose and run that to start mark be all that 1, PLC software processes the large bistrique of control flow startup optimization and the small abrasive nose of small abrasive nose bypass mode by the large bistrique of step 35; If the testing result of step 6 is bistrique mode flags=5 described in step 36 and large bistrique runs and starts mark and small abrasive nose and run that to start mark be all 1, PLC software by the flow startup of step 37 bistrique bypass small abrasive nose bypass mode greatly and run large bistrique and small abrasive nose; If the testing result of step 6 is bistrique mode flags=6 described in step 38 and large bistrique runs and starts mark and small abrasive nose and run that to start mark be all 1, PLC software by the step 39 large bistrique of control flow startup optimization of bistrique bypass small abrasive nose cooked mode and small abrasive nose greatly.
The large small abrasive nose cooked mode control method of embodiment 4
In Fig. 4, large bistrique and small abrasive nose can not be in cooked mode simultaneously, only can have a bistrique in processing.Large bistrique cooked mode is identical with the control method of small abrasive nose cooked mode.The control method concrete steps of MRF bistrique cooked mode:
When step 411, step 412, step 413 logical condition meets " startup zone bit, cooked mode zone bit, pipeline are all 1 by cooked mode Installation Mark position ", carry out step 414, the Z axis installing another bistrique is risen to a home (being generally zero-bit) by calling program; Step 415 carries out time delay until when detecting that another bistrique is in home, by its mark position 1; Step 420 starts homogenize motor by the velocity amplitude preset; Whether step 421 delay judgement homogenize electric motor starting zone bit is 1, if this zone bit is not 1, jumps to step 440, and " homogenize motor does not normally start output alarm signal, please check that whether motor-drive circuit is normal! ", if this zone bit is 1, then carry out step 422, start electromagnetic field field power supply with pre-set current value; Whether step 423 delay judgement " magnetic field " starts zone bit is 1, if this zone bit is not 1, then jumps to step 441, and " magnetic field does not normally start output alarm signal, please check that whether field drives circuit is normal! ", if this zone bit is 1, carry out step 424, start rag wheel with preset rotation speed value; Whether step 425 delay judgement " rag wheel " starts zone bit is 1, if this zone bit is not 1, then jumps to step 442, and " rag wheel does not normally start output alarm signal, please check that whether rag wheel driving circuit is normal! ", step 443 PLC program closes magnetic field automatically, if this zone bit is 1, carry out step 426, starts recovery pump with preset rotation speed value; Whether step 427 delay judgement " recovery pump " starts zone bit is 1, if this zone bit is not 1, jumps to step 444, and " recovery pump does not normally start output alarm signal, please check that whether recovery driving circuit is normal! ", step 445PLC program closes magnetic field, rag wheel automatically, if zone bit is 1, carry out step 428, starts magnetic current valve field power supply with pre-set current value; Whether step 429 delay judgement " magnetic current valve " starts zone bit is 1, if this zone bit is not 1, then carry out step 446, and " magnetic current valve does not normally start output alarm signal, please check that whether recovery driving circuit is normal! ", step 447PLC program closes magnetic field, rag wheel, recovery pump automatically, if this zone bit is 1, then carry out step 430, starts transfer pump with preset rotation speed value; Whether step 431 delay judgement " transfer pump " starts zone bit is 1, if this zone bit is not 1, then carry out step 448, and " transfer pump does not normally start output alarm signal, please check that whether recovery driving circuit is normal! ", step 449 is carried out PLC program and is automatically closed magnetic field, rag wheel, recovery pump and magnetic current valve, if this zone bit is 1, then carry out step 432, and after transfer pump starts three minutes, PLC presses preset flow value and starts flow control and the program of adjustment; After this program, carry out step 433, continuous one minute " stability of flow " if zone bit 1, then carry out step 434, and PLC program is pressed preset pressure value and started viscosity control and regulation program; Step 435 Logic judgment, within continuous one minute, " pressure stability " zone bit is 1, carry out step 450, exports the signal that cooked mode can be processed.
The large small abrasive nose bypass mode control method of embodiment 5
In Fig. 5, large bistrique bypass mode is identical with the control method of small abrasive nose bypass mode.The PLC control method concrete steps of MRF bistrique bypass mode:
Step 460, step 461, step 462 and step 463 carry out Logic judgment, when logical condition meets " starting zone bit, bypass mode zone bit, pipeline by bypass mode Installation Mark position is all 1 ", carry out step 470, start homogenize motor by the velocity amplitude preset; Whether step 471 delay judgement homogenize electric motor starting zone bit is 1, if this zone bit is not 1, " homogenize motor does not normally start step 490 output alarm signal, please check that whether motor-drive circuit is normal! ", if this zone bit is 1, step 472 starts recovery pump with preset rotation speed value; Whether step 473 delay judgement " recovery pump " starts zone bit is 1, if this zone bit is not 1, then " recovery pump does not normally start output alarm signal, please check that whether recovery driving circuit is normal! ", if this zone bit is 1, step 474 starts transfer pump with preset rotation speed value; Whether step 475 delay judgement " transfer pump " starts zone bit is 1, if this zone bit is not 1, " transfer pump does not normally start step 491 output alarm signal, please check that whether recovery driving circuit is normal! ", step 492 is run PLC program and is automatically closed recovery pump, is 1 as changed zone bit, and step 478, after transfer pump runs the T1 time continuously, closes transfer pump; Whether step 479 delay judgement " transfer pump " starts zone bit is 1, if this zone bit is 1, step 493 output alarm signal " normally do not close down, and please check whether transfer pump driving circuit normally or manually closes down transfer pump by transfer pump! ", if this zone bit is 0, step 480 is closed recovery pump and is run; Whether step 481 delay judgement " recovery pump " starts zone bit is 1, if this zone bit is 1, step 494 output alarm signal " normally do not close down, and please check whether recovery pump driving circuit normally or manually closes down recovery pump by recovery pump! ", if this zone bit is 0, after step 482 T2 out of service, return and be circulated to step 461.
The control method of embodiment 6 large bistrique processing small abrasive nose bypass mode
In Fig. 6, when step 840 judges bistrique mark=4, program enters large bistrique processing small abrasive nose bypass mode and controls.
During bistrique mark=4, step 841 judges that large bistrique runs startup zone bit, step 845 judges that small abrasive nose runs and starts zone bit; When large bistrique runs and starts zone bit=1, step 842 is called and is run large bistrique cooked mode control program, and step 843 judges whether to stop large bistrique to run, and step 844 performs and stops large bistrique run action; When small abrasive nose runs and starts zone bit=1, step 846 is called and is run small abrasive nose bypass mode control program, and step 847 judges whether to stop small abrasive nose running, and step 848 performs and stops small abrasive nose run action; When step 811 detects and judges that large small abrasive nose stops all, programming jump, to step 840, detects bistrique mark again, otherwise performs step 841, step 845.
The control method of the large bistrique bypass small abrasive nose bypass mode of embodiment 7
In Fig. 7, when step 850 judges bistrique mark=5, program enters large bistrique bypass small abrasive nose bypass mode and controls.
During bistrique mark=5, step 851 judges that large bistrique runs startup zone bit, step 855 judges that small abrasive nose runs and starts zone bit; When large bistrique runs and starts zone bit=1, step 852 is called and is run large bistrique bypass mode control program, and step 853 judges whether to stop large bistrique to run, and step 844 performs and stops large bistrique run action; When small abrasive nose runs and starts zone bit=1, step 856 is called and is run small abrasive nose bypass mode control program, and step 857 judges whether to stop small abrasive nose running, and step 858 performs and stops small abrasive nose run action; When step 821 detects and judges that large small abrasive nose stops all, programming jump, to step 850, detects bistrique mark again, otherwise performs step 851, step 855.
The control method of the large bistrique bypass small abrasive nose cooked mode of embodiment 8
In Fig. 8, when step 860 judges bistrique mark=6, program enters large bistrique bypass small abrasive nose cooked mode and controls.
During bistrique mark=6, step 861 judges that large bistrique runs startup zone bit, step 865 judges that small abrasive nose runs and starts zone bit; When large bistrique runs and starts zone bit=1, step 862 is called and is run large bistrique bypass mode control program, and step 863 judges whether to stop large bistrique to run, and step 864 performs and stops large bistrique run action; When small abrasive nose runs and starts zone bit=1, step 866 is called and is run small abrasive nose cooked mode control program, and step 867 judges whether to stop small abrasive nose running, and step 868 performs and stops small abrasive nose run action; When step 831 detects and judges that large small abrasive nose stops all, programming jump, to step 860, detects bistrique mark again, otherwise performs step 861, step 865.
Claims (1)
1. a magnetorheological polishing machine double-flexibility bistrique multi-mode operation control method, the multi-mode that described control method realizes two bistrique circulation system jointly by upper software and PLC software controls, and comprises step successively:
1). stir circulation system mode of operation control handle, select bistrique mode of operation;
2). the circulation system mode of operation that upper software detection step (1) is selected, arranges bistrique mode flags, and display pipeline connects information;
3). by the pipeline ACK button of upper software interface, and pipeline confirmation signal=1 is set;
4). upper software detection pipeline confirmation signal, if pipeline confirmation signal is not 1, returns step (3);
5). upper software design patterns bistrique runs and starts mark;
6) the bistrique mode flags described in .PLC software detection step (2) and the bistrique described in step (5) run and start mark;
7) if. the testing result of step (6) is bistrique mode flags=0 and large bistrique runs and starts the control flow startup optimization large bistrique of mark=1, PLC software by large bistrique cooked mode;
8) if. the testing result of step (6) is bistrique mode flags=1 and large bistrique runs the large bistrique of control flow startup optimization starting mark=1, PLC software large bistrique bypass mode;
9) if. the testing result of step (6) is bistrique mode flags=2 and small abrasive nose runs and starts mark=1, PLC software and press small abrasive nose cooked mode control flow startup optimization small abrasive nose;
10) if. the testing result of step (6) is bistrique mode flags=3 and small abrasive nose runs and starts the control flow startup optimization small abrasive nose that small abrasive nose bypass mode pressed by mark=1, PLC software;
11) if. the testing result of step (6) is bistrique mode flags=4 and large bistrique runs and starts mark and small abrasive nose and run that to start mark be all that 1, PLC software processes the large bistrique of control flow startup optimization and the small abrasive nose of small abrasive nose bypass mode by large bistrique;
12) if. the testing result of step (6) is bistrique mode flags=5 and large bistrique runs and starts mark and small abrasive nose and run that to start mark be all the large bistrique of control flow startup optimization and the small abrasive nose that large bistrique bypass small abrasive nose bypass mode pressed by 1, PLC software;
13) if. the testing result of step (6) is bistrique mode flags=6 and large bistrique runs and starts mark and small abrasive nose and run that to start mark be all the large bistrique of control flow startup optimization and the small abrasive nose that large bistrique bypass small abrasive nose cooked mode pressed by 1, PLC software.
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