CN104044059B - Intelligence automatic metallic phase polishing machine - Google Patents
Intelligence automatic metallic phase polishing machine Download PDFInfo
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- CN104044059B CN104044059B CN201410278977.XA CN201410278977A CN104044059B CN 104044059 B CN104044059 B CN 104044059B CN 201410278977 A CN201410278977 A CN 201410278977A CN 104044059 B CN104044059 B CN 104044059B
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- bistrique
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- bistrique group
- polishing
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B57/00—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/32—Polishing; Etching
Abstract
Intelligence automatic metallic phase polishing machine, it relates to a kind of polished machine, mobile optical axis (5) top is fixed on main machine frame (1) by left and right drive lead screw (12), mobile optical axis (5) is upper installs bistrique group (26), bistrique group (26) grinding material box installed above (7), grinding material box (7) left side connects charge pump (10), bistrique electric rotating machine (8) is installed in bistrique group (26), main machine frame (1) interior right side central is provided with polishing disk (2), what refine motor (21) is arranged above refiner discs (17), in main machine frame (1), left side is provided with drain pipe (19), PLC (22) is installed in main machine frame (1) bottom.It adopts color touch screen+PLC to be controlled, and automaticity is high, and whole grinding and polishing process realizes full-automatic intelligent operation, alleviates operator's working strength, is greatly improved work efficiency.
Description
Technical field:
The present invention relates to a kind of polished machine, be specifically related to a kind of novel intelligent automatic metallic phase polishing machine.
Background technology:
Existing domestic automatic metallic phase polishing machine is currently mainly divided into single-deck and double plate two kinds; can not accomplish that whole grinding and polishing process all automatically completes that (such as single-deck automatic metallic phase polishing machine needs to shut down after sand paper has ground and changes the thinner sand paper of granularity and polishing cloth, then resets running parameter；The automatic metallic phase polishing machine of double plate is after grinding completes, it is necessary to grinding and polishing head manually moves to polishing position, is setting burnishing parameters etc.).Mechanical type mostly also is for the setting of pressure probably load, it does not have force cell accurate acquisition force value, it is impossible to preparation the on-load pressure in grinding and polishing process is regulated and controled；And in whole grinding and polishing process, the interpolation of abrasive material can not being accomplished, sequencing Automatic Control completes (many employing mechanical. points drip, need hand control feed time and stream).The complex precise grinding and polishing of some novel process materials can not be met far away.
Summary of the invention:
It is an object of the invention to provide a kind of intelligence automatic metallic phase polishing machine, it adopts color touch screen+PLC to be controlled, and automaticity is high, and whole grinding and polishing process realizes full-automatic intelligent operation, alleviates operator's working strength, is greatly improved work efficiency.
In order to solve the problem existing for background technology, the present invention is by the following technical solutions: it comprises main machine frame 1, polishing disk 2, upper encloser 3, transparent window 4, mobile optical axis 5, grinding head lifting motor 6, grinding material box 7, bistrique electric rotating machine 8, grinding head lifting screw mandrel 9, charge pump 10, force cell 11, left and right drive lead screw 12, left and right driving motor 13, touch screen 14, cooling tube 15, sample blessing dish 16, refiner discs 17, roughing mill 18, drain pipe 19, corase grind motor 20, fine grinding motor 21, PLC 22, polishing motor 23, cooling water valve 24, LED illumination lamp 25 and bistrique group 26；The top of main machine frame 1 is provided with upper encloser 3, the front of upper encloser 3 is provided with transparent window 4, the upper left corner of upper encloser 3 connects touch screen 14, the inner top of upper encloser 3 installs LED illumination lamp 25, the rear side of main machine frame 1 installs mobile optical axis 5, it is fixed on main machine frame 1 by left and right drive lead screw 12 above mobile optical axis 5, the left end of left and right drive lead screw 12 is provided with left and right driving motor 13, mobile optical axis 5 installs bistrique group 26, bistrique group 26 rear dress grinding head lifting screw mandrel 9, grinding head lifting screw mandrel 9 lower end is provided with grinding head lifting motor 6, bistrique group 26 grinding material box 7 installed above, charge pump 10 is connected on the left of grinding material box 7, bistrique group 26 sample blessing dish 16 mounted below, sample blessing dish 16 is provided above force cell 11, bistrique electric rotating machine 8 is installed in bistrique group 26, in main machine frame 1, right side central is provided with polishing disk 2, connection polishing motor 23 below polishing disk 2, the left side of polishing motor 23 is provided with fine grinding motor 21, what refine motor 21 is arranged above refiner discs 17, the left side of refiner discs 17 is provided with roughing mill 18, roughing mill 18 be installed below corase grind motor 20, in main machine frame 1, right side is provided with cooling water valve 24, cooling water valve 24 is connected with the cooling tube 15 being fixed in bistrique group 26, in main machine frame 1, left side is provided with drain pipe 19, main machine frame 1 is provided with PLC 22 in bottom.
The workflow of the present invention is: reset key in point touching screen 14, machine resets；On push away and open transparent window 4, point touching screen 14 intraoral illumination key, open LED illumination lamp 25；The coupon of grinding and polishing will load sample blessing dish 16 fixing；Being sent by touch screen 14 and control signal to PLC 22, PLC 22 rotates left and right drive lead screw 12 by control left and right driving motor 13 and moves, to reach bistrique group 26 is carried out left and right displacement and location；PLC 22 controls bistrique group 26 raising and lowering by controlling grinding head lifting motor 6, and by force cell 11 feedback signal to PLC 22, to reach monitoring constantly and to control the pressure that bistrique group 26 applies；When bistrique group 26 moves to above roughing mill 18, the PLC 22 corase grind pressure parameter according to default, rotate by controlling grinding head lifting motor 6, realize bistrique group to decline, treat that bistrique group 26 drops to contact with roughing mill 18, now force cell 11 monitors pressure signal, and pressure signal feeds back to PLC 22, and PLC 22 controls grinding head lifting motor 6 by the pressure signal monitored and bistrique is positioned；In controlling bistrique group 26 lifting process, the PLC 22 roughing mill 18 rotary speed parameter according to default, control the rotation of corase grind motor 20, open cooling water valve 24 simultaneously and cool down, open bistrique electric rotating machine 8 and drive sample blessing dish 16 to rotate；The now PLC 22 feed parameters according to default, control charge pump 10 and process of lapping is carried out the interpolation of adjuvant, after this rough grinding pass reaches the time parameter of default, PLC 22 rotates by controlling grinding head lifting motor 6, realize bistrique group 26 to rise, and rotate by controlling left and right driving motor, bistrique group 26 is moved to above refiner discs；And simultaneously close off corase grind motor 20, cooling water valve 24 and charge pump 10；When bistrique group 26 moves to above refiner discs 17, the PLC 22 fine grinding pressure parameter according to default, rotate by controlling grinding head lifting electricity 6, realize bistrique group 26 to decline, treat that bistrique group 26 drops to contact with refiner discs 17, now force cell 11 monitors pressure signal, and pressure signal feeds back to PLC 22, and PLC 22 controls grinding head lifting motor 6 by the pressure signal monitored and bistrique is positioned；In controlling bistrique group lifting process, the PLC 22 fine grinding rotary speed parameter according to default, control the rotation of fine grinding motor 21, open cooling water valve 24 simultaneously and cool down, open bistrique electric rotating machine 8 and drive sample blessing dish 16 to rotate；The now PLC 22 feed parameters according to default, control charge pump 10 and lapping process is carried out the interpolation of adjuvant, after this lapping process reaches the time parameter of default, PLC 22 rotates by controlling grinding head lifting motor 6, realize bistrique group 26 to rise, and rotate by controlling left and right driving motor, bistrique group is moved to above polishing disk；And simultaneously close off fine grinding motor 21, cooling water valve 24 and charge pump 10；When bistrique group moves to above polishing disk 2, the PLC 22 polish pressure parameter according to default, rotate by controlling grinding head lifting motor 6, realize bistrique group 26 to decline, treat that bistrique group 26 drops to contact with polishing disk 2, now force cell 11 monitors pressure signal, and pressure signal feeds back to PLC 22, and PLC 22 controls grinding head lifting motor 6 by the pressure signal monitored and bistrique is positioned；In controlling bistrique group 26 lifting process, the PLC 22 polishing rotary speed parameter according to default, control the rotation of polishing motor 23, open cooling water valve 24 simultaneously and cool down, open bistrique electric rotating machine 8 and drive sample blessing dish 16 to rotate；The now PLC 22 feed parameters according to default, controls charge pump 10 and lapping process carries out the interpolation of adjuvant；After this polishing process reaches the time parameter of default, PLC 22 rotates by controlling grinding head lifting motor 6, it is achieved bistrique group 26 rises, and rotates by controlling left and right driving motor, and bistrique group 26 moves to initial position during reset；And simultaneously close off fine grinding motor 21, cooling water valve 24 and charge pump 10.
The method have the advantages that it adopts color touch screen+PLC to be controlled, automaticity is high, whole grinding and polishing process realizes full-automatic intelligent operation, alleviate operator's working strength, it is greatly improved work efficiency, and it is by force cell Real-time Collection current pressure situation, controls sample block is executed by whole grinding and polishing process through PLC and stressed add unloading.In grinding and polishing process, (interval how long according to the parameter of program setting for grinding and polishing adjuvant automatic feeding system, how long spray), sample block is carried out automatic adjuvant interpolation, to reach optimal grinding polishing effect, it possesses 99 kinds of intelligent programming modes, can store 99 grinding and polishing schemes, greatly facilitates and meet the grinding and polishing requirement of users.
Accompanying drawing illustrates:
Fig. 1 is the structural representation of the present invention.
Detailed description of the invention:
Referring to Fig. 1, this detailed description of the invention is by the following technical solutions: it comprises main machine frame 1, polishing disk 2, upper encloser 3, transparent window 4, mobile optical axis 5, grinding head lifting motor 6, grinding material box 7, bistrique electric rotating machine 8, grinding head lifting screw mandrel 9, charge pump 10, force cell 11, left and right drive lead screw 12, left and right driving motor 13, touch screen 14, cooling tube 15, sample blessing dish 16, refiner discs 17, roughing mill 18, drain pipe 19, corase grind motor 20, fine grinding motor 21, PLC 22, polishing motor 23, cooling water valve 24, LED illumination lamp 25 and bistrique group 26；The top of main machine frame 1 is provided with upper encloser 3, the front of upper encloser 3 is provided with transparent window 4, the upper left corner of upper encloser 3 connects touch screen 14, the inner top of upper encloser 3 installs LED illumination lamp 25, the rear side of main machine frame 1 installs mobile optical axis 5, it is fixed on main machine frame 1 by left and right drive lead screw 12 above mobile optical axis 5, the left end of left and right drive lead screw 12 is provided with left and right driving motor 13, mobile optical axis 5 installs bistrique group 26, bistrique group 26 rear dress grinding head lifting screw mandrel 9, grinding head lifting screw mandrel 9 lower end is provided with grinding head lifting motor 6, bistrique group 26 grinding material box 7 installed above, charge pump 10 is connected on the left of grinding material box 7, bistrique group 26 sample blessing dish 16 mounted below, sample blessing dish 16 is provided above force cell 11, bistrique electric rotating machine 8 is installed in bistrique group 26, in main machine frame 1, right side central is provided with polishing disk 2, connection polishing motor 23 below polishing disk 2, the left side of polishing motor 23 is provided with fine grinding motor 21, what refine motor 21 is arranged above refiner discs 17, the left side of refiner discs 17 is provided with roughing mill 18, roughing mill 18 be installed below corase grind motor 20, in main machine frame 1, right side is provided with cooling water valve 24, cooling water valve 24 is connected with the cooling tube 15 being fixed in bistrique group 26, in main machine frame 1, left side is provided with drain pipe 19, main machine frame 1 is provided with PLC 22 in bottom.
The workflow of the present invention is: reset key in point touching screen 14, machine resets；On push away and open transparent window 4, point touching screen 14 intraoral illumination key, open LED illumination lamp 25；The coupon of grinding and polishing will load sample blessing dish 16 fixing；Being sent by touch screen 14 and control signal to PLC 22, PLC 22 rotates left and right drive lead screw 12 by control left and right driving motor 13 and moves, to reach bistrique group 26 is carried out left and right displacement and location；PLC 22 controls bistrique group 26 raising and lowering by controlling grinding head lifting motor 6, and by force cell 11 feedback signal to PLC 22, to reach monitoring constantly and to control the pressure that bistrique group 26 applies；When bistrique group 26 moves to above roughing mill 18, the PLC 22 corase grind pressure parameter according to default, rotate by controlling grinding head lifting motor 6, realize bistrique group to decline, treat that bistrique group 26 drops to contact with roughing mill 18, now force cell 11 monitors pressure signal, and pressure signal feeds back to PLC 22, and PLC 22 controls grinding head lifting motor 6 by the pressure signal monitored and bistrique is positioned；In controlling bistrique group 26 lifting process, the PLC 22 roughing mill 18 rotary speed parameter according to default, control the rotation of corase grind motor 20, open cooling water valve 24 simultaneously and cool down, open bistrique electric rotating machine 8 and drive sample blessing dish 16 to rotate；The now PLC 22 feed parameters according to default, control charge pump 10 and process of lapping is carried out the interpolation of adjuvant, after this rough grinding pass reaches the time parameter of default, PLC 22 rotates by controlling grinding head lifting motor 6, realize bistrique group 26 to rise, and rotate by controlling left and right driving motor, bistrique group 26 is moved to above refiner discs；And simultaneously close off corase grind motor 20, cooling water valve 24 and charge pump 10；When bistrique group 26 moves to above refiner discs 17, the PLC 22 fine grinding pressure parameter according to default, rotate by controlling grinding head lifting electricity 6, realize bistrique group 26 to decline, treat that bistrique group 26 drops to contact with refiner discs 17, now force cell 11 monitors pressure signal, and pressure signal feeds back to PLC 22, and PLC 22 controls grinding head lifting motor 6 by the pressure signal monitored and bistrique is positioned；In controlling bistrique group lifting process, the PLC 22 fine grinding rotary speed parameter according to default, control the rotation of fine grinding motor 21, open cooling water valve 24 simultaneously and cool down, open bistrique electric rotating machine 8 and drive sample blessing dish 16 to rotate；The now PLC 22 feed parameters according to default, control charge pump 10 and lapping process is carried out the interpolation of adjuvant, after this lapping process reaches the time parameter of default, PLC 22 rotates by controlling grinding head lifting motor 6, realize bistrique group 26 to rise, and rotate by controlling left and right driving motor, bistrique group is moved to above polishing disk；And simultaneously close off fine grinding motor 21, cooling water valve 24 and charge pump 10；When bistrique group moves to above polishing disk 2, the PLC 22 polish pressure parameter according to default, rotate by controlling grinding head lifting motor 6, realize bistrique group 26 to decline, treat that bistrique group 26 drops to contact with polishing disk 2, now force cell 11 monitors pressure signal, and pressure signal feeds back to PLC 22, and PLC 22 controls grinding head lifting motor 6 by the pressure signal monitored and bistrique is positioned；In controlling bistrique group 26 lifting process, the PLC 22 polishing rotary speed parameter according to default, control the rotation of polishing motor 23, open cooling water valve 24 simultaneously and cool down, open bistrique electric rotating machine 8 and drive sample blessing dish 16 to rotate；The now PLC 22 feed parameters according to default, controls charge pump 10 and lapping process carries out the interpolation of adjuvant；After this polishing process reaches the time parameter of default, PLC 22 rotates by controlling grinding head lifting motor 6, it is achieved bistrique group 26 rises, and rotates by controlling left and right driving motor, and bistrique group 26 moves to initial position during reset；And simultaneously close off fine grinding motor 21, cooling water valve 24 and charge pump 10.
This detailed description of the invention adopts color touch screen+PLC to be controlled, and automaticity is high, and whole grinding and polishing process realizes full-automatic intelligent operation, alleviates operator's working strength, is greatly improved work efficiency.
Claims (2)
1. intelligence automatic metallic phase polishing machine, it is characterized in that it comprises main machine frame (1), polishing disk (2), upper encloser (3), transparent window (4), mobile optical axis (5), grinding head lifting motor (6), grinding material box (7), bistrique electric rotating machine (8), grinding head lifting screw mandrel (9), charge pump (10), force cell (11), left and right drive lead screw (12), left and right driving motor (13), touch screen (14), cooling tube (15), sample blessing dish (16), refiner discs (17), roughing mill (18), drain pipe (19), corase grind motor (20), fine grinding motor (21), PLC (22), polishing motor (23), cooling water valve (24), LED illumination lamp (25) and bistrique group (26)；The top of main machine frame (1) is provided with upper encloser (3), the front of upper encloser (3) is provided with transparent window (4), the upper left corner of upper encloser (3) connects touch screen (14), the inner top of upper encloser (3) installs LED illumination lamp (25), the rear side of main machine frame (1) installs mobile optical axis (5), mobile optical axis (5) top is fixed on main machine frame (1) by left and right drive lead screw (12), the left end of left and right drive lead screw (12) is provided with left and right driving motor (13), mobile optical axis (5) is upper installs bistrique group (26), bistrique group (26) rear dress grinding head lifting screw mandrel (9), grinding head lifting screw mandrel (9) lower end is provided with grinding head lifting motor (6), bistrique group (26) grinding material box installed above (7), grinding material box (7) left side connects charge pump (10), bistrique group (26) sample mounted below blessing dish (16), sample blessing dish (16) is provided above force cell (11), bistrique electric rotating machine (8) is installed in bistrique group (26), main machine frame (1) interior right side central is provided with polishing disk (2), connection polishing motor (23) below polishing disk (2), the left side of polishing motor (23) is provided with fine grinding motor (21), what refine motor (21) is arranged above refiner discs (17), the left side of refiner discs (17) is provided with roughing mill (18), roughing mill (18) be installed below corase grind motor (20), in main machine frame (1), right side is provided with cooling water valve (24), cooling water valve (24) is connected with the cooling tube (15) being fixed in bistrique group (26), in main machine frame (1), left side is provided with drain pipe (19), PLC (22) is installed in main machine frame (1) bottom.
2. intelligence automatic metallic phase polishing machine according to claim 1, it is characterised in that its workflow is: point touching screen (14) interior reset key, machine resets；On push away and open transparent window (4), point touching screen (14) intraoral illumination key, open LED illumination lamp (25)；The coupon of grinding and polishing will load sample blessing dish (16) fix；Sent by touch screen (14) and control signal to PLC (22), PLC (22) rotates left and right drive lead screw (12) motion by controlling left and right driving motor (13), to reach bistrique group (26) is carried out left and right displacement and location；PLC (22) controls bistrique group (26) raising and lowering by controlling grinding head lifting motor (6), and by force cell (11) feedback signal to PLC (22), to reach monitoring constantly and to control the pressure that bistrique group (26) applies；When bistrique group (26) moves to roughing mill (18) top, the PLC (22) the corase grind pressure parameter according to default, rotate by controlling grinding head lifting motor (6), realize bistrique group (26) to decline, treat that bistrique group (26) drops to contact with roughing mill (18), now force cell (11) monitors pressure signal, and pressure signal is fed back to PLC (22), PLC (22) controls grinding head lifting motor (6) by the pressure signal monitored and bistrique is positioned；In controlling bistrique group (26) lifting process, the PLC (22) roughing mill (18) rotary speed parameter according to default, control the rotation of corase grind motor (20), open cooling water valve (24) to cool down simultaneously, open bistrique electric rotating machine (8) and drive sample blessing dish (16) to rotate；The now PLC (22) feed parameters according to default, control charge pump (10) and process of lapping is carried out the interpolation of adjuvant, after this rough grinding pass reaches the time parameter of default, PLC (22) rotates by controlling grinding head lifting motor (6), realize bistrique group (26) to rise, and rotate by controlling left and right driving motor, bistrique group (26) is moved to above refiner discs；And simultaneously close off corase grind motor (20), cooling water valve (24) and charge pump (10)；When bistrique group (26) moves to refiner discs (17) top, the PLC (22) the fine grinding pressure parameter according to default, rotate by controlling grinding head lifting motor (6), realize bistrique group (26) to decline, treat that bistrique group (26) drops to contact with refiner discs (17), now force cell (11) monitors pressure signal, and pressure signal is fed back to PLC (22), PLC (22) controls grinding head lifting motor (6) by the pressure signal monitored and bistrique is positioned；In controlling bistrique group (26) lifting process, the PLC (22) the fine grinding rotary speed parameter according to default, control the rotation of fine grinding motor (21), open cooling water valve (24) to cool down simultaneously, open bistrique electric rotating machine (8) and drive sample blessing dish (16) to rotate；The now PLC (22) feed parameters according to default, control charge pump (10) and lapping process is carried out the interpolation of adjuvant, after this lapping process reaches the time parameter of default, PLC (22) rotates by controlling grinding head lifting motor (6), realize bistrique group (26) to rise, and rotate by controlling left and right driving motor, bistrique group (26) is moved to above polishing disk；And simultaneously close off fine grinding motor (21), cooling water valve (24) and charge pump (10)；When bistrique group (26) moves to polishing disk (2) top, the PLC (22) the polish pressure parameter according to default, rotate by controlling grinding head lifting motor (6), realize bistrique group (26) to decline, treat that bistrique group (26) drops to contact with polishing disk (2), now force cell (11) monitors pressure signal, and pressure signal is fed back to PLC (22), PLC (22) controls grinding head lifting motor (6) by the pressure signal monitored and bistrique is positioned；In controlling bistrique group (26) lifting process, the PLC (22) the polishing rotary speed parameter according to default, control the rotation of polishing motor (23), open cooling water valve (24) to cool down simultaneously, open bistrique electric rotating machine (8) and drive sample blessing dish (16) to rotate；The now PLC (22) feed parameters according to default, controls charge pump (10) and lapping process carries out the interpolation of adjuvant；After this polishing process reaches the time parameter of default, PLC (22) rotates by controlling grinding head lifting motor (6), realize bistrique group (26) to rise, and rotate by controlling left and right driving motor, bistrique group (26) is moved to initial position during reset；And simultaneously close off fine grinding motor (21), cooling water valve (24) and charge pump (10).
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| CN201410278977.XA CN104044059B (en) | 2014-06-22 | 2014-06-22 | Intelligence automatic metallic phase polishing machine |
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| CN201410278977.XA CN104044059B (en) | 2014-06-22 | 2014-06-22 | Intelligence automatic metallic phase polishing machine |
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| CN104044059B true CN104044059B (en) | 2016-06-29 |
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| CN111069995B (en) * | 2019-12-20 | 2020-12-15 | 浙江农林大学暨阳学院 | Metallographic grinding and polishing machine |
| CN113295491A (en) * | 2021-05-24 | 2021-08-24 | 河海大学 | Metallographic preparation device for material science and engineering |
| CN114147576B (en) * | 2021-12-07 | 2023-05-02 | 矿冶科技集团有限公司 | Ore polished section grinding and polishing method |
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| CN104044059A (en) | 2014-09-17 |
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