CN104728642B - Manufacturing technology for liquid LED lamp - Google Patents
Manufacturing technology for liquid LED lamp Download PDFInfo
- Publication number
- CN104728642B CN104728642B CN201510146717.1A CN201510146717A CN104728642B CN 104728642 B CN104728642 B CN 104728642B CN 201510146717 A CN201510146717 A CN 201510146717A CN 104728642 B CN104728642 B CN 104728642B
- Authority
- CN
- China
- Prior art keywords
- housing
- light emitting
- emitting host
- liquid
- shell
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S2/00—Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V19/00—Fastening of light sources or lamp holders
- F21V19/001—Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
- F21V19/003—Fastening of light source holders, e.g. of circuit boards or substrates holding light sources
- F21V19/005—Fastening of light source holders, e.g. of circuit boards or substrates holding light sources by permanent fixing means, e.g. gluing, riveting or embedding in a potting compound
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V31/00—Gas-tight or water-tight arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2101/00—Point-like light sources
Abstract
The invention discloses a manufacturing technology for a liquid LED lamp. The manufacturing technology includes the following steps that first, a shell of the LED lamp is filled with radiating liquid, and a cavity is reserved in the shell; second, a light-emitting body of the LED lamp is arranged in the shell, and a gap is reserved between the light-emitting body and the shell; third, the light-emitting body is placed in a confined space after being arranged in the shell, the confined space is vacuumized, the reserved cavity of the shell is made to be in a vacuum state, then the light-emitting body is further inserted in the shell, and the light-emitting body is in interference fit with the shell, so that the joint of the light-emitting body and the shell is in a sealed mode; fourth, after the light-emitting body is inserted in the shell, the connecting position of the light-emitting body and the shell is subjected to welded sealing, and accordingly the liquid LED lamp can be manufactured. The cooling effect of the manufactured liquid LED lamp is good, the power of the liquid LED lamp can reach 15 W, and the service life is long.
Description
Technical field
The present invention relates to liquid LED technology field, refer in particular to the processing technology of a kind of liquid LED.
Background technology
In prior art, for solving LED heat dissipation problem, industry seeks the material of high heat capacity for LED heat conduction, generally fills the various high heat capacity liquid such as water, conduction oil, paraffin oil in lampshade, high heat capacity liquid surrounds LED luminescence chip, so that LED luminescence chip quick heat radiating.
When making liquid LED, by the first fill high heat capacity liquid in LED housing of manual operation, burst housing for preventing heated liquid from expanding, housing reserves cavity during fill high heat capacity liquid, this cavity has air；In housing after fill high heat capacity liquid, by manual operation, light emitting host is inserted in housing, due to the existence of air pressure in housing hollow, light emitting host is difficult to insert in housing, therefore, is placed in advance in nylon wire the most in the housing, it is inserted in housing, make air overflow by the gap formed between nylon wire and housing and light emitting host so that light emitting host may be inserted in housing, after inserting light emitting host, extract nylon wire；Carry out welding after inserting light emitting host and form liquid LED.
But, described liquid its cost of labor of LED processing technology is higher, is placed in advance in nylon wire in the housing, and light emitting host is inserted in housing, then extracts nylon wire out, and technique is complex, increases cost of manufacture；Meanwhile, still having air in housing hollow, the heat that light emitting host luminescence produces makes gas expansion, and air pressure increases and temperature rise is accelerated, and affects the service life of light emitting host, and, air pressure increase makes the internal stress of housing increase, and affects the service life of housing.
Summary of the invention
It is an object of the invention to provide the processing technology of a kind of liquid LED, the liquid LED cooling effect that this technique makes is preferable so that the power of liquid LED can reach 15W, and service life is longer.
For reaching above-mentioned purpose, the solution of the present invention is:
The processing technology of a kind of liquid LED, comprises the following steps:
One, fill radiator liquid in the housing of LED, and reserve cavity in the housing；
Two, the light emitting host of LED is placed in housing, between light emitting host and housing, leaves gap；
Three, after light emitting host is placed in housing, put in confined space, and to this confined space evacuation, the reserved cavity making housing is in vacuum state, then being further inserted in housing by light emitting host, light emitting host and housing are interference fit so that light emitting host and housing junction are sealing state；
Four, light emitting host is inserted the junction welded seal after housing, completes the making of liquid LED.
Further, before light emitting host is inserted in housing, also include light emitting host aligning step, make light emitting host insert in housing and do not offset.
Further, after being inserted in housing by light emitting host, also include opening confined space and releasing the sealing step of confined space.
Further, the junction welded seal after light emitting host inserting housing is laser welding.
After using such scheme, the liquid LED made by processing technology of the present invention, owing to the cavity of fill radiator liquid housing is vacuum state, therefore, during radiator liquid expanded by heating, the housing hollow pressure of vacuum state no longer increases, so that radiator liquid temperature is unlikely to rise rapidly, the power making liquid LED can reach 15W, meanwhile, housing hollow pressure is less, less to the internal stress of housing, the service life making liquid LED is longer, and housing is preferable with the sealing effectiveness of light emitting host.
Accompanying drawing explanation
Fig. 1 is fill radiator liquid schematic diagram in inventive shell；
Fig. 2 is that light emitting host of the present invention is placed in body diagram；
Fig. 3 is evacuation of the present invention and light emitting host is inserted body diagram；
Fig. 4 is light emitting host of the present invention and housing laser welding schematic diagram；
Fig. 5 is the liquid LED schematic diagram that the present invention completes.
Label declaration
Housing 1
Liquid 11
Cavity 12
Light emitting host 2
Confined space 3.
Detailed description of the invention
Below in conjunction with drawings and the specific embodiments, the present invention is described in detail.
Refering to shown in Fig. 1 to Fig. 5, the processing technology of a kind of liquid LED that the present invention discloses, comprise the following steps:
One, fill radiator liquid 11 in the housing 1 of LED, this radiator liquid 1 usually various high heat capacity liquid such as conduction oil, paraffin oil, and reserve cavity 12 within the case 1, as shown in Figure 1.
Two, the light emitting host 2 of LED is placed in housing, between light emitting host 2 and housing 1, leaves gap, now, light emitting host 2 is not fully inserted in housing 1, to facilitate evacuation.Arranging LED chip on this light emitting host 2 usually heating column, LED light emitting host 2 can be other arbitrary structures, as shown in Figure 2.
Three, after light emitting host 2 is placed in housing 1, put in confined space 3, and to this confined space 3 evacuation so that the reserved cavity 12 of housing 1 is in vacuum state, is then further inserted in housing 1 by light emitting host 2, now, light emitting host 2 and housing 1 are interference fit so that light emitting host 2 more seals, as shown in Figure 3 with housing 1 junction.
For making light emitting host 2 will not offset when inserting in housing 1, improve and insert accuracy rate, before light emitting host 2 is inserted in housing 1, light emitting host 2 can be corrected, cylinder can be set in light emitting host 2 both sides and be corrected.
Four, light emitting host 2 is inserted the junction welded seal after housing 1, as shown in Figure 4, completes the making of liquid LED, as shown in Figure 5.Described welded seal is usually laser welding, pollution-free, and welded seal effect is preferable.
For making welding effect preferable, and it is easy to automation mechanized operation, after light emitting host 2 is inserted in housing 1, confined space 3 can be opened and release the sealing of confined space.
The liquid LED that the present invention makes, owing to the cavity 12 of fill radiator liquid housing 1 is vacuum state, during radiator liquid 11 expanded by heating, housing 1 cavity 12 pressure of vacuum state no longer increases, so that radiator liquid 11 temperature is unlikely to rise rapidly, the power making liquid LED can reach 15W, meanwhile, housing 1 cavity 12 pressure is less, less to the internal stress of housing 1, the service life making liquid LED is longer, and housing 1 is preferable with the sealing effectiveness of light emitting host 2.
The foregoing is only the preferred embodiments of the present invention, not the restriction to this case design, all equivalent variations done according to the design key of this case, each fall within the protection domain of this case.
Claims (4)
1. the processing technology of a liquid LED, it is characterised in that comprise the following steps:
One, fill radiator liquid in the housing of LED, and reserve cavity in the housing；
Two, the light emitting host of LED is placed in housing, between light emitting host and housing, leaves gap；
Three, after light emitting host is placed in housing, put in confined space, and to this confined space evacuation, the reserved cavity making housing is in vacuum state, then being further inserted in housing by light emitting host, light emitting host and housing are interference fit so that light emitting host and housing junction are sealing state；
Four, light emitting host is inserted the junction welded seal after housing, completes the making of liquid LED.
The processing technology of a kind of liquid LED the most as claimed in claim 1, it is characterised in that before being inserted in housing by light emitting host, also includes light emitting host aligning step, makes light emitting host insert in housing and does not offsets.
The processing technology of a kind of liquid LED the most as claimed in claim 1, it is characterised in that after being inserted in housing by light emitting host, also includes opening confined space and releasing the sealing step of confined space.
The processing technology of a kind of liquid LED the most as claimed in claim 1, it is characterised in that it is laser welding that light emitting host inserts the junction welded seal after housing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510146717.1A CN104728642B (en) | 2015-03-31 | 2015-03-31 | Manufacturing technology for liquid LED lamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510146717.1A CN104728642B (en) | 2015-03-31 | 2015-03-31 | Manufacturing technology for liquid LED lamp |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104728642A CN104728642A (en) | 2015-06-24 |
| CN104728642B true CN104728642B (en) | 2017-01-11 |
Family
ID=53452819
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510146717.1A Active CN104728642B (en) | 2015-03-31 | 2015-03-31 | Manufacturing technology for liquid LED lamp |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104728642B (en) |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105090785B (en) * | 2015-07-29 | 2018-02-09 | 深圳市超频三科技股份有限公司 | A kind of light fixture |
| CN105090784B (en) * | 2015-07-29 | 2018-05-04 | 深圳市超频三科技股份有限公司 | A kind of lamps and lanterns |
| CN105179965A (en) * | 2015-08-31 | 2015-12-23 | 安徽福恩光电科技有限公司 | Process for producing LED lamp |
| CN105280782B (en) * | 2015-11-05 | 2018-09-18 | 深圳市超频三科技股份有限公司 | A kind of liquid cooling lamps and lanterns, sheet illuminator and its manufacturing method |
| CN106989294A (en) * | 2016-01-21 | 2017-07-28 | 陈锡然 | A kind of long-life LED |
| CN105698016A (en) * | 2016-03-03 | 2016-06-22 | 曹军 | Liquid-state corn lamp and machining method thereof |
| CN106641794B (en) * | 2016-11-04 | 2019-07-09 | 嘉兴市正大照明有限公司 | A kind of LED light production technology |
| CN107401687A (en) * | 2017-07-31 | 2017-11-28 | 东莞合安机电有限公司 | One kind makes liquid LED method |
| CN107270154A (en) * | 2017-07-31 | 2017-10-20 | 东莞合安机电有限公司 | A kind of liquid LED |
| US11346525B2 (en) * | 2019-09-21 | 2022-05-31 | Kohler Co. | Light fixture |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101561121B (en) * | 2008-04-15 | 2014-05-28 | 液光固态照明股份有限公司 | Glass packaging LED bulb and manufacturing method thereof |
| CN101825242A (en) * | 2010-05-31 | 2010-09-08 | 温辉 | Vacuum liquid cooling LED lamp |
| JP5129413B1 (en) * | 2011-07-22 | 2013-01-30 | パナソニック株式会社 | Illumination light source and illumination device |
| US20130148355A1 (en) * | 2011-12-09 | 2013-06-13 | Switch Bulb Company, Inc. | Led bulb with liquid-cooled drive electronics |
| KR101427121B1 (en) * | 2012-02-10 | 2014-08-07 | 주식회사 지앤씨 | Lighting fixture using lighting emitting diode |
| US8998459B2 (en) * | 2013-01-23 | 2015-04-07 | Yu-Chen CHIEN | Illuminating apparatus |
| CN204062953U (en) * | 2014-07-31 | 2014-12-31 | 厦门东崊照明有限公司 | LEDbulb lamp |
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2015
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| Publication number | Publication date |
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| CN104728642A (en) | 2015-06-24 |
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