CN104723446A - Self-heat-preservation curing system in building block producing process - Google Patents
Self-heat-preservation curing system in building block producing process Download PDFInfo
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- CN104723446A CN104723446A CN201510088138.6A CN201510088138A CN104723446A CN 104723446 A CN104723446 A CN 104723446A CN 201510088138 A CN201510088138 A CN 201510088138A CN 104723446 A CN104723446 A CN 104723446A
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- heat
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- building block
- curing system
- production process
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
The invention discloses a self-heat-preservation curing system in the building block producing process. The self-heat-preservation curing system is characterized by comprising a heat-preservation canopy (1), a half-surrounded water tank (2), heat-preservation walls (3) and a ceiling clamp (4), wherein the two bottom ends of the canopy (1) are fixed to top supporting platforms (2a) of the half-surrounded water tank (2), the half-surrounded water tank (2) is fixed to the heat-preservation walls (3), and the ceiling clamp (4) covers the canopy. The self-heat-preservation curing system has excellent energy conservation and emission reduction effects and greatly shortens the curing time for building blocks. The problems that in the building block curing process, curing time is long, energy consumption is high, production time is affected by air temperature changes and season changes are solved, and the application and popularization of the self-heat-preservation curing system have good economic benefits and social benefits.
Description
Technical field
The present invention relates to the production equipment of building block, the self-heat conserving curing system particularly in a kind of building block production process.
Background technology
Maintenance process in current building block production process has two kinds, and one carries out maintenance in high temperature steam curing kiln, needs the fuel such as a large amount of burning coals, and energy consumption is comparatively large, and discharges the waste gas such as carbon dioxide in production process, has the three wastes to produce, has pollution to environment.Equipment runs for a long time in the steam curing district of humidity, and bearings a large amount of above it and other parts meeting corrosion, reduce the service life of equipment; If adopt other high-quality materials such as stainless steel, then the cost of equipment is too high, also inadvisable.
Another kind of maintenance process is the mode adopting natural curing, although have good effects of energy saving and emission reduction, but in the winter of cold, in course of hardening, if temperature is lower, be unfavorable for that concrete strength develops, concrete hardening can be slowed down, time particularly below 0 DEG C, concrete freeze-thaw damage can be caused.Therefore in hot-summer and cold-winter area, cold district and severe cold area, its production time and output are limited by very large.
Technical problem to be solved by this invention is: solve the energy consumption existed in block curing process high, curing time is long, and the production time is subject to the problems such as the impact of temperature Change and seasonal variations.
Summary of the invention
For the problems referred to above, the technical scheme that the present invention takes is:
1, the self-heat conserving curing system in a kind of building block production process, it is characterized in that, self-heat conserving curing system in this building block production process comprises insulation ceiling 1, semi-surrounding type tank 2, heat-preserving wall 3, ceiling folder 4, two bottoms of ceiling 1 are fixed on the top braces platform 2a of semi-surrounding type tank 2, semi-surrounding type tank 2 is fixed on self heat insulation wall 3, and ceiling folder 4 covers on ceiling.
2, described building block is building-block, or composite heat insulation block, or air-entrained concrete building block, or solid block.Wherein, composite heat insulation block is with high performance concrete building-block for housing, fill insulant material in its vestibule, the concrete segment integrating building enclosure and heat insulation function be composited.
3, heat-insulation layer is done on the outside of described semi-surrounding type tank 2 or the inside or inside and outside two sides.
4, described heat-preserving wall 3 is self heat insulation wall.
5, described heat-preserving wall 3 is that the body of wall of heat-insulation layer has been done on medial surface or lateral surface or inside and outside two sides.
6, the top braces platform 2a of described semi-surrounding type tank 2 is flat sheet.
7, the top braces platform 2a of described semi-surrounding type tank 2 is folded form flat sheet.
8, the top braces platform 2a of described semi-surrounding type tank 2 has support column 5, has space 6 between support column.
9, the top braces platform 2a of described semi-surrounding type tank 2 has back-up block 7, has space 6 between back-up block.
Self-heat conserving curing system in a kind of building block of the present invention production process has fabulous heat-insulating property, time temperature is 0 DEG C in the winter time, only with the cement in the building block of institute's maintenance in this self-heat conserving curing system, concrete and water carry out the heat that hydration reaction discharges, the temperature in self-heat conserving curing system just can be made to reach more than 30 DEG C, do not need coal-fired steam press maintenance, existing good effects of energy saving and emission reduction, highly shortened again the curing time of building block, the production of composite thermal self-insulation building block is no longer limited by winter temperature change and region, increase substantially the output of whole production line, also be convenient to promote on a large scale.
Technique effect of the present invention is: solve the curing time existed in block curing process long, energy consumption is high, and the production time is subject to the problems such as the impact of temperature Change and seasonal variations.
Accompanying drawing explanation
Fig. 1 is the structural representation of the self-heat conserving curing system in building block production process
Fig. 2 is one of structure of the top braces platform 2a of semi-surrounding type tank 2
Fig. 3, Fig. 4 are the structure two of the top braces platform 2a of semi-surrounding type tank 2
Fig. 5 is the structure three of the top braces platform 2a of semi-surrounding type tank 2
Fig. 6 is the structure four of the top braces platform 2a of semi-surrounding type tank 2
Fig. 7 is the embodiment of the self-heat conserving curing system in building block production process of the present invention
Detailed description of the invention
As shown in Figure 1, self-heat conserving curing system in a kind of building block production process, it is characterized in that, self-heat conserving curing system in this building block production process comprises insulation ceiling 1, semi-surrounding type tank 2, heat-preserving wall 3, ceiling folder 4, two bottoms of ceiling 1 are fixed on the top braces platform 2a of semi-surrounding type tank 2, semi-surrounding type tank 2 is fixed on self heat insulation wall 3, and ceiling folder 4 covers on ceiling.
In present embodiment
As shown in Figure 2, one of the structure of the top braces platform 2a of described semi-surrounding type tank 2 is flat sheet.
As shown in Figure 3, Figure 4, the top braces platform 2a of described semi-surrounding type tank 2 structure two be folded form flat sheet.
As shown in Figure 5, three of the structure of the top braces platform 2a of described semi-surrounding type tank 2 has support column 5 for top braces platform 2a, has space 6. between support column
As shown in Figure 6, four of the structure of the top braces platform 2a of described semi-surrounding type tank 2 has back-up block 7 for top braces platform 2a, has space 6 between back-up block.
Embodiment
As shown in Figure 7, the application of self-heat conserving curing system in the fully-automatic production process of composite heat insulation block in building block production process of the present invention is as follows:
(1) hollow block molding and first maintenance: raw material is shaping through proportioning machine 11, mixer 12, belt conveyor 13 to block machine 14 place, building-block sends into dress brick machine 15 by block conveyor, by dress brick machine 15, building-block is sent into mobile nursing frame, mobile nursing frame moves on nursing frame conveyer 16, then successively mobile nursing frame is delivered to self-heat conserving curing kilns first 18 by the first special cart 17 and carry out maintenance, again the mobile nursing frame filling the good building-block of maintenance is transported to nursing frame conveyer 16 on one end of de-hackers 19 subsequently;
(2) foaming slip casting and secondary maintenance: building-block one plate in mobile nursing frame is connect a plate and delivers in block conveyor by de-hackers 19, then building-block is transported to foam slurry and fills out core machine 20 place and carry out slip casting by block conveyor, composite heat insulation block is become after slip casting completes, connect a plate by folded brick machine 21 1 plate again and composite heat insulation block built up the number of plies that computer programming system sets, then be transported to secondary self-heat conserving curing kilns 23 by the second special cart 22 and carry out maintenance, then composite heat insulation block good for maintenance is delivered to decoding laminating machine 24 place by the second special cart 22,
(3) code heap: composite heat insulation block one plate is connect a plate and delivers in block conveyor by decoding laminating machine 24, then composite heat insulation block is delivered to stacking machine 25 place piling by block conveyor, through the packing of wrapping machine 29 to baling press 30 place, be then transported to 31 yards, stockyard heap by mechanical forklift;
(4) supporting plate returns: supporting plate is after stacking machine 25 place is separated with composite heat insulation block, panel turnover machine 26 turnover panel is delivered to by conveyer, after outwelling the dregs on plate, enter storage trigger 27, supporting plate is built up the number of plies of computer programming system setting by storage trigger 27, then by conveyer, the supporting plate folded is delivered to board separator 28, supporting plate one plate is connect a plate and sends into block machine 14 by board separator 28.
In the present embodiment, self-heat conserving curing kilns first 18 and secondary self-heat conserving curing kilns 23 all belong to self-heat conserving curing system, its architectural feature as shown in Figure 1, this self-heat conserving curing system comprises insulation ceiling 1, semi-surrounding type tank 2, heat-preserving wall 3, ceiling folder 4, two bottoms of ceiling 1 are fixed on the top braces platform 2a of semi-surrounding type tank 2, semi-surrounding type tank 2 is fixed on self heat insulation wall 3, and ceiling folder 4 covers on ceiling.
In the present embodiment, described dress brick machine is sent in mobile nursing frame for building block one plate in block conveyor is connect a plate.
Described de-hackers is used for that multi-layer building block one plate in mobile nursing frame is connect a plate and takes out, and is put in block conveyor.
Described foam slurry fills out core machine for toward slip casting in the cavity of building-block.
Described special cart is conveying equipment, such as mechanical forklift.
Described folded brick machine is used for the number of plies building block be positioned on supporting plate being built up the setting of computer program control system.
Described decoding laminating machine is transported to block conveyor for the multi-layer building block be positioned on supporting plate one plate is connect a plate.
Described storage trigger is used for number of plies supporting plate being built up the setting of computer program control system.
Described board separator is used for that multilayer supporting plate one plate is connect a plate and delivers in block machine.
Claims (9)
1. the self-heat conserving curing system in a building block production process, it is characterized in that, self-heat conserving curing system in this building block production process comprises insulation ceiling (1), semi-surrounding type tank (2), heat-preserving wall (3), ceiling folder (4), two bottoms of ceiling (1) are fixed on the top braces platform (2a) of semi-surrounding type tank (2), semi-surrounding type tank (2) is fixed on self heat insulation wall (3), and ceiling folder (4) covers on ceiling.
2. the self-heat conserving curing system in building block production process according to claim 1, is characterized in that, described building block is building-block, or composite heat insulation block, or air-entrained concrete building block, or solid block.
3. the self-heat conserving curing system in building block production process according to claim 1, is characterized in that, heat-insulation layer is done on the outside of described semi-surrounding type tank (2) or the inside or inside and outside two sides.
4. the self-heat conserving curing system in the building block production process according to claim 1,2 or 3, is characterized in that, described heat-preserving wall (3) is self heat insulation wall.
5. the self-heat conserving curing system in the building block production process according to claim 1,2 or 3, is characterized in that, described heat-preserving wall (3) is for having done the body of wall of heat-insulation layer in medial surface or lateral surface or inside and outside two sides.
6. the self-heat conserving curing system in the building block production process according to claim 1,2 or 3, is characterized in that, the top braces platform (2a) of described semi-surrounding type tank (2) is flat sheet.
7. the self-heat conserving curing system in the building block production process according to claim 1,2 or 3, is characterized in that, the top braces platform (2a) of described semi-surrounding type tank (2) is folded form flat sheet.
8. the self-heat conserving curing system in the building block production process according to claim 1,2 or 3, it is characterized in that, the top braces platform (2a) of described semi-surrounding type tank (2) has support column (5), has space (6) between support column.
9. the self-heat conserving curing system in the building block production process according to claim 1,2 or 3, it is characterized in that, the top braces platform (2a) of described semi-surrounding type tank (2) has back-up block (7), has space (6) between back-up block.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510088138.6A CN104723446A (en) | 2015-02-14 | 2015-02-14 | Self-heat-preservation curing system in building block producing process |
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| CN201510088138.6A CN104723446A (en) | 2015-02-14 | 2015-02-14 | Self-heat-preservation curing system in building block producing process |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3015031B1 (en) * | 1999-05-21 | 2000-02-28 | 哲 柴田 | Concrete product curing tank with open tank structure |
| CN202000225U (en) * | 2011-03-30 | 2011-10-05 | 中铁一局集团有限公司 | Sleeper electrical-heating steam curing system |
| CN102490246A (en) * | 2011-12-09 | 2012-06-13 | 山东万斯达建筑科技有限公司 | Concrete prefabricated part making method |
| CN202952369U (en) * | 2012-12-07 | 2013-05-29 | 浙江土工仪器制造有限公司 | Curing chamber of cement or concrete test piece |
| CN203510434U (en) * | 2013-11-07 | 2014-04-02 | 滁州丽普新型建材有限公司 | Concrete pole curing room |
| CN204487783U (en) * | 2015-02-14 | 2015-07-22 | 绿建科技集团新型建材高技术有限公司 | Self-heat conserving curing system in building block production process |
-
2015
- 2015-02-14 CN CN201510088138.6A patent/CN104723446A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3015031B1 (en) * | 1999-05-21 | 2000-02-28 | 哲 柴田 | Concrete product curing tank with open tank structure |
| CN202000225U (en) * | 2011-03-30 | 2011-10-05 | 中铁一局集团有限公司 | Sleeper electrical-heating steam curing system |
| CN102490246A (en) * | 2011-12-09 | 2012-06-13 | 山东万斯达建筑科技有限公司 | Concrete prefabricated part making method |
| CN202952369U (en) * | 2012-12-07 | 2013-05-29 | 浙江土工仪器制造有限公司 | Curing chamber of cement or concrete test piece |
| CN203510434U (en) * | 2013-11-07 | 2014-04-02 | 滁州丽普新型建材有限公司 | Concrete pole curing room |
| CN204487783U (en) * | 2015-02-14 | 2015-07-22 | 绿建科技集团新型建材高技术有限公司 | Self-heat conserving curing system in building block production process |
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Application publication date: 20150624 |
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