CN104722355B - Water mill ground rice system of processing and process - Google Patents
Water mill ground rice system of processing and process Download PDFInfo
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- CN104722355B CN104722355B CN201510127545.3A CN201510127545A CN104722355B CN 104722355 B CN104722355 B CN 104722355B CN 201510127545 A CN201510127545 A CN 201510127545A CN 104722355 B CN104722355 B CN 104722355B
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Abstract
The invention discloses a kind of water mill ground rice system of processing,Including cleaning device,Infuser device,Fiberizer,Filter,Dehydration device,Drying unit,Cooling device,Screening plant,The infuser device is arranged on the lower section of the cleaning device discharge gate,The fiberizer is arranged on the lower section of the infuser device discharge gate,The filter is arranged on the lower section of the fiberizer grout outlet,The dehydration device is arranged on the right side of the filter,The grout outlet of the filter is connected with the import of the dehydration device plate and frame filter press,The drying unit is arranged on the lower section of the dehydration device,The outlet of the dehydration device aggregate bin is connected with the charging aperture of the drying unit,The cooling device is arranged on the right side of the drying unit,The charging aperture of the cooling device is connected with the warm-air pipe of the drying unit,The screening plant is arranged on the underface of the cooling device loudspeaker discharging opening,Each device is carried out integrated design by the present invention,There is provided a ground rice automated production processing line,High degree of automation,Production efficiency is high,Save manpower,Quality of production reliability.
Description
Technical field
Technical field, more particularly to a kind of water mill ground rice system of processing and technique side are produced and processed the invention belongs to ground rice
Method.
Background technology
At present, ground rice production mostly use traditional water mill ground rice processing technology, need to through clean, immersion, defibrination, dehydration,
The operations such as dry, cooling, screening and packaging, you can be processed into ground rice, but existing water mill rice noodle processing equipment, automaticity
Difference, need to manually operate, man-handling of materials, labor intensive material resources, and inconvenient operation, drying, cooling velocity are slow, low production efficiency.
The content of the invention
The purpose of the present invention is that and overcomes the deficiencies in the prior art, there is provided a kind of ground rice automated production processing line,
High degree of automation, easy to operate, saving manpower, immersion draining are soon, Drying and cooling speed is fast, production efficiency is high, the quality of production
The water mill ground rice system of processing that reliable, energy regenerating is utilized.
To achieve these goals, the invention provides a kind of water mill ground rice system of processing, including cleaning device, immersion dress
Put, fiberizer, filter, dehydration device, drying unit, cooling device, screening plant,
The cleaning device includes tank body, and the tank body upper end is provided with funnel type charging aperture, the left surface of the charging aperture
Water inlet is provided with, the water inlet is provided with water intaking valve, and rotary shaft is provided with the middle of the tank body, and the rotary shaft is provided with spiral
Blade, is provided with hairbrush on the helical blade, the left end of the rotary shaft is sequentially connected decelerator and motor, under the tank body
End is provided with delivery port, and sieves is provided with the aperture of the delivery port, and the slot size of the sieves is less than rice pellets
Size, is additionally provided with outlet valve on the delivery port, the right-hand member center of the tank body is provided with discharge gate, and the discharge gate is provided with row
Material valve,
The infuser device includes steeping tank, and the upper end of the steeping tank is in open-type, and lower end sets in funnel type, and lower end
There are discharge gate and a discharge outlet, described discharge gate is provided with blow-off valve, described discharge outlet is provided with draining valve, and discharge outlet
Aperture is provided with sieves, if the outer circumferential walls of the steeping tank are provided with dried layer through hole, the aperture of each through hole is designed with filtering
Sieve, each through hole connects and is mutually communicated by water pipe, and the water pipe outlet and discharge outlet Communicating, the steeping tank it is upper
End is provided with water inlet pipe, and described water inlet pipe is provided with magnetic valve,
The filter includes cartridge filter, and the bottom righthand side of the cartridge filter is provided with grout outlet, and circumferential inner wall is provided with sieve
Mesh, the mesh number of the sieve mesh is 80,
The dehydration device includes plate and frame filter press, and the aggregate bin below plate and frame filter press, described to gather materials
Funnel type is struggled against into,
The drying unit includes conveying shell and air-heater, and the left side top of the conveying shell is provided with charging
Mouthful, lower right-hand side is provided with discharging opening, and circumferential inner wall is provided with infrared heater, and the upper end of outer circumferential walls is provided with Steam Recovery
Pipe, center is provided with helical axis, is provided with helical blade on the helical axis, helical axis left end external decelerator and motor successively,
Cutting knife is installed, the discharging opening is connected by discharge nozzle with warm-air pipe on the helical blade, described warm-air pipe one end with
Air-heater is connected,
The cooling device includes cooling section, air blower, cylinder and recirculating cooling water system, and the cooling section includes cooling
Section A and cooling section B, the air blower includes air blower A and blower B, and the lower end of the cooling section A is provided with charging aperture and air blast
The wind direction of machine A, the air blower A just to the duct orientation of cooling section A, a left side of the upper end of the cooling section A and the cooling section B
End Communicating, blower B is provided with cooling section A and cooling section B Communicatings, and the wind direction of the blower B is just to the pipe of cooling section B
Road direction, the right-hand member of the cooling section B is provided with horn mouth, and the center line of the bell-mouthed center line and the cylinder is same
On bar straight line, the cylinder upper end is provided with screen cloth, and lower end is provided with loudspeaker discharging opening, and outer circumferential walls are provided with circumference annular groove, the circle
The upper right side of all annular grooves is provided with water inlet, and lower right is provided with delivery port, and the water inlet passes through water inlet pipe and the circulating cooling
The water side connection of water system, the delivery port is connected by outlet pipe with the water inlet end of the recirculating cooling water system, described
Water inlet pipe is equipped with switch valve with outlet pipe,
The screening plant includes vibration bucket, support, vibrating motor and Rubber shock-absorbing pad, is provided with some in the vibration bucket
Layer sieves, every layer of sieves is provided with corresponding layering discharging opening, the layering discharging opening in the outer circumferential walls of vibration bucket
Lower plane it is concordant with the upper plane of the sieves, the vibration bucket lower left is provided with oblique type discharging opening, the vibration bucket
The upper end of lower end and support is provided with size and number identical through hole, and the vibrating motor is bolted in support, institute
The through hole for stating vibration bucket is sequentially connected the through hole of Rubber shock-absorbing pad and support by bolt assembly,
The infuser device is arranged on the lower section of the cleaning device discharge gate, and the fiberizer is arranged on the immersion dress
The lower section of discharge gate is put, the filter is arranged on the lower section of the fiberizer grout outlet, and the dehydration device is arranged on institute
The right side of filter is stated, the grout outlet of the filter is connected with the import of the dehydration device plate and frame filter press, institute
State the lower section that drying unit is arranged on the dehydration device, the outlet of the dehydration device aggregate bin and entering for the drying unit
Material mouth is connected, and the cooling device is arranged on the right side of the drying unit, the charging aperture of the cooling device and the baking
The warm-air pipe of equipment for drying is connected, and the screening plant is arranged on the underface of the cooling device loudspeaker discharging opening.
Further, the sieves that the infuser device discharge outlet and each through hole are provided with, the size of its sieve aperture is less than big
The size of rice grain, the through hole number of plies that the outer circumferential walls of the steeping tank are provided with is 1~3 layer, and every layer of number of openings is 2~4
It is individual, and every layer of each through hole is uniformly arranged along steeping tank outer circumferential walls, the blow-off valve and draining valve use magnetic valve, described
The external push switch of magnetic valve, control magnetic valve opening and closing.
Further, the infrared heater quantity of the drying unit is 2~8, and the infrared heater is along defeated
Casing circumference inner wall even distribution is sent to set, the infrared heater is using board-like far-infrared heater or manages bar-shaped infrared heating
Device, the thermal source of the infrared heater uses electric energy, the external cold water heating furnace of steam recovery pipe.
Further, the recirculating cooling water system of the cooling device includes cooling device, water pump and pipeline, the cylinder
Lower end is in funnel type, is conducive to ground rice to be smoothly discharged out cylinder, the bell-mouthed great Kou Jing≤cylinder circumferential inner wall it is straight
Footpath, the plane of the horn mouth maximum caliber is in the 4~8mm of lower section of cylinder upper surface.
Further, the sieves number of plies being provided with the vibration bucket of the screening plant is 2~7 layers, the same layer mistake
The slot size of screen is identical, and the slot size of different layers sieves is different, the sieve aperture of sieves from last layer to next layer by
Level reduces, and the quantity of the same via that the vibration bucket lower end and support upper end are provided with is 4~8, each bolt assembly
The quantity of the Rubber shock-absorbing pad of connection is 1~3, and the adjacent layering discharging opening interlocks in vibration bucket outer circumferential walls into 180 °
Set, each layering external collecting bag of discharging opening.
The process of water mill ground rice system of processing, its step is as follows：
(1) clean：Rice is flowed into tank body from the funnel type charging aperture of cleaning device, water inlet toward adding water in tank body,
Helical blade in rotary shaft is for the helical movement in the presence of motor and decelerator, and the hairbrush installed on helical blade is to rice
Cleaned, after 5~10min of cleaning, opened the outlet valve of delivery port, by the water emptying in tank body, so continued to add water, clean
Draining again, until the water of delivery port outflow is haze-free, now opens the blow-off valve of discharge gate again, and the rice being cleaned is from row
Material mouth is flow in the steeping tank of infuser device automatically；
(2) soak：The rice being cleaned opens water inlet pipe magnetic valve, water inlet while steeping tank is constantly flowed into
Manage and added water toward in steeping tank, be completely soaked for rice by final water, now close magnetic valve, after soaking 2~3 hours, the row of opening
Water valve, now the water in steeping tank can rapidly from each through hole and discharge outlet outflow, and after draining emptying, closing draining valve is opened
Blow-off valve, rice flow to the feed hopper of fiberizer from discharge gate；
(3) defibrination, filtering：Fiberizer carries out defibrination to rice, and the slurries of milled are flowed directly to filter from grout outlet,
The sieve mesh set in filter is filtered to slurries, and the slurries after filtering are flowed directly to dehydration dress from the grout outlet of filter
Put the import of plate and frame filter press；
(4) it is dehydrated：Plate and frame filter press carries out filter-press dehydration to slurries, forms muffin, and aggregate bin collects muffin, muffin again from
The outlet of aggregate bin is flowed directly to the charging aperture of drying unit；
(5) dry：Helical blade on drying unit helical axis is for the helical movement in the presence of motor and decelerator, right
Muffin carries out helical conveyer, the cutting knife installed on helical blade, and break process is carried out to muffin, pacifies on conveying casing circumference inwall
The infrared heater of dress carries out first drying treatment to muffin, while the moisture that muffin is contained within can become after infrared heating
Into steam, steam is flowed out from steam recovery pipe, realizes that Steam Recovery is utilized, and hot blast is flow to from discharging opening through the ground rice of first drying
Pipe, the hot blast of air-heater blowout completes the secondary drying treatment of ground rice, and cooling device is flowed directly to again through the ground rice of secondary drying
Charging aperture；
(6) cool down：In the presence of the ground rice of drying is through cooling section A, cooling section B, air blower A, blower B, ground rice is entered
The preliminary cooling of row, ground rice flow to cylinder from horn mouth after preliminary cooling, and screen cloth of the ground rice through being set in cylinder completes lines and separate,
Ground rice heat after separation can be distributed rapidly to cylinder inboard wall, and the logical cooling water of cylinder circumference annular groove inner recirculation flow is quick to ground rice
Finally cooled down, recirculating cooling water system uses cooling water circulation, ground rice after cooling flow to sieve from loudspeaker discharging opening
The vibration bucket of separating device；
(7) sieve：The vibration of vibrating motor indirectly passes to vibration again after Rubber shock-absorbing pad bumper and absorbing shock first
The multiple filtration sieve set in bucket, vibration bucket reduces step by step from last layer to next layer of sieve aperture, and ground rice is sieved through multiple filtration
After point, the ground rice for being sized out can flow to collecting bag from corresponding layering discharging opening, and finally from the outflow of oblique type discharging opening
Ground rice, as water mill ground rice finished product.
The present invention has the advantages that：The present invention is effectively by cleaning device, infuser device, fiberizer, filtering dress
Put, dehydration device, drying unit, cooling device, screening plant carry out integrated design, there is provided a ground rice automated production
Processing line, high degree of automation, production efficiency is high, saves manpower, quality of production reliability；Cleaning device can be cleaned greatly automatically
Rice, goes to infuser device by the rice of cleaning automatically, without artificial cleaning, man-handling of materials；Infuser device drainage speed is fast, each valve
Door uses magnetic valve, and the external push switch of magnetic valve is easy to operate, saves manpower；Filter apparatus configuration is simple, filter effect
It is good；Dehydration device is imported and exported with drying unit and communicated, it is to avoid manual rotation, improve production efficiency, and drying unit will be conveyed, crushed
With seasoning multifunctional technology integration, practical, and Steam Recovery is utilized, ring using secondary drying technology drying rate soon
Protect energy-conservation；Cooling device carries out twice cooling, and cooling velocity is fast, good cooling results, and cooling water energy is recycled, environmental protection section
Energy；Screening plant screening effect is good, low noise, low vibration, long service life.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
The accompanying drawing to be used needed for having technology description is briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with
Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is structural representation of the invention.
Fig. 2 is the structural representation of cleaning device of the present invention.
Fig. 3 is the structural representation of infuser device of the present invention.
Fig. 4 is the top view of Fig. 3.
Fig. 5 is the structural representation of fiberizer of the present invention.
Fig. 6 is the structural representation of filter of the present invention.
Fig. 7 is the structural representation of dehydration device of the present invention.
Fig. 8 is the structural representation of drying unit of the present invention.
Fig. 9 is the structural representation of cooling device of the present invention.
Figure 10 is the structural representation of screening plant of the present invention.
Above-mentioned reference：
A, cleaning device；B, infuser device；C, fiberizer；D, filter；E, dehydration device；F, drying unit；It is G, cold
But device；H, screening plant
Cleaning device：1st, motor；2nd, decelerator；3rd, water inlet；4th, water intaking valve；5th, funnel type charging aperture；6th, tank body；7th, spiral shell
Vane piece；8th, rotary shaft；9th, blow-off valve；10th, discharge gate；11st, delivery port；12nd, outlet valve
Infuser device：13rd, steeping tank；14th, water pipe；15th, discharge outlet；16th, draining valve；17th, sieves；18th, discharge gate；
19th, blow-off valve；20th, water inlet pipe；21st, magnetic valve
Fiberizer：22nd, feed hopper；23rd, grout outlet
Filter：24th, cartridge filter；25th, sieve mesh；26th, grout outlet
Dehydration device：27th, import；28th, plate and frame filter press；29th, aggregate bin
Drying unit：30th, motor；31st, decelerator；32nd, charging aperture；33rd, shell is conveyed；34th, helical blade；35th, spiral
Axle；36th, infrared heater；37th, steam recovery pipe；38th, discharging opening；39th, discharge nozzle；40th, air-heater；41st, warm-air pipe
Cooling device：42nd, charging aperture；43rd, air blower A；44th, cooling section A；45th, blower B；46th, cooling section B；47th, loudspeaker
Mouth；48th, cylinder；49th, circumference annular groove；50th, screen cloth；51st, water inlet；52nd, switch valve；53rd, water inlet pipe；54th, recirculated cooling water
System；55th, outlet pipe；56th, delivery port；57th, loudspeaker discharging opening
Screening plant：58th, vibration bucket；59th, it is layered discharging opening；60th, sieves；61st, bolt assembly；62nd, Rubber shock-absorbing pad；
63rd, support；64th, vibrating motor；65th, bolt；66th, oblique type discharging opening
Specific embodiment
Technical scheme is further illustrated below in conjunction with specific embodiment and accompanying drawing, but does not do the limit to it
It is fixed.
As shown in Fig. 1~10, a kind of water mill ground rice system of processing that the present invention is provided, including cleaning device A, infuser device
B, fiberizer C, filter D, dehydration device E, drying unit F, cooling device G, screening plant H,
The cleaning device A includes tank body 6, and the upper end of the tank body 6 is provided with funnel type charging aperture 5, a left side for the charging aperture 5
Side is provided with water inlet 3, and the water inlet 3 is provided with water intaking valve 4, and rotary shaft 8, the rotary shaft 8 are provided with the middle of the tank body 6
Helical blade 7 is provided with, hairbrush is installed on the helical blade 7, the left end of the rotary shaft 8 is sequentially connected the He of decelerator 2
Motor 1, the lower end of the tank body 6 is provided with delivery port 11, and sieves, the sieve of the sieves are provided with the aperture of the delivery port 11
Hole size is additionally provided with outlet valve 12 less than the size of rice pellets on the delivery port 11, the right-hand member center of the tank body 6 is provided with
Discharge gate 10, the discharge gate 10 is provided with blow-off valve 9,
The infuser device B includes steeping tank 13, and the upper end of the steeping tank 13 is in open-type, and lower end is in funnel type, and
Lower end is provided with discharge gate 18 and discharge outlet 15, and described discharge gate 18 is provided with blow-off valve 19, and described discharge outlet 15 is provided with
Draining valve 16, and the aperture of discharge outlet 15 is provided with sieves 17, if the outer circumferential walls of the steeping tank 13 are provided with dried layer through hole, institute
The aperture for stating each through hole is designed with sieves 17, each through hole is connected and be mutually communicated by water pipe 14, and the water pipe 14 goes out
Mouth and the Communicating of discharge outlet 15, the upper end of the steeping tank 13 are provided with water inlet pipe 20, and described water inlet pipe 20 is provided with magnetic valve
21,
The filter D includes cartridge filter 24, and the bottom righthand side of the cartridge filter 24 is provided with grout outlet 26, on circumferential inner wall
Sieve mesh 25 is provided with, the mesh number of the sieve mesh 25 is 80,
The dehydration device E includes plate and frame filter press 28, and installed in the aggregate bin 29 of the lower section of plate and frame filter press 28, institute
29 one-tenth funnel types of aggregate bin are stated,
The drying unit F includes conveying shell 33 and air-heater 40, and the left side top of the conveying shell 33 sets
There is charging aperture 32, lower right-hand side is provided with discharging opening 38, and circumferential inner wall is provided with infrared heater 36, and the upper end of outer circumferential walls sets
Have steam recovery pipe 37, center is provided with helical axis 35, helical blade 34 be installed on the helical axis 35, the left end of helical axis 35 according to
Secondary external decelerator 31 and motor 30, are provided with cutting knife on the helical blade 34, the discharging opening 38 by discharge nozzle 39 with
Warm-air pipe 41 is connected, and the one end of the warm-air pipe 41 is connected with air-heater 40,
The cooling device G includes cooling section, air blower, cylinder 48 and recirculating cooling water system 54, the cooling section bag
Cooling section A44 and cooling section B46 is included, the air blower includes air blower A43 and blower B 45, the lower end of the cooling section A44
The wind direction of charging aperture 42 and air blower A43, the air blower A43 is provided with just to the duct orientation of cooling section A44, the cooling section
The upper end of A44 and the left end Communicating of the cooling section B46, air blower is provided with cooling section A44 and cooling section B46 Communicatings
B45, just to the duct orientation of cooling section B46, the right-hand member of the cooling section B46 is provided with horn mouth to the wind direction of the blower B 45
47, on same straight line, the upper end of the cylinder 48 is provided with the center line of the center line of the horn mouth 47 and the cylinder 48
Screen cloth 50, lower end is provided with loudspeaker discharging opening 57, and outer circumferential walls are provided with circumference annular groove 49, and the upper right side of the circumference annular groove 49 is provided with
Water inlet 51, lower right is provided with delivery port 56, and the water inlet 51 passes through water inlet pipe 53 and the recirculating cooling water system 54
Water side is connected, and the delivery port 56 is connected by outlet pipe 55 with the water inlet end of the recirculating cooling water system 54, it is described enter
Water pipe 53 is equipped with switch valve 52 with outlet pipe 55,
The screening plant H includes vibration bucket 58, support 63, vibrating motor 64 and Rubber shock-absorbing pad 62, the vibration bucket
If being provided with dried layer sieves 60 in 58, every layer of sieves 60 is provided with corresponding layering discharging opening in the outer circumferential walls of vibration bucket
59, the lower plane of the layering discharging opening 59 is concordant with the upper plane of the sieves 60, and the lower left of the vibration bucket 58 is provided with
Oblique type discharging opening 66, the lower end of the vibration bucket 58 and the upper end of support 63 are provided with size and number identical through hole, described to shake
Dynamic motor 64 is connected in support 63 by bolt 65, and the through hole of the vibration bucket 58 is sequentially connected rubber by bolt assembly 61
The through hole of beam 62 and support 63,
The infuser device B is arranged on the lower section of the cleaning device A discharge gates 10, and the fiberizer C is arranged on described
The lower section of infuser device B discharge gates 18, the filter D is arranged on the lower section of the fiberizer C grout outlets 23, the dehydration
Device E is arranged on the right side of the filter D, the grout outlet 26 of the filter D and the dehydration device E plate compressions
The import 27 of machine 28 is connected, and the drying unit F is arranged on the lower section of the dehydration device E, the dehydration device E aggregate bins
29 outlet is connected with the charging aperture 32 of the drying unit F, and the cooling device G is arranged on the right side of the drying unit F
Side, the charging aperture 42 of the cooling device G is connected with the warm-air pipe 41 of the drying unit F, and the screening plant H is arranged on
The underface of the cooling device G loudspeaker discharging opening 57.
Further, the sieves 17 that the infuser device B discharge outlet 15 and each through hole are provided with, its sieve aperture it is big slight
In the size of rice pellets, the through hole number of plies that the outer circumferential walls of the steeping tank 13 are provided with is 1~3 layer, every layer of number of openings
It is 2~4, and every layer of each through hole is uniformly arranged along the outer circumferential walls of steeping tank 13, the blow-off valve 19 and draining valve 16 are adopted
With magnetic valve, the external push switch of described magnetic valve, the opening and closing of control magnetic valve.
Further, the quantity of infrared heater 36 of the drying unit F is 2~8, the infrared heater 36
It is uniformly arranged along the conveying circumferential inner wall of shell 33, the infrared heater 36 is using board-like far-infrared heater or manages bar-shaped red
Outside line heater, the thermal source of the infrared heater 36 uses electric energy, the external cold water heating furnace of the steam recovery pipe 37.
Further, the recirculating cooling water system 54 of the cooling device G includes cooling device, water pump and pipeline, described
The lower end of cylinder 48 is in funnel type, is conducive to ground rice to be smoothly discharged out cylinder 48, the great Kou Jing≤cylinder 48 of the horn mouth 47
The diameter of circumferential inner wall, the plane of the maximum caliber of the horn mouth 47 is in the 4~8mm of lower section of the upper surface of cylinder 48.
Further, the number of plies of sieves 60 being provided with the vibration bucket 58 of the screening plant H is 2~7 layers, described same
The slot size of layer sieves 60 is identical, and the slot size of different layers sieves 60 is different, and the sieve aperture of sieves 60 is from last layer
Reduce step by step to next layer, the quantity of the same via that the lower end of the vibration bucket 58 and the upper end of support 63 are provided with is 4~8, institute
The quantity for stating the Rubber shock-absorbing pad 62 of the connection of each bolt assembly 61 is 1~3, and the adjacent layering discharging opening 59 is in vibration
58 outer circumferential walls that struggle against are staggered into 180 °, each layering external collecting bag of discharging opening 59.
The air-heater 40 of drying unit F mainly includes air blower, heater, control circuit, the operation principle of air-heater 40
It is：After energization, air blower makes air from the medial and lateral of helical form heating wire to air-heater 40 in blow air to heater
Uniformly through the heat that heating wire is produced after being powered carries out heat exchange with the cold air for passing through, so as to use the wind-warm syndrome of air outlet
Raise.The leaving air temp that K-type thermocouple at air outlet will be detected in time feeds back to temperature controller, temperature of the instrument according to setting
The actual temperature of work is monitor, and will be for information about passed back to solid-state relay and then be controlled whether heater works.Meanwhile,
Ventilation blower can utilize blast regulator (frequency converter, air door) regulation to blow the air force of air, hereby it is achieved that operating temperature,
The regulation and control of air quantity.In addition, air-heater is also provided with overtemperature prote loop and way circuit is provided with to ventilation blower air inlet, motor
The sincere switch of emergency brake, further improves the protection to equipment.
The infrared drying principle of the infrared heater 36 of drying unit F：Infrared drying refers to using infrared ray spoke
Penetrate the drying means for vaporizing the moisture in dried material.Infrared ray is the electromagnetic wave that wavelength is 0.72~1000 μm, generally will
Title far infrared of the wavelength more than 5.6 μm, title near infrared ray of the wavelength below 5.6 μm.Because wet stock and moisture etc. exist
There is absorption band wide of being good at far-infrared band, and has very strong absorption to the far infrared of this some frequency of region, therefore far infrared
Line drying has the advantages of rate of drying is fast, and dry mass is good, capacity usage ratio is high.Therefore infrared heater choosing of the invention
Select board-like far infra-red heater or manage bar-shaped infrared heater.
Recirculating cooling water system 54 is cooling water to exchange heat and through cooling in cooling device G, recycled to water system
System.Cooling water flows through the equipment that need to lower the temperature, and temperature is raised, and the cooling water after intensification is back in recirculating cooling water system 54 again
Cooling device, cooling device will heat up cooling water water temperature reduction, then returned to through the water pump in recirculating cooling water system need drop
Warm equipment is reused, and recirculating cooling water system 54 is in the pipeline reality that the transport of recycling reclaimed water is all by being set in it
Existing, recirculating cooling water system 54 is used so that the consumption of cooling water is substantially reduced, energy saving, cost-effective.
Rubber shock-absorbing pad 62 is typically made of natural rubber and chloroprene rubber material in screening plant H.Rubber shock-absorbing pad 3
Principle：The characteristics of rubber is that existing elastomeric state has glutinous state high again, and the elasticity of rubber is produced by the change of its coiled molecule conformation
, rubber molecule interphase interaction can hinder the motion of strand, and stickiness feature is shown again, so that stress and strain is often located
In non-equilibrium state.The long-chain molecule structure of this curling of rubber and the weaker secondary power of intermolecular presence；So that rubber
Material shows the viscoelasticity energy of uniqueness, thus with good damping, sound insulation and shock-absorbing capacity.
The process of water mill ground rice system of processing, its step is as follows：
(1) clean：Rice is flowed into tank body 6 from the funnel type charging aperture 5 of cleaning device A, and water inlet 3 is toward in tank body 6
Add water, the helical blade 7 in rotary shaft 8 is for the helical movement in the presence of motor 1 and decelerator 2, installed on helical blade 7
Hairbrush is cleaned to rice, after 5~10min of cleaning, opens the outlet valve 12 of delivery port 11, by the water emptying in tank body 6, such as
This continues to add water, cleans draining again, until the water of the outflow of delivery port 11 is haze-free, the blow-off valve 9 of discharge gate 10 is now opened again,
The rice being cleaned is flow in the steeping tank 13 of infuser device B automatically from discharge gate 10；
(2) soak：The rice being cleaned opens the magnetic valve of water inlet pipe 20 while steeping tank 13 are constantly flowed into
21, water inlet pipe 20 adds water toward steeping tank 13 is interior, and be completely soaked for rice by final water, now closes magnetic valve 21, immersion 2~3
After hour, draining valve 16 is opened, now the water in steeping tank 13 can flow out rapidly from each through hole and discharge outlet 15, when draining emptying
Afterwards, draining valve 16 is closed, blow-off valve 19 is opened, rice flow to the feed hopper 22 of fiberizer C from discharge gate 18；
(3) defibrination, filtering：Fiberizer C carries out defibrination to rice, and the slurries of milled are flowed directly to filtering dress from grout outlet 23
D is put, the sieve mesh 25 set in filter D is filtered to slurries, the slurries after filtering are direct from the grout outlet 26 of filter D
It flow to the import 17 of dehydration device E plate and frame filter press 28；
(4) it is dehydrated：Plate and frame filter press 28 carries out filter-press dehydration to slurries, forms muffin, and aggregate bin 29 collects muffin, muffin
Again the charging aperture 32 of drying unit F is flowed directly to from the outlet of aggregate bin 29；
(5) dry：Helical blade 34 on drying unit F helical axis 35 makees spiral shell in the presence of motor 30 and decelerator 31
Rotation motion, helical conveyer is carried out to muffin, and the cutting knife installed on helical blade 34 carries out break process to muffin, conveys shell
The infrared heater 36 installed on 33 circumferential inner walls carries out first drying treatment to muffin, while the moisture warp that muffin is contained within
Steam can be become after infrared heating, steam flows out from steam recovery pipe 37, realize that Steam Recovery is utilized, through the rice of first drying
Powder flow to warm-air pipe 41 from discharging opening 38, and the hot blast of the blowout of air-heater 40 completes the secondary drying treatment of ground rice, through secondary drying
Ground rice be flowed directly to the charging aperture of cooling device G again；
(6) cool down：In the presence of the ground rice of drying is through cooling section A44, cooling section B46, air blower A43, blower B 45,
Ground rice is tentatively cooled down, ground rice flow to cylinder 48, sieve of the ground rice through being set in cylinder 48 from horn mouth 47 after preliminary cooling
Net 50 completes lines and separates, and the ground rice heat after separation can be distributed rapidly to the inwall of cylinder 48, followed in the circumference annular groove 49 of cylinder 48
The logical cooling water of circulation is quickly finally cooled down to ground rice, and recirculating cooling water system 54 uses cooling water circulation, through cooling
Ground rice afterwards flow to the vibration bucket of screening plant H from loudspeaker discharging opening 57；
(7) sieve：The vibration of vibrating motor 64 is indirectly passed to again after the bumper and absorbing shock of Rubber shock-absorbing pad 62 first
Vibration bucket 58, the 58 multiple filtration sieves 60 for setting reduce step by step from last layer to next layer of sieve aperture in vibration bucket, and ground rice passes through
After multilayer screen 60 is sieved, the ground rice for being sized out can flow to collecting bag from corresponding layering discharging opening 59, and final from oblique
The ground rice of the outflow of type discharging opening 66, as water mill ground rice finished product.
The present invention is effectively by cleaning device A, infuser device B, fiberizer C, filter D, dehydration device E, drying dress
Putting F, cooling device G, screening plant H carries out integrated design, there is provided a ground rice automated production processing line, automates journey
Degree is high, and production efficiency is high, saves manpower, quality of production reliability；Cleaning device A can automatically clean rice, automatically by cleaning
Rice goes to infuser device, without artificial cleaning, man-handling of materials；Infuser device B drainage speeds are fast, and each valve uses electromagnetism
Valve, the external push switch of magnetic valve is easy to operate, saves manpower；Filter D simple structures, good filtration effect；Dehydration device
E is imported and exported with drying unit F and communicated, it is to avoid manual rotation, improve production efficiency, and drying unit F will be conveyed, broken and drying is more
Function technology integration, it is practical, it is fast using secondary drying technology drying rate, and Steam Recovery utilization, environmental protection and energy saving；It is cold
But device G carries out twice cooling, and cooling velocity is fast, good cooling results, and cooling water energy is recycled, environmental protection and energy saving；Screening dress
Put H screening effects good, low noise, low vibration, long service life.
General principle of the invention, principal character and advantages of the present invention has been shown and described above.The technology of the industry
Personnel it should be appreciated that the present invention is not limited to the above embodiments, simply explanation described in above-described embodiment and specification this
The principle of invention, various changes and modifications of the present invention are possible without departing from the spirit and scope of the present invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appending claims and its
Equivalent is defined.
Claims (4)
1. a kind of water mill ground rice system of processing, it is characterised in that：Including cleaning device, infuser device, fiberizer, filter,
Dehydration device, drying unit, cooling device, screening plant,
The cleaning device includes tank body, and the tank body upper end is provided with funnel type charging aperture, and the left surface of the charging aperture is provided with
Water inlet, the water inlet is provided with water intaking valve, and rotary shaft is provided with the middle of the tank body, and the rotary shaft is provided with helical-blade
Piece, is provided with hairbrush on the helical blade, the left end of the rotary shaft is sequentially connected decelerator and motor, the tank body lower end
Delivery port is provided with, sieves is provided with the aperture of the delivery port, the slot size of the sieves is big less than rice pellets
It is small, outlet valve is additionally provided with the delivery port, the right-hand member center of the tank body is provided with discharge gate, and the discharge gate is provided with discharge
Valve,
The infuser device includes steeping tank, and the upper end of the steeping tank is in open-type, and lower end is in funnel type, and lower end is provided with row
Material mouth and discharge outlet, described discharge gate are provided with blow-off valve, and described discharge outlet is provided with draining valve, and discharge outlet aperture
Sieves is provided with, if the outer circumferential walls of the steeping tank are provided with dried layer through hole, the aperture of each through hole is designed with sieves, respectively
Through hole is connected and is mutually communicated by water pipe, and the water pipe outlet and discharge outlet Communicating, the upper end of the steeping tank sets
There is water inlet pipe, described water inlet pipe is provided with magnetic valve,
The filter includes cartridge filter, and the bottom righthand side of the cartridge filter is provided with grout outlet, and circumferential inner wall is provided with sieve mesh, institute
It is 80 to state the mesh number of sieve mesh,
The dehydration device includes plate and frame filter press, and the aggregate bin below plate and frame filter press, the aggregate bin into
Funnel type,
The drying unit includes conveying shell and air-heater, and the left side top of the conveying shell is provided with charging aperture, under right side
Side is provided with discharging opening, and circumferential inner wall is provided with infrared heater, and the upper end of outer circumferential walls is provided with steam recovery pipe, and center is provided with
Helical axis, is provided with helical blade on the helical axis, helical axis left end external decelerator and motor, the helical blade successively
On cutting knife is installed, the discharging opening is connected by discharge nozzle with warm-air pipe, and described warm-air pipe one end is connected with air-heater,
The cooling device includes cooling section, air blower, cylinder and recirculating cooling water system, and the cooling section includes cooling section A
With cooling section B, the air blower include air blower A and blower B, the lower end of the cooling section A is provided with charging aperture and air blower
The wind direction of A, the air blower A just to the duct orientation of cooling section A, the left end of the upper end of the cooling section A and the cooling section B
Communicating, blower B is provided with cooling section A and cooling section B Communicatings, and the wind direction of the blower B is just to the pipeline of cooling section B
Direction, the right-hand member of the cooling section B is provided with horn mouth, and the center line of the bell-mouthed center line and the cylinder is in same
On straight line, the cylinder upper end is provided with screen cloth, and lower end is provided with loudspeaker discharging opening, and outer circumferential walls are provided with circumference annular groove, the circumference
The upper right side of annular groove is provided with water inlet, and lower right is provided with delivery port, and the water inlet passes through water inlet pipe and the recirculated cooling water
The water side connection of system, the delivery port is connected by outlet pipe with the water inlet end of the recirculating cooling water system, it is described enter
Water pipe is equipped with switch valve with outlet pipe,
The screening plant includes vibration bucket, support, vibrating motor and Rubber shock-absorbing pad, if being provided with dried layer mistake in the vibration bucket
Screen, every layer of sieves is provided with corresponding layering discharging opening in the outer circumferential walls of vibration bucket, under the layering discharging opening
Plane is concordant with the upper plane of the sieves, and the vibration bucket lower left is provided with oblique type discharging opening, the lower end of the vibration bucket
Size and number identical through hole is provided with the upper end of support, the vibrating motor is bolted in support, described to shake
The through hole of dynamic bucket is sequentially connected the through hole of Rubber shock-absorbing pad and support by bolt assembly,
The infuser device is arranged on the lower section of the cleaning device discharge gate, and the fiberizer is arranged on the infuser device row
The lower section of material mouth, the filter is arranged on the lower section of the fiberizer grout outlet, and the dehydration device is arranged on the mistake
The right side of device is filtered, the grout outlet of the filter is connected with the import of the dehydration device plate and frame filter press, the baking
Equipment for drying is arranged on the lower section of the dehydration device, the outlet of the dehydration device aggregate bin and the charging aperture of the drying unit
It is connected, the cooling device is arranged on the right side of the drying unit, the charging aperture of the cooling device and the drying dress
The warm-air pipe put is connected, and the screening plant is arranged on the underface of the cooling device loudspeaker discharging opening；
The sieves that the infuser device discharge outlet and each through hole are provided with, the size of the size less than rice pellets of its sieve aperture,
The through hole number of plies that the outer circumferential walls of the steeping tank are provided with is 1~3 layer, and every layer of number of openings is 2~4, and every layer each
Through hole is uniformly arranged along steeping tank outer circumferential walls, and the blow-off valve and draining valve use magnetic valve, and described magnetic valve is external
Push switch, controls the opening and closing of magnetic valve；
The infrared heater quantity of the drying unit is 2~8, and the infrared heater is along conveying casing circumference inwall
It is uniformly arranged, the infrared heater is using board-like far-infrared heater or manages bar-shaped infrared heater, the infrared ray
The thermal source of heater uses electric energy, the external cold water heating furnace of steam recovery pipe.
2. water mill ground rice system of processing according to claim 1, it is characterised in that the recirculated cooling water of the cooling device
System includes cooling device, water pump and pipeline, and the cylinder lower end is in funnel type, is conducive to ground rice to be smoothly discharged out cylinder, institute
The diameter of bell-mouthed great Kou Jing≤cylinder circumferential inner wall is stated, the plane of the horn mouth maximum caliber is in cylinder upper surface
4~8mm of lower section.
3. water mill ground rice system of processing according to claim 1, it is characterised in that set in the vibration bucket of the screening plant
Some sieves numbers of plies are 2~7 layers, and the slot size of same layer sieves is identical, and the slot size of different layers sieves is different,
The sieve aperture of sieves reduces step by step from last layer to next layer, the same via that the vibration bucket lower end and support upper end are provided with
Quantity is 4~8, and the quantity of the Rubber shock-absorbing pad of each bolt assembly connection is 1~3, and adjacent layering discharging opening is shaking
Dynamic bucket outer circumferential walls are staggered into 180 °, each layering external collecting bag of discharging opening.
4. the process of the water mill ground rice system of processing as described in any one of claims 1 to 3, it is characterised in that：
(1) clean：Rice is flowed into tank body from the funnel type charging aperture of cleaning device, and water inlet rotates toward adding water in tank body
Helical blade on axle is for the helical movement in the presence of motor and decelerator, and the hairbrush installed on helical blade is carried out to rice
Cleaning, after 5~10min of cleaning, opens the outlet valve of delivery port, by the water emptying in tank body, so continues to add water, cleans and arrange again
Water, until the water of delivery port outflow is haze-free, now opens the blow-off valve of discharge gate again, and the rice being cleaned is from discharge gate
Automatically it flow in the steeping tank of infuser device；
(2) soak：The rice being cleaned opens water inlet pipe magnetic valve while steeping tank is constantly flowed into, and water inlet pipe is past
Added water in steeping tank, be completely soaked for rice by final water, now close magnetic valve, after soaking 2~3 hours, open draining valve,
Now the water in steeping tank rapid can flow out from each through hole and discharge outlet, after draining emptying, close draining valve, open discharge
Valve, rice flow to the feed hopper of fiberizer from discharge gate；
(3) defibrination, filtering：Fiberizer carries out defibrination to rice, and the slurries of milled are flowed directly to filter from grout outlet, filtering
The sieve mesh set in device is filtered to slurries, and the slurries after filtering are flowed directly to dehydration device plate from the grout outlet of filter
The import of frame filter press；
(4) it is dehydrated：Plate and frame filter press carries out filter-press dehydration to slurries, forms muffin, and aggregate bin collects muffin, and muffin is again from gathering materials
The outlet of bucket is flowed directly to the charging aperture of drying unit；
(5) dry：Helical blade on drying unit helical axis is for the helical movement in the presence of motor and decelerator, to muffin
Helical conveyer is carried out, the cutting knife installed on helical blade carries out break process to muffin, is installed on conveying casing circumference inwall
Infrared heater carries out first drying treatment to muffin, while the moisture that muffin is contained within can become to steam after infrared heating
Vapour, steam is flowed out from steam recovery pipe, realizes that Steam Recovery is utilized, and warm-air pipe is flow to from discharging opening through the ground rice of first drying,
The hot blast of air-heater blowout completes the secondary drying treatment of ground rice, and entering for cooling device is flowed directly to again through the ground rice of secondary drying
Material mouth；
(6) cool down：In the presence of the ground rice of drying is through cooling section A, cooling section B, air blower A, blower B, ground rice is carried out just
Step cooling, ground rice flow to cylinder from horn mouth after preliminary cooling, and screen cloth of the ground rice through being set in cylinder completes lines and separate, separate
Ground rice heat afterwards can be distributed rapidly to cylinder inboard wall, and the logical cooling water of cylinder circumference annular groove inner recirculation flow is quickly carried out to ground rice
Final cooling, recirculating cooling water system uses cooling water circulation, and ground rice after cooling flow to screening dress from loudspeaker discharging opening
The vibration bucket put；
(7) sieve：The vibration of vibrating motor indirectly passes to vibration bucket again after Rubber shock-absorbing pad bumper and absorbing shock first, shakes
The multiple filtration sieve set in dynamic bucket reduces step by step from last layer to next layer of sieve aperture, after ground rice is through multiple filtration sieve screening,
The ground rice for being sized out can flow to collecting bag from corresponding layering discharging opening, and finally from the ground rice of oblique type discharging opening outflow,
As water mill ground rice finished product.
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| CN105053793A (en) * | 2015-07-28 | 2015-11-18 | 田林县安圆食品有限公司 | Rice soaking device |
| CN105595164A (en) * | 2015-12-24 | 2016-05-25 | 云南三友食品有限公司 | Pulping system for sour pulp rice noodles |
| CN106173831A (en) * | 2016-07-06 | 2016-12-07 | 宁安市粮油淀粉机械制造有限公司 | A kind of production method of the raw full powder of Semen Maydis, for the production system of the method and product |
| CN106824393A (en) * | 2016-11-16 | 2017-06-13 | 安徽荒草圩生态农业有限公司 | A kind of processing method of water mill rice |
| CN107138225B (en) * | 2017-06-21 | 2019-01-08 | 淄博金墨知识产权顾问有限公司 | Threshing grain integrated full automatic grinding packaging agricultural vehicle |
| CN110369039B (en) * | 2019-07-26 | 2023-08-08 | 蚌埠学院 | Water-milled rice flour processing device and method |
| CN112666998B (en) * | 2020-12-28 | 2022-02-11 | 柳州市汇方科技有限公司 | Method and device for regulating and controlling water content of rice noodles |
| CN113412910A (en) * | 2021-06-11 | 2021-09-21 | 程昊 | Low-calorie konjak vermicelli processing method and processing device thereof |
| CN113953021B (en) * | 2021-11-05 | 2023-02-28 | 程昊 | Instant rice noodle preparation system and preparation method |
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| JPH0777618B2 (en) * | 1988-06-16 | 1995-08-23 | 株式会社佐竹製作所 | Milling method and apparatus |
| CN1319469C (en) * | 2002-11-25 | 2007-06-06 | 株式会社林原生物化学研究所 | Method of producing rice flour and use thereof |
| CN201846749U (en) * | 2010-11-08 | 2011-06-01 | 张天娇 | Production device capable of comprehensively utilizing granular food grain |
| CN103416681B (en) * | 2013-08-27 | 2014-10-15 | 无锡群硕谷唐生物科技有限公司 | Method utilizing rice to produce macaroni |
| CN204034788U (en) * | 2014-09-04 | 2014-12-24 | 江西鹰南贡米有限公司 | A kind of Rice processor |
| CN204685186U (en) * | 2015-03-23 | 2015-10-07 | 长沙市雪皇粮油有限公司 | Water mill ground rice system of processing |
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