CN104695139A - Industrial sewing machine system and cut part sewing processing method by same - Google Patents
Industrial sewing machine system and cut part sewing processing method by same Download PDFInfo
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Abstract
The invention discloses an industrial sewing machine system and a cut part sewing processing method by the same and belongs to the field of industrial sewing machines. The industrial sewing machine system comprises a visual recognition device, an input and output device (5), a sewing machine body (4) and a control unit (3), wherein the visual recognition device is used for photographing to-be-sewn cut parts to obtain images thereof, the input and output device (5) is used for inputting control parameters during sewing and displaying actual sewing process parameters, the sewing machine body (4) comprises a driving motor for performing sewing operation, and the control unit (3) is used for processing the cut part images to obtain cut part edge information, combining the cut part edge information with the control parameters inputted by the input and output device, and controlling a sewing process according to sewing paths. The invention further discloses the processing method of the industrial sewing machine system. By the aid of the system and the method, high-quality, high-efficiency and high-flexibility production can be achieved, so that both production efficiency and product quality of clothing and shoe manufacturing industries are improved.
Description
Technical field
The invention belongs to industrial sewing machine field, more specifically, relate to a kind of industrial sewing machine system of view-based access control model identification and utilize this system to carry out the method for pattern sewing processing.
Background technology
Along with clothes processing, footwear industry processing technology require and the raising of stitch machine manufacture level, with the industrial sewing machine of numerical control system, as computer embroidery machine, template machine etc., apply more and more extensive.At present, these industrial sewing machines automatically control for realizing, and need the specific template of manual manufacture, by location, the clamping of template with call corresponding sewing program and realize making of required sewing thread trace.
The Sewing machines processing method of being undertaken making by template track is a lot, be the method for work disclosing a kind of industrial sewing machine in the description of the Chinese invention patent of 20141032359.6 at application number, what this method adopted is template clamping and calls corresponding sewing process jointly to complete sewing work to instruct numerical control system and sewing machine body.Be disclose a kind of identification mechanism for formwork simplifying template operation in the Chinese invention patent of 201310385755.3 at application number, this mechanism is enhanced productivity by raising template recognition rate and Position location accuracy.
In these control systems using template and method of work, (1) relates to template construct, clamping, location, and template program is called and controlled motor and carries out multiple links such as sewing work, and process is complicated, (2) its making sheet personnel needing specialty make template and the template sewing thread trace program of various shape and size according to demand, Template Location needs efficient positioning and recognizing device when installing, due to lithography process length consuming time, need repetition test and calibration, above work need be completed one by one for multiple size, comparatively loaded down with trivial details, (3) because the status requirement of part processed goods to suture is higher, and cloth and cladding belong to flexible media, easily introduce error tailoring in cut-parts process, thus a large amount of time off duty and waste product is caused to produce, high-quality cannot be realized, high efficiency production.
Summary of the invention
For above defect or the Improvement requirement of prior art, the invention provides industrial sewing machine system and utilize this system to carry out the method for pattern sewing processing, it provides can automatically producing according to cut-parts pattern in real time of a kind of view-based access control model identification to sew up path, and carry out the industrial sewing machine system of follow-up sewing process, additionally provide the method that this system carries out pattern sewing processing.The present invention solves in prior art to be needed repeatedly to make template in a large number, thus has a strong impact on the technical problem of production efficiency.
For achieving the above object, according to one aspect of the present invention, provide a kind of industrial sewing machine system, it is characterized in that, comprising:
Device for visual identification, for taking pictures to obtain its image to cut-parts to be stapled;
Input/output unit, for inputting the controling parameters of sewing process and showing actual sewing process parameter;
Sewing machine body, it comprises the drive motors for carrying out sewing work;
Control unit, described control unit is electrically connected with described device for visual identification, described input/output unit and described sewing machine body simultaneously, for the treatment of the image of cut-parts to obtain cut-parts marginal information, and obtain stitching path file in conjunction with the controling parameters of cut-parts marginal information and input/output unit input, also for controlling sewing process according to stitching path.1
Further, described device for visual identification comprises industrial camera and is positioned at the light unit below this industrial camera, and described light unit is used for the cut-parts polishing to needing to be photographed, and required industrial camera is used for taking pictures to obtain its image to cut-parts.
Further, also comprise cut-parts fixture, it is placed in the first working position or the second working position, and can exchange between the first working position and the second working position under external influence, for the cut-parts fixing cut-parts to be stapled or be sewn.
Further, described control unit comprises graphics processing unit, system control unit and electric-motor drive unit, described graphics processing unit for the treatment of the image of cut-parts to obtain cut-parts marginal information, described system control unit sews up path file for obtaining in conjunction with the controling parameters of cut-parts marginal information and input/output unit input, described electric-motor drive unit, sews up for controlling described drive motors according to stitching path file.
According to another aspect of the present invention, provide a kind of method utilizing industrial sewing machine system to carry out pattern sewing processing, it is characterized in that, comprise the steps:
S1: obtain cut-parts image to be stapled by device for visual identification shooting;
S2: process to obtain image edge information by the image of graphics processing unit to described cut-parts, generates the stitching path file of actual processing in conjunction with stitching reinforcement with image edge information;
S3: carry out sewing processing according to described stitching path file.
Further, in step S1, before described device for visual identification shooting obtains cut-parts image to be stapled, the fixture being fixed with these cut-parts is placed in below industrial camera that device for visual identification comprises, and adopt shot-light to carry out polishing to these cut-parts to be stapled, divide obvious cut-parts image to obtain clear, frontier district.
Further, in step S2, image edge information is transferred to system control unit by described graphics processing unit, and system control unit generates the stitching path file of actual processing in conjunction with stitching reinforcement.
Further, in step S3, the stitching path file that reality is processed by system control unit is transferred to electric-motor drive unit, and electric-motor drive unit converts data signal to pulse electrical signal, and worked by control bus drive motors, and then control industrial sewing machine body completes actual sewing processing.
Further, described cut-parts fixture has two working positions in the machine table of sewing machine body, one of them working position is positioned at below industrial camera takes pictures to facilitate, after the end-of-job of taking pictures on this working position, cut-parts fixture is moved to another working position, to carry out actual stitching.
In general, the above technical scheme conceived by the present invention, can obtain following beneficial effect:
1, be widely adopted on the market at present based on template automatic control system compared with, adopt the sewing machine system of view-based access control model identification can avoid some adverse effects, such as due to impact that the size inaccuracy of cut-parts or making sheet causes, or the impact that the orientation problem of cut-parts or making sheet is brought to sewing quality, and make sewing no longer need a large amount of making sheet, eliminate because making sheet is to the impact brought of production efficiency.
2, sew up path one to one according to cut-parts morphogenesis and this cut-parts pattern, the need of production of various flexible fabric can be adapted to, effectively solve footwear and take the flexible production demand faced in production process.
Generally speaking, in the present invention, system and method is without the need to spending in a large amount of labours in making sheet and programming, also can reduce the Capability Requirement to professional and technical personnel, and the production of high-quality, high efficiency, high flexibility can be realized, make clothing shoe industry production efficiency and product quality obtain two lifting, and then promote the update of the clothing shoe-making industry mode of production.
Accompanying drawing explanation
Fig. 1 is industrial sewing machine system in the embodiment of the present invention;
Fig. 2 is present system processing method flow chart.
In all of the figs, identical Reference numeral is used for representing identical element or structure, wherein:
1-industrial camera 2-cut-parts fixture 3-control unit
4-sewing machine body 5-input/output unit A-first working position
B-second working position
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.In addition, if below in described each embodiment of the present invention involved technical characteristic do not form conflict each other and just can mutually combine.
The structure, ratio, size etc. of this description institute accompanying drawings, content all only in order to coordinate description to disclose, understand for the understanding being familiar with this technology and read, and be not used to limit the enforceable qualifications of the present invention, therefore the not technical essential meaning of tool, the adjustment of the modification of any structure, the change of proportionate relationship or size, is not affecting under effect that the present invention can produce and the object that can reach, and all should still drop in scope that disclosed technology contents can contain.Simultaneously, quote in this description as " on ", D score, "left", "right", " centre " and " one " etc. term, also only for ease of understanding of describing, and be not used to limit the enforceable scope of the present invention, the change of its relativeness or adjustment, under the change technology contents ignored, when being also considered as the enforceable category of the present invention.
Industrial sewing machine system in the present invention comprises device for visual identification, control unit 3, sewing machine body 4, input/output unit 5, cut-parts fixture 2.Wherein, device for visual identification comprises industrial camera 1 and the shot-light be positioned at below this industrial camera 1.Device for visual identification is used for taking pictures to the pattern of cut-parts, obtains the image of various cut-parts to be stapled, and the information of this image is sent to control unit 3.In order to ensure the shooting quality to cut-parts, needing, shot-light is set polishing is carried out to cut-parts.Device for visual identification is connected by cable with input/output unit, can be controlled by input/output unit to device for visual identification.Device for visual identification is also connected with control unit by cable simultaneously.Control unit comprises graphics processing unit, system control unit and electric-motor drive unit.Control unit is also connected with sewing machine body 4 by control bus simultaneously, completes sewing work for controlling sewing machine body 4.
In reality, sewing machine body 4 comprises sensor group, this sensor group is in order to obtain the actuating signal of pedal and other every mechanisms, and form detection signal and output to control unit, the drive motors that sewing machine body 4 comprises directly connects the final drive shaft of sewing machine body and the XY axle of Sewing machines machine table respectively, carries out work for driving each axle.
The course of work of present system or perhaps operation principle are: device for visual identification by cable or other forms of signal transmssion line by the cut-parts image transmitting of shooting to graphics processing unit, graphics processing unit carries out edge extracting to cut-parts image and obtains the cut-parts marginal information needing to sew up, some stitching reinforcement required about sewing of the comprehensive cut-parts marginal information of system control unit, input/output unit input, generate the stitching path file of actual processing.Stitching reinforcement comprises needle gage, sewing velocity, sewing direction needed for actual stitching process, sewing starting point.On the one hand, electric-motor drive unit is according to the machine operation sewed up on path file driving industrial sewing machine body, on the other hand, other each mechanisms that system control unit can also control on industrial sewing machine body require collaborative work according to sewing, according to sewing, motor and other each mechanisms require that cooperating completes actual stitching processing work.
In the embodiment of the present invention, other each mechanisms on industrial sewing machine body also comprise the switch for cut-parts fixture 3 being carried out exchanging between working position A and working position B.Working position A and working position B is respectively the first working position and the second working position.Cut-parts fixture 3 has two working positions, the fixture of the unstitched cut-parts in working position A place is commutative carries out pattern sewing processing work to working position B place, the cut-parts fixture that working position B place has completed stitching is commutative to working position A place, and convenient operation personnel take out and the unstitched cut-parts more renewed or new cut-parts fixture.A set of industrial sewing machine system as required, can configure multiple cut-parts fixture, so that replace when producing.
In the present invention, a kind of processing method of industrial sewing machine system, comprises the steps:
S1: first adjust device for visual identification, namely adjustment is according to the height of industrial camera 1 and the direction of illumination of shot-light, can obtain clear, frontier district and divide obvious, sizeable image when guaranteeing that camera is taken pictures.The cut-parts fixture having fixed cut-parts to be stapled is placed in working position A position; this cut-parts fixture may be cut-parts template; but the present invention does not specifically limit cut-parts fixture; cut-parts to be fixed and can the device of movement as required as long as can complete in the present invention, all to belong to the present invention's scope required for protection.Be positioned at the below of industrial camera 1 after working position A just, conveniently take pictures.And adopt shot-light to carry out polishing to these cut-parts to be stapled, divide obvious cut-parts image to obtain clear, frontier district.Shot-light is also positioned at below industrial camera.Industrial camera is taken pictures to cut-parts, the shot-light of different angles can be in good time cut-parts are exposed, clear picture camera being taken pictures obtain, marginal zone are divided obviously.Take pictures after end-of-job, cut-parts fixture can be moved to working position B by material transmitting device, thinks that the stitching processing occurring in working position B is prepared.Working position A and working position B is all on the workbench of sewing machine body.
S2: cut-parts image is sent to the graphics processing unit in main control system by device for visual identification, graphics processing unit carries out edge extracting process to the cut-parts image obtained automatically, and picture signal is become data signal, obtain image edge information, and this marginal information is transferred to system control unit.The stitching reinforcement that system control unit is inputted by input/output unit before being received in formal stitching, this stitching reinforcement comprises needle gage, sewing velocity etc.System control unit generates the stitching path file of actual processing in conjunction with stitching reinforcement.
S3: the stitching path file that reality is processed by system control unit is transferred to electric-motor drive unit, electric-motor drive unit converts data signal to pulse electrical signal, and worked by control bus drive motors, and then control industrial sewing machine body completes actual stitching processing work.
As a preferred embodiment of processing method of the present invention, it is:
(1) adopt common industrial camera to shakeout and the cut-parts being fixed on the machine table of industrial sewing machine are taken pictures;
(2) edge extracting is carried out to the cut-parts image obtained, obtain the edge of cut-parts.Edge extracting is specially: carry out gaussian filtering process successively to described cut-parts image, digital picture asks gradient process and the process of non-maxima suppression method, then carries out the dual-threshold voltage process of canny algorithm, thus obtains image border.The process of application gaussian filtering, digital picture ask gradient process and non-maxima suppression process mainly in order to obtain the gray-scale map of edge candidate point.During application canny algorithm, by Selecting All Parameters value, image edge information can be made optimum.The dual threshold of canny algorithm comprises high threshold and Low threshold.In the gray-scale map of the edge candidate point obtained, gray value is marked as strong edge higher than the pixel of high threshold, and gray value is lower than the pixel gray scale of Low threshold by zero setting, and the pixel of gray value between high threshold and Low threshold is marked as weak edge.According to the optimal edge principle of canny algorithm, final marginal point comprise all be marked as strong edge pixel and be marked as weak edge and have the pixel of connected relation with strong edge, these pixels are considered to constitute cut-parts edge, namely obtain the image at cut-parts edge after extracting these points.
(3) according to ideal range, the edge obtained is judged, drop on cut-parts sewed up in ideal range to obtain edge.Ideal range refers to the annular section that the tolerance zone of standard cut-parts covers.Drop on outside this annular section if the pixel at edge has, then carry out reporting to the police with prompting changing cut-parts, if the pixel at edge all drops within this annular section, then assert that it is to sew up cut-parts.
(4) image border owing to obtaining above has the phenomenon of interruption or Multiple edge coincidence, in order to ensure the smooth generation of follow-up machining path, needs to process extracting the edge image obtained.Process mainly comprises two aspects: one is carry out Multiple edge unification process for preventing the generation in multiple stitching path, and two is carry out breakpoint to fill up process to repair owing in earlier stage processing the marginal information loss caused.Such process is to obtain single, continuous print edge.
(5) because real stitching path is not carry out along the true edge of cut-parts, but the stitching edge that inner indentation certain size is formed along true edge to cut-parts carries out sewing up, this just requires the process edge image handled well being carried out to an indentation or expansion, to obtain actual sewing edge to meet the demand of machining path.The process being obtained sewing edge by indentation is: allow and specify radius and rotate one week along cut-parts image border with the circle of cut-parts image border inscribe, the path that the center of circle is passed through is the rim path needed for actual stitching.The process of expansion be will allow specify radius and and the circumscribed circle in cut-parts image border rotate one week along cut-parts image border, the path that the center of circle is passed through is the rim path needed for actual stitching.
(6) when the edge image obtained above is not present in the space coordinates of real work platform but exists in the artificial coordinate system formulated, needing the pixel in the stitching path of structure to carry out coordinatograph, is in the space coordinates on real work platform to make the pixel coordinate value in stitching path.The coordinate of edge pixel point can be extracted, utilize the artificial coordinate system of formulation and the relation of world coordinate system, be the coordinate value of world coordinate system by coordinate transform stitching path coordinate value transform, namely by spatial value that the image coordinate value transform at edge is on real work platform.
(7) the coordinatograph figure of the pixel in the stitching path obtained is decoded, generate the stitching path data file that numerical control system can identify, just obtain pattern sewing path, can sew up.
In reality, after cut-parts fixture on working position A moves to working position B, operating personnel put into the cut-parts fixture that a piece is fixed with cut-parts to be stapled again in A position, industrial sewing machine is when completing actual stitching processing work, device for visual identification repeats aforesaid work to the cut-parts fixture newly put into, namely to take pictures process, carry out edge extracting, obtain image edge information and be also transferred to system control unit.
After completing actual sewing work, B position is completed the cut-parts fixture of processing and A position and completes the cut-parts fixture after taking pictures and exchange by material transmitting device, namely to have completed the cut-parts fixture sewing up processing work to be taken off to A position by B position, the cut-parts fixture being fixed with cut-parts to be stapled, to B position, carries out follow-up sewing work.Repeat above work and can complete industrial Continuous maching work.
In sum, the ideal that industrial sewing machine system of the present invention is obtained needed for actual sewing work by device for visual identification sews up path, and automatically control Sewing machines by system control unit and electric-motor drive unit and carry out sewing work, do not needing technical staff to make a large amount of templates and CAD program in advance.Especially, the pattern sewing for the different size of same style only needs simple adjustment to process, and improves the qualification rate of work task efficiency and product, decreases a large amount of template construct work in early stage, saves product cost.So the present invention effectively overcomes shortcoming of the prior art and has high industrial utilization.
Those skilled in the art will readily understand; the foregoing is only preferred embodiment of the present invention; not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.
Claims (9)
1. an industrial sewing machine system, is characterized in that, comprising:
Device for visual identification, for taking pictures to obtain its image to cut-parts to be stapled;
Input/output unit (5), for inputting the controling parameters of sewing process and showing actual sewing process parameter;
Sewing machine body (4), it comprises the drive motors for carrying out sewing work;
Control unit (3), described control unit is electrically connected with described device for visual identification, described input/output unit (5) and described sewing machine body (4) simultaneously, for the treatment of the image of cut-parts to obtain cut-parts marginal information, and obtain stitching path file in conjunction with the controling parameters of cut-parts marginal information and input/output unit input, also for controlling sewing process according to stitching path.
2. a kind of industrial sewing machine system as claimed in claim 1, it is characterized in that, described device for visual identification comprises industrial camera (1) and is positioned at the light unit of this industrial camera (1) below, described light unit is used for the cut-parts polishing to needing to be photographed, and required industrial camera is used for taking pictures to obtain its image to cut-parts.
3. a kind of industrial sewing machine system as claimed in claim 2, it is characterized in that, also comprise cut-parts fixture (2), it is placed in the first working position or the second working position, and can exchange between the first working position and the second working position under external influence, for the cut-parts fixing cut-parts to be stapled or be sewn.
4. a kind of industrial sewing machine system as claimed in claim 1, it is characterized in that, described control unit comprises graphics processing unit, system control unit and electric-motor drive unit, described graphics processing unit for the treatment of the image of cut-parts to obtain cut-parts marginal information, described system control unit sews up path file for obtaining in conjunction with the controling parameters of cut-parts marginal information and input/output unit input, described electric-motor drive unit, sews up for controlling described drive motors according to stitching path file.
5. utilize industrial sewing machine system to carry out a method for pattern sewing processing, it is characterized in that, comprise the steps:
S1: obtain cut-parts image to be stapled by device for visual identification shooting;
S2: process to obtain image edge information by the image of graphics processing unit to described cut-parts, generates the stitching path file of actual processing in conjunction with stitching reinforcement with image edge information;
S3: carry out sewing processing according to described stitching path file.
6. processing method as claimed in claim 5, it is characterized in that, in step S1, before described device for visual identification shooting obtains cut-parts image to be stapled, the fixture being fixed with these cut-parts is placed in below industrial camera that device for visual identification comprises, and adopt shot-light to carry out polishing to these cut-parts to be stapled, divide obvious cut-parts image to obtain clear, frontier district.
7. processing method as claimed in claim 5, it is characterized in that, in step S2, image edge information is transferred to system control unit by described graphics processing unit, and system control unit generates the stitching path file of actual processing in conjunction with stitching reinforcement.
8. processing method as claimed in claim 7, it is characterized in that, in step S3, the stitching path file that reality is processed by system control unit is transferred to electric-motor drive unit, electric-motor drive unit converts data signal to pulse electrical signal, and worked by control bus drive motors, and then control industrial sewing machine body completes actual sewing processing.
9. processing method as claimed in claim 6, it is characterized in that, described cut-parts fixture has two working positions in the machine table of sewing machine body, one of them working position is positioned at below industrial camera takes pictures to facilitate, after the end-of-job of taking pictures on this working position, cut-parts fixture is moved to another working position, to carry out actual stitching.
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