Summary of the invention
In order to overcome the defect of prior art, the object of this invention is to provide a kind of two-sided film non-woven fabrics, environment friendly and pollution-free.
Another object of the present invention is to provide a kind of preparation method of above-mentioned two-sided film non-woven fabrics.
To achieve these goals, the present invention is by the following technical solutions:
The invention provides a kind of two-sided film non-woven fabrics, comprise protective layer, nonwoven layer and adhesive linkage, described nonwoven layer is between described protective layer and described tack coat.
Described protective layer thickness is 0.02 ~ 0.10mm; The thickness of described nonwoven layer is 0.10 ~ 0.45mm; The thickness of described tack coat is 0.02 ~ 0.10mm;
Described protective layer is made up of the component comprising following weight percent:
Polypropylene or polyamide 6 86.8 ~ 94.2%,
Look mother 5 ~ 12%,
Oxidation inhibitor 0.8 ~ 1.2%.
Described polypropylene or polyamide 6 are the polypropylene of film level or the polyamide 6 of film level.
Described look female is for being exclusively used in pigment dyestuff on polypropylene or polyamide 6 or mineral dye.
Described look main bag draws together polyethylene low-molecular-weight wax, titanium dioxide or carbon black.
Described oxidation inhibitor is irgasfos 168 or antioxidant 1010.
Described nonwoven layer is spun-bonded polyester fibre non-woven fabrics, and non-woven fabrics unit grammes per square metre is 20 ~ 200g/m
2.
Described tack coat is made up of the component comprising following weight percent:
Polypropylene 98.8 ~ 99.2%,
Oxidation inhibitor 0.8 ~ 1.2%.
Described polypropylene is the polypropylene of film level.
Described oxidation inhibitor is irgasfos 168 or antioxidant 1010.
Present invention also offers a kind of preparation method of above-mentioned two-sided film non-woven fabrics, comprise the following steps:
Non-woven fabrics is placed on let off roll, by guide roller before first, guide roller before second, before 3rd, non-woven fabrics is introduced on the first die head of the first forcing machine by guide roller, the protective layer film coating film extruded is to nonwoven surface, and carry out compound by the pressurization after composite roll and first in composite roll and first in composite roll and first before first between composite roll, non-woven fabrics after compound is cooled to 30 ~ 50 DEG C, composite roll drives the non-woven fabrics of one side film to continue to move forward simultaneously, and pass through guide roller in first, guide roller in second, guide roller in 3rd, in 4th, guide roller enters on the second die head of the second forcing machine, the tack coat film coating film extruded is to non-woven fabrics another side, and carry out compound by the pressurization after composite roll and second in composite roll and second in composite roll and second before second between composite roll, two-sided film non-woven fabrics after compound is cooled to 30 ~ 50 DEG C, and by the first rear guide roller, guide roller after second, guide roller after 3rd, carry out trimming and rolling obtains two-sided film non-woven fabrics.
The preparation method of described protective layer film coating comprises the following steps: by weight percent be 86.8 ~ 94.2% polypropylene or polyamide 6, weight percent be 5 ~ 12% look female and weight percent be 0.8 ~ 1.2% oxidation inhibitor mix and blend within 2 ~ 5 minutes, make it mix; the material mixed enters the first forcing machine by the first charging opening of the first forcing machine; under the heating and shearing action of the first extruder screw, become the fluid of melting, be finally transported to and be shaped to film in the first die head and extrude.
The preparation method of described tack coat film coating comprises the following steps: by weight percent be 98.8 ~ 99.2% polypropylene and weight percent be 0.8 ~ 1.2% oxidation inhibitor mix and blend within 2 ~ 5 minutes, make it mix, the material mixed enters the second forcing machine by the second charging opening of the second forcing machine, under the heating and shearing action of the second extruder screw, become the fluid of melting, be finally transported to and be shaped to film in the second die head and extrude.
Described first extruder screw is 190 ~ 240 DEG C for polyacrylic Heating temperature, Heating temperature for polyamide 6 is 200 ~ 250 DEG C, first die head is 230 ~ 250 DEG C for polyacrylic Heating temperature, and the first die head is 240 ~ 260 DEG C for the Heating temperature of polyamide 6.
Described second extruder screw is 190 ~ 240 DEG C for polyacrylic Heating temperature, and the second die head is 230 ~ 250 DEG C for polyacrylic Heating temperature.
The walking speed of the whole technical process of the preparation method of described two-sided film non-woven fabrics is 3 ~ 12m/min.
Compared with prior art, the present invention has following beneficial effect and advantage:
1, the two-sided film non-woven fabrics prepared by the present invention can select the upper layer of polypropylene or polymeric amide according to the requirement of fiber glass reinforced polypropylene product surface to hardness and wear resistance, improve hardness and the wear resistance of product surface.
Colour batch and oxidation inhibitor can add in upper layer according to the requirement of fiber glass reinforced polypropylene product surface to color and weathering resistance by the two-sided film non-woven fabrics 2, prepared by the present invention, improve product surface quality and use properties.
3, the two-sided film non-woven fabrics tack coat prepared by the present invention is polypropylene, consistent with fiber glass reinforced polypropylene material matrix, can directly be bonded in fiber glass reinforced polypropylene material surface, environment friendly and pollution-free.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
Embodiment 1
A kind of two-sided film non-woven fabrics, comprises three-decker, is followed successively by protective layer 1, nonwoven layer 2, adhesive linkage 3 from top to bottom.Wherein protective layer 1 is made up of polypropylene, look mother, oxidation inhibitor, and thickness is 0.02mm; Nonwoven layer 2 is spun-bonded polyester fibre non-woven fabrics, and unit grammes per square metre is 20g/m2, and thickness is 0.10mm; Tack coat 3 is made up of polypropylene, oxidation inhibitor, and thickness is 0.02mm; Described nonwoven layer 2 is between described protective layer 1 and described tack coat 3.
The preparation technology of two-sided film non-woven fabrics is as follows:
(1) protective layer 1 film coating is prepared
Protective layer 1 film coating weight per-cent proportioning:
Film grade polypropylene 94.2%
The colour batch 5% of polyethylene low-molecular-weight wax and titanium dioxide composition
Irgasfos 168 0.8%
Within 2 minutes, it is made to mix by putting into agitator mix and blend after above weight percent configuration membrane coating material used for protective layer 1, the polypropylene miser mixed enters the first forcing machine 7 by the first charging opening 6 of the first forcing machine 7, the fluid of melting is become in the heating of the first forcing machine 7 screw rod and shearing action, extruder screw design temperature is 190-240 DEG C, finally be transported to and become film in the first die head 8 and extrude, the first die head 8 design temperature is 230-250 DEG C;
(2) tack coat 3 film coating is prepared
Tack coat 3 film coating weight per-cent proportioning:
Film grade polypropylene 98.8%
Irgasfos 168 1.2%
Within 2 minutes, it is made to mix by putting into agitator mix and blend after above weight percent configuration membrane coating material used for tack coat 3, the polypropylene miser mixed enters the second forcing machine 12 by the second charging opening 11 of the second forcing machine 12, the fluid of melting is become in the heating of the second forcing machine 12 screw rod and shearing action, extruder screw design temperature is 190-240 DEG C, finally be transported to and become film in the second die head 13 and extrude, the second die head 13 design temperature is 230-250 DEG C;
(3) two-sided film non-woven fabrics is prepared
Non-woven fabrics is placed on let off roll 4, by guide roller 51 before first, guide roller 52 before second, before 3rd, non-woven fabrics is introduced on the first die head 8 of the first forcing machine 7 by guide roller 53, the protective layer 1 film coating film extruded is to nonwoven surface, and carry out compound by the pressurization after composite roll in composite roll in composite roll before first 91 and first 92 and first 92 and first between composite roll 93, non-woven fabrics after compound is cooled to 30-50 DEG C, composite roll drives the non-woven fabrics of one side film to continue to move forward simultaneously, and pass through guide roller 101 in first, guide roller 102 in second, guide roller 103 in 3rd, in 4th, guide roller 104 enters on the second die head 13 of the second forcing machine 12, the tack coat 3 film coating film extruded is to non-woven fabrics another side, and carry out compound by the pressurization after composite roll in composite roll in composite roll before second 141 and second 142 and second 142 and second between composite roll 143, two-sided film non-woven fabrics after compound is cooled to 30-50 DEG C, and by the first rear guide roller 151, guide roller 152 after second, after 3rd, guide roller 153 enters edge cutting machine 16 and winder 17, finally obtained two-sided film non-woven fabrics, the walking speed of whole technical process controls as 3m/min.
Embodiment 2
A kind of two-sided film non-woven fabrics, comprises three-decker, is followed successively by protective layer 1, nonwoven layer 2, adhesive linkage 3 from top to bottom.Wherein protective layer 1 is made up of polypropylene, look mother, oxidation inhibitor, and thickness is 0.10mm; Nonwoven layer 2 is spun-bonded polyester fibre non-woven fabrics, and unit grammes per square metre is 200g/m2, and thickness is 0.45mm; Tack coat 3 is made up of polypropylene, oxidation inhibitor, and thickness is 0.10mm; Described nonwoven layer 2 is between described protective layer 1 and described tack coat 3.
The preparation technology of two-sided film non-woven fabrics is as follows:
(1) protective layer 1 film coating is prepared
Protective layer 1 film coating weight per-cent proportioning:
Film grade polypropylene 86.8%
The colour batch 12% of polyethylene low-molecular-weight wax and titanium dioxide composition
Antioxidant 1010 1.2%
Within 5 minutes, it is made to mix by putting into agitator mix and blend after above weight percent configuration membrane coating material used for protective layer 1, the polypropylene miser mixed enters the first forcing machine 7 by the first charging opening 6 of the first forcing machine 7, the fluid of melting is become in the heating of the first forcing machine 7 screw rod and shearing action, extruder screw design temperature is 190-240 DEG C, finally be transported to and become film in the first die head 8 and extrude, the first die head 8 design temperature is 230-250 DEG C;
(2) tack coat 3 film coating is prepared
Tack coat 3 film coating weight per-cent proportioning:
Film grade polypropylene 99.2%
Antioxidant 1010 0.8%
Within 5 minutes, it is made to mix by putting into agitator mix and blend after above weight percent configuration membrane coating material used for tack coat 3, the polypropylene miser mixed enters the second forcing machine 12 by the second charging opening 11 of the second forcing machine 12, the fluid of melting is become in the heating of the second forcing machine 12 screw rod and shearing action, extruder screw design temperature is 190-240 DEG C, finally be transported to and become film in the second die head 13 and extrude, the second die head 13 design temperature is 230-250 DEG C;
(3) two-sided film non-woven fabrics is prepared
Non-woven fabrics is placed on let off roll 4, by guide roller 51 before first, guide roller 52 before second, before 3rd, non-woven fabrics is introduced on the first die head 8 of the first forcing machine 7 by guide roller 53, the protective layer 1 film coating film extruded is to nonwoven surface, and carry out compound by the pressurization after composite roll in composite roll in composite roll before first 91 and first 92 and first 92 and first between composite roll 93, non-woven fabrics after compound is cooled to 30-50 DEG C, composite roll drives the non-woven fabrics of one side film to continue to move forward simultaneously, and pass through guide roller 101 in first, guide roller 102 in second, guide roller 103 in 3rd, in 4th, guide roller 104 enters on the second die head 13 of the second forcing machine 12, the tack coat 3 film coating film extruded is to non-woven fabrics another side, and carry out compound by the pressurization after composite roll in composite roll in composite roll before second 141 and second 142 and second 142 and second between composite roll 143, two-sided film non-woven fabrics after compound is cooled to 30-50 DEG C, and by the first rear guide roller 151, guide roller 152 after second, after 3rd, guide roller 153 enters edge cutting machine 16 and winder 17, finally obtained two-sided film non-woven fabrics, the walking speed of whole technical process controls as 12m/min.
Embodiment 3
A kind of two-sided film non-woven fabrics, comprises three-decker, is followed successively by protective layer 1, nonwoven layer 2, adhesive linkage 3 from top to bottom.Wherein protective layer 1 is made up of polyamide 6, look mother, oxidation inhibitor, and thickness is 0.07mm; Nonwoven layer 2 is spun-bonded polyester fibre non-woven fabrics, and unit grammes per square metre is 110g/m2, and thickness is 0.3mm; Tack coat 3 is made up of polypropylene, oxidation inhibitor, and thickness is 0.07mm; Described nonwoven layer 2 is between described protective layer 1 and described tack coat 3.
The preparation technology of two-sided film non-woven fabrics is as follows:
(1) protective layer 1 film coating is prepared
Protective layer 1 film coating weight per-cent proportioning:
Film level polyamide 6 90%
The colour batch 9% of polyethylene low-molecular-weight wax and carbon black composition
Irgasfos 168 1%
Within 3.5 minutes, it is made to mix by putting into agitator mix and blend after above weight percent configuration membrane coating material used for protective layer 1, the polyamide 6 mixture mixed enters the first forcing machine 7 by the first charging opening 6 of the first forcing machine 7, the fluid of melting is become in the heating of the first forcing machine 7 screw rod and shearing action, extruder screw design temperature is 200-250 DEG C, finally be transported to and become film in the first die head 8 and extrude, the first die head 8 design temperature is 240-260 DEG C;
(2) tack coat 3 film coating is prepared
Tack coat 3 film coating weight per-cent proportioning:
Film grade polypropylene 99%; Irgasfos 168 1%.
Within 3.5 minutes, it is made to mix by putting into agitator mix and blend after above weight percent configuration membrane coating material used for tack coat 3, the polypropylene miser mixed enters the second forcing machine 12 by the second charging opening 11 of the second forcing machine 12, the fluid of melting is become in the heating of the second forcing machine 12 screw rod and shearing action, extruder screw design temperature is 190-240 DEG C, finally be transported to and become film in the second die head 13 and extrude, the second die head 13 design temperature is 230-250 DEG C;
(3) two-sided film non-woven fabrics is prepared
Non-woven fabrics is placed on let off roll 4, by guide roller 51 before first, guide roller 52 before second, before 3rd, non-woven fabrics is introduced on the first die head 8 of the first forcing machine 7 by guide roller 53, the protective layer 1 film coating film extruded is to nonwoven surface, and carry out compound by the pressurization after composite roll in composite roll in composite roll before first 91 and first 92 and first 92 and first between composite roll 93, non-woven fabrics after compound is cooled to 30-50 DEG C, composite roll drives the non-woven fabrics of one side film to continue to move forward simultaneously, and pass through guide roller 101 in first, guide roller 102 in second, guide roller 103 in 3rd, in 4th, guide roller 104 enters on the second die head 13 of the second forcing machine 12, the tack coat 3 film coating film extruded is to non-woven fabrics another side, and carry out compound by the pressurization after composite roll in composite roll in composite roll before second 141 and second 142 and second 142 and second between composite roll 143, two-sided film non-woven fabrics after compound is cooled to 30-50 DEG C, and by the first rear guide roller 151, guide roller 152 after second, after 3rd, guide roller 153 enters edge cutting machine 16 and winder 17, finally obtained two-sided film non-woven fabrics, the walking speed of whole technical process controls as 8m/min.
Above-mentioned is can understand and apply the invention for ease of those skilled in the art to the description of embodiment.Person skilled in the art obviously easily can make various amendment to these embodiments, and General Principle described herein is applied in other embodiments and need not through performing creative labour.Therefore, the invention is not restricted to embodiment here, those skilled in the art, according to announcement of the present invention, do not depart from improvement that scope makes and amendment all should within protection scope of the present invention.