CN106218160A - A kind of scratch resistance, wear-resisting, ageing-resistant compound film nonwoven cloth material - Google Patents
A kind of scratch resistance, wear-resisting, ageing-resistant compound film nonwoven cloth material Download PDFInfo
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- CN106218160A CN106218160A CN201610597041.2A CN201610597041A CN106218160A CN 106218160 A CN106218160 A CN 106218160A CN 201610597041 A CN201610597041 A CN 201610597041A CN 106218160 A CN106218160 A CN 106218160A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/022—Non-woven fabric
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
- C08L23/12—Polypropene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
- C08L23/14—Copolymers of propene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0276—Polyester fibres
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
- Laminated Bodies (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention discloses a kind of scratch resistance, wear-resisting, ageing-resistant compound film nonwoven cloth material; including protective layer, weathering layer and dielectric layer; described weathering layer is made up of the component comprising following weight portion: polypropylene 100 parts; color masterbatch 3 10 parts; 0.4 1 parts of antioxidant; stabilizer 0.1 0.2 parts, UV absorbent 0.3 0.5 parts.Film non-woven fabrics protective layer prepared by the present invention is by made by PET; PET film has optical property; surfacing, bright and clean; Heat stability is good, the feature such as shrinkage factor is little, light aging resisting, owing to its case hardness is high; product surface can be protected to be difficult to scratch; use single silicon fiml can ensure that its damaged or aging after, can remove easily, not affect the aesthetics of product.Film non-woven fabrics weather-proofization layer prepared by the present invention is made up of PP modification resin, and product, by adding modified resin, can improve its weatherability, improves the surface quality of its product by adding color masterbatch.
Description
Technical field
The invention belongs to technical field of composite materials, be specifically related to a kind of scratch resistance, wear-resisting, ageing-resistant compound film nonwoven
Cloth material.
Background technology
Along with the development of composite, composite relies on its specific strength, and specific stiffness is high, and the characteristic that density is light obtains extensively
Application, one of trend of current composite development is to replace traditional thermoset epoxy composite wood with thermoplastic composite
Material.One of reason is that thermoplastic composite by simply heating, can melt and cool down molding, can carry out as metal
Welding, the development for this thermoplastic composite produces the biggest change to market from now on.But thermoplastic composite exists
In its preparation, due to the characteristic of the processing technique of its material own, in manufacturing process, it is impossible to add substantial amounts of uvioresistant and absorb
Agent, anti-wear agent etc., if adding, the mobility of thermoplastic resin can be affected, thus reduce the mechanical property of material, being therefore combined
In the use of the outdoor goods of material, application is few;Owing to resin content is few, fibre reinforced materials is many, and resin volume content is few,
The most smooth at product product surface, the phenomenon such as glass emergence on the surface.In the product having color to require, product colour dispersion inequality
Even;Owing in thermoplastic composite, major part belongs to non-polar material, surface polarity key is few, and bonding force is poor, and this product can
Post forming, it is impossible to add thermosetting gel coat, the most how to improve its surface quality, governs answering of thermoplastic composite
With.
Although at present China's non-woven fabrics industry is a lot, forming method is varied, needle punched non-woven fabrics, spun-bonded non-woven fabrics, molten
Blown non-woven fabric, heat seal non-woven fabrics are a lot of, but film non-woven fabrics still belongs to the primary stage, is the most all with non-woven fabrics as basic unit, single
Face or two-sided film resin, be basically used for packaging material, make packaging bag clothes etc., for its surface and weather-proof can not accomplish long-term
Outdoor use, external E.I.Du Pont Company releases the film nonwoven cloth material being suitable for thermoplastic composite veneer, but its price is high,
Minimum quantity of an order is big, and the delivery cycle is long, the domestic phenomenon without agency even occurs.This restricts sending out of domestic thermoplastic composite
Exhibition, and the domestic current former for film non-woven fabrics and technique are still in the development phase, cannot do for state at all
Outer homogenous quantities is the most slightly weaker than the product of its quality.
Two-sided film non-woven fabrics of Chinese patent CN 1046944039 A mono-kind and preparation method thereof disclose a kind of double
Face film non-woven fabrics is divided into protective layer, nonwoven layer and adhesive linkage 3-tier architecture, though this kind of non-woven fabrics can solve in manufacturing process
The problem that certainly product surface quality and surface tinting strength, tinting power are evenly distributed, but ageing resistance and the scratch-resistant of product can not be given
Wearability, and product surface is PP film, ultra-violet resistance extreme difference, therefore cannot meet outdoor life-time service, greatly reduce product
Practicality.And film non-woven fabrics structurally arranges adhesive linkage, virtually add the cost of film non-woven fabrics so that it is unfavorable
In promoting and selling.
Summary of the invention
It is an object of the invention to provide a kind of scratch resistance, wear-resisting, ageing-resistant compound film nonwoven cloth material.
The object of the present invention is achieved like this, including protective layer, weathering layer and dielectric layer, described weathering layer by comprise with
The component of lower weight portion is made:
Polypropylene 100
Color masterbatch 3-10
Antioxidant 0.4-1
Stabilizer 0.1-0.2
UV absorbent 0.3-0.5.
Compared with prior art, the present invention has the following advantages and beneficial effect:
1. the film non-woven fabrics protective layer that prepared by the present invention is by made by PET, and PET film has optical property, surfacing, light
Clean, Heat stability is good, the feature such as shrinkage factor is little, light aging resisting, owing to its case hardness is high, product surface can be protected to be difficult to scrape
Wound, use single silicon fiml can ensure that its damaged or aging after, can remove easily, not affect the aesthetics of product.
2. the film non-woven fabrics weather-proofization layer that prepared by the present invention is made up of PP modification resin, and product is by adding modification tree
Fat, can improve its weatherability, improves the surface quality of its product by adding color masterbatch.
3. the product nonwoven layer that prepared by the present invention is bond medium layer, makes its one side attachment polypropylene tree by film
Fat, another side is polyester non-woven fabric, and when fitting with thermoplastic composite, non-woven polyester cloth cover can be impregnated with by thermoplastic resin,
Acrylic resin face has part fusing simultaneously, is fitted by roll-in, it is not necessary to glued membrane or adhesive linkage, economizes in raw materials and to material
Material is maximally utilized.
Accompanying drawing explanation
Fig. 1 is present configuration schematic diagram;
In figure: 1-protective layer, 2-weathering layer, 3-dielectric layer.
Detailed description of the invention
The present invention is further illustrated below in conjunction with the accompanying drawings, but must not be any limitation as the present invention by any way,
Based on present invention teach that any change or improvement made, belong to protection scope of the present invention.
As it is shown in figure 1, the present invention includes three-decker, it is followed successively by protective layer, weathering layer, dielectric layer from top to bottom.
Described protective layer is the PET mould release membrance of single silicon face.
The resin of described weathering layer is modified resin.
Described dielectric layer is polyester non-woven fabric.
The resin of described weathering layer is made up of the component comprising following weight portion:
Polypropylene 100
Color masterbatch 3-10
Antioxidant 0.4-1
Stabilizer 0.1-0.2
UV absorbent 0.3-0.5.
Described polypropylene is HOPP, COPP, and its melt index is more than 40g/10min.
Described antioxidant is aromatic amine antioxidant, Hinered phenols antioxidant, one or more in auxiliary antioxidant, its
In preferably 1,010 4 [β-(3,5-di-tert-butyl-hydroxy phenyl) propanoic acid] pentaerythritol esters and DSTP thio-2 acid double 18
Ester.
One or more in zinc stearate, calcium stearate, magnesium stearate of described stabilizer.
Described UV absorbent is selected from salicylic acid esters, benzophenone class, benzotriazole, group-substituted acrylonitrile, triazines
With one or more in hindered amines, wherein preferably UV 327 (2 '-hydroxyl-3 ', 5 '-di-tert-butyl-phenyl)-5-chlorine
Benzotriazole and UV 531;Octabenzone.
The component that described color masterbatch comprises following weight portion is made:
Pigment 50-80%
Low-molecular polyethylene wax 3-8%
Zinc stearate 0.5-1%
Lubricant 0.5-1%
Bulking agent 0.5-1%
Coupling agent 0.3-0.5%
Vector resin 10-45%
Described pigment is the Rutile type titanium dioxide of Chinese white, anatase thpe white powder, lithopone, the ultramarine of blue pigment or phthalein
The mixture of ultramarine, fluorescent whitening agent and these compounds.
Described vector resin is HOPP, COPP, and its melt index is more than 20g/10min.
Described low molecular polyethylene paraffin is molecular weight 3000-6000, fusing point 100-110 DEG C.
Described coupling agent is titanate esters, silanes or its mixture.
Described lubricant is EBS N,N' ethylene bis stearmide, ethylene bis stearamide, ethylene bis stearic acid amide
And one or more mixture in derivant.
Described bulking agent is maleic anhydride inoculated polypropylene, percent grafting: 0.9~1.1MA%.
The manufacture method of described color masterbatch is by vector resin, pigment, low-molecular polyethylene wax, zinc stearate, lubricant, bulking agent
Once add mixed on low speed 5-10min in high mixer, be subsequently adding coupling agent, high speed mixing 10-20min, finally will mix
Material is sent in double screw extruder and is extruded, cooled, dries, makes master batch after pelletizing.
Embodiment 1: COPP film non-woven fabrics
(1) color masterbatch is prepared
Choose titanium dioxide 70 parts,
Low-molecular polyethylene wax 5 parts,
Zinc stearate 0.5 part,
EBS 0.5 part,
Maleic anhydride graft PP 0.5 part,
Silane coupler 0.5 part,
COPP 23 parts
Then the unclassified stores thought except coupling agent is poured in high mixer in the lump, carry out mixed on low speed 5min, be subsequently adding idol
Connection agent, mixed at high speed 10min, mixed material is sent in extruder and extrudes, after cooled drying, make master batch.
(2) precise
COPP 100
Color masterbatch 5
Antioxidant 1010 0.4
Zinc stearate 0.1
UV 327 0.3
Then put it into mixed on low speed 3min in high mixer, then take out in the loading hopper putting into single screw extrusion machine.
(3) non-woven fabrics is unreeled, after fitting after making itself and the rapid roll-in of extruder die head after adjusting its tension force, with
It is compound that the single silicon PET film of another volume carries out heat, after being combined flattens material, cuts rolling after pressing.
Embodiment 2: HOPP film non-woven fabrics
(1) color masterbatch is prepared
Choose titanium dioxide 50 parts,
Low-molecular polyethylene wax 8 parts,
Zinc stearate 1 part,
EBS 1 part,
Maleic anhydride graft PP 0.5 part,
Silane coupler 0.5 part,
COPP 40 parts
Then the unclassified stores thought except coupling agent is poured in high mixer in the lump, carry out mixed on low speed 5min, be subsequently adding idol
Connection agent, mixed at high speed 10min, mixed material is sent in extruder and extrudes, after cooled drying, make master batch.
(2) precise
COPP 100
Color masterbatch 6
Antioxidant 1010 0.6
Zinc stearate 0.2
UV 327 0.4
Then put it into mixed on low speed 3min in high mixer, then take out in the loading hopper putting into single screw extrusion machine.
(3) non-woven fabrics is unreeled, after fitting after making itself and the rapid roll-in of extruder die head after adjusting its tension force, with
It is compound that the single silicon PET film of another volume carries out heat, after being combined flattens material, cuts rolling after pressing.
Claims (10)
1. scratch resistance, wear-resisting, an ageing-resistant compound film nonwoven cloth material, including protective layer, weathering layer and dielectric layer, it is special
Levy and be that described weathering layer is made up of the component comprising following weight portion:
Polypropylene 100
Color masterbatch 3-10
Antioxidant 0.4-1
Stabilizer 0.1-0.2
UV absorbent 0.3-0.5.
Scratch resistance the most according to claim 1, wear-resisting, ageing-resistant compound film nonwoven cloth material, it is characterised in that described
Polypropylene is HOPP, COPP, and its melt index is more than 40g/10min.
Scratch resistance the most according to claim 1, wear-resisting, ageing-resistant compound film nonwoven cloth material, it is characterised in that described
Antioxidant is one or more in aromatic amine antioxidant, Hinered phenols antioxidant, auxiliary antioxidant.
Scratch resistance the most according to claim 3, wear-resisting, ageing-resistant compound film nonwoven cloth material, it is characterised in that described
UV absorbent is in salicylic acid esters, benzophenone class, benzotriazole, group-substituted acrylonitrile, triazines and hindered amines
One or more.
Scratch resistance the most according to claim 1, wear-resisting, ageing-resistant compound film nonwoven cloth material, it is characterised in that
The component that described color masterbatch comprises following weight portion is made:
Pigment 50-80%
Low-molecular polyethylene wax 3-8%
Zinc stearate 0.5-1%
Lubricant 0.5-1%
Bulking agent 0.5-1%
Coupling agent 0.3-0.5%
Vector resin 10-45%.
Scratch resistance the most according to claim 5, wear-resisting, ageing-resistant compound film nonwoven cloth material, it is characterised in that described
Pigment is the Rutile type titanium dioxide of Chinese white, anatase thpe white powder, lithopone, the ultramarine of blue pigment or phthalocyanine blue, glimmering
Optical brightener and the mixture of these compounds.
Scratch resistance the most according to claim 5, wear-resisting, ageing-resistant compound film nonwoven cloth material, it is characterised in that described
Vector resin is HOPP, COPP, and its melt index is more than 20g/10min.
Scratch resistance the most according to claim 5, wear-resisting, ageing-resistant compound film nonwoven cloth material, it is characterised in that described
Low-molecular polyethylene wax is molecular weight 3000-6000, fusing point 100-110 DEG C.
Scratch resistance the most according to claim 5, wear-resisting, ageing-resistant compound film nonwoven cloth material, it is characterised in that state idol
Connection agent is titanate esters, silanes or both mixture.
Scratch resistance the most according to claim 5, wear-resisting, ageing-resistant compound film nonwoven cloth material, it is characterised in that described
Lubricant is in EBS N,N' ethylene bis stearmide, ethylene bis stearamide, ethylene bis stearic acid amide and derivant thereof
One or more mixture.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111733523A (en) * | 2020-06-22 | 2020-10-02 | 山东泰鹏环保材料股份有限公司 | Composite non-woven fabric and application thereof |
CN111961240A (en) * | 2020-08-18 | 2020-11-20 | 上海凡道实业有限公司 | High-wear-resistance composite board and processing technology |
CN112662069A (en) * | 2020-12-31 | 2021-04-16 | 广西德福莱医疗器械有限公司 | Special dispersing color master batch for melt-blown fabric and preparation method thereof |
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CN201712910U (en) * | 2010-01-28 | 2011-01-19 | 杭州顶正包材有限公司 | Anti-tearing dessicant packaging film |
CN102108152A (en) * | 2009-12-25 | 2011-06-29 | 上海普利特复合材料股份有限公司 | Polypropylene (PP) composition with low dispersion property and excellent light ageing resistance |
US20130210304A1 (en) * | 2010-05-25 | 2013-08-15 | Borealis Ag | Breathable nonwoven composite |
CN203543243U (en) * | 2013-10-15 | 2014-04-16 | 南京后圩塑胶有限公司 | Heat-conduction and dampproof cloth |
-
2016
- 2016-07-27 CN CN201610597041.2A patent/CN106218160A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102108152A (en) * | 2009-12-25 | 2011-06-29 | 上海普利特复合材料股份有限公司 | Polypropylene (PP) composition with low dispersion property and excellent light ageing resistance |
CN201712910U (en) * | 2010-01-28 | 2011-01-19 | 杭州顶正包材有限公司 | Anti-tearing dessicant packaging film |
US20130210304A1 (en) * | 2010-05-25 | 2013-08-15 | Borealis Ag | Breathable nonwoven composite |
CN203543243U (en) * | 2013-10-15 | 2014-04-16 | 南京后圩塑胶有限公司 | Heat-conduction and dampproof cloth |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111733523A (en) * | 2020-06-22 | 2020-10-02 | 山东泰鹏环保材料股份有限公司 | Composite non-woven fabric and application thereof |
CN111961240A (en) * | 2020-08-18 | 2020-11-20 | 上海凡道实业有限公司 | High-wear-resistance composite board and processing technology |
CN112662069A (en) * | 2020-12-31 | 2021-04-16 | 广西德福莱医疗器械有限公司 | Special dispersing color master batch for melt-blown fabric and preparation method thereof |
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Address after: 266000 No. 1 Changjiang Road, Jiaozhou Economic and Technological Development Zone, Qingdao City, Shandong Province Applicant after: Jiwei new Mstar Technology Ltd Address before: 266300 No. 1 Changjiang Road, Jiaozhou Economic and Technological Development Zone, Qingdao City, Shandong Province Applicant before: Qingdao new Mstar Technology Ltd |
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Application publication date: 20161214 |