CN104670986B - Semiautomatic corrugated pipe coiling machine - Google Patents
Semiautomatic corrugated pipe coiling machine Download PDFInfo
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- CN104670986B CN104670986B CN201510073704.6A CN201510073704A CN104670986B CN 104670986 B CN104670986 B CN 104670986B CN 201510073704 A CN201510073704 A CN 201510073704A CN 104670986 B CN104670986 B CN 104670986B
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- corrugated tube
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Abstract
The invention discloses a semiautomatic corrugated pipe coiling machine. The semiautomatic corrugated pipe coiling machine comprises a machine frame, a main shaft, a coiling frame assembly, a rotating device and a sequencing mechanism, wherein the coiling frame assembly comprises a fixed plate, a front baffle plate, a coiling drum and a fixed part, one end of the fixed part is fixedly connected with the fixed plate, a mandrel is arranged in the main shaft, the coiling drum is formed by matching a plurality of barrel plates, the barrel plates are hinged to the fixed part by virtue of slide plates, an adjustable plate is arranged between two adjacent barrel plates, and each adjustable plate is connected with the mandrel in a matching manner; the rotating device comprises a fixed disc and a conjoint disc, and a friction sheet is arranged between the fixed disc and the conjoint disc; the sequencing mechanism comprises a transfer bar and a slide block assembly matched with the transfer bar in a driving manner, and the slide block assembly is provided with a guide ring. The semiautomatic corrugated pipe coiling machine is simple and reasonable in structure, good in transfer effect, capable of protecting a corrugated pipe, labor-saving in operation, convenient for unloading materials, capable of adjusting the winding circles of the corrugated pipe and relatively high in automation degree.
Description
Technical field
The present invention relates to rolling machine technical field, the semi-automatic rolling machine of more particularly to a kind of corrugated tube.
Background technology
Rolling machine is a kind of common plant equipment, is widely used in all trades and professions, and which can be by various strips
The product curling of shape, it is convenient to carry and deposit.Corrugated tube needs to carry out pipe crimping operation by rolling machine after machining.At present
The structure of existing rolling machine generally includes frame, the main shaft being rotatably arranged in frame, sprocket wheel, volume frame component and motor, volume
Frame component includes the baffle plate of fixed plate, the reel being fixedly installed in fixed plate and reel corresponding matching, wherein, sprocket wheel and solid
Fixed board is fixedly installed on main shaft, is coordinated using chain drive between sprocket wheel and motor, and during work, motor belt motor movable sprocket turns
It is dynamic, sprocket wheel drive shaft synchronous axial system while rotating, and then drive volume frame component to rotate, corrugated tube is made wound on reel
On, winding closes power supply after finishing, and pulls baffle plate, remove the good corrugated tube of disk and place from reel after main shaft stops operating
One side etc. is to be transported.However, the defect of above-mentioned rolling machine is:First, as sprocket wheel is directly fixedly connected with main shaft, when
When there is larger interaction force between reel and corrugated tube, and now reel may proceed to rotate under the driving of motor, so
One, easily cause corrugated tube and be elongated so that the pitch of waves increase of corrugated tube, cause product quality to go wrong;Second, due to
Corrugated tube is taken up on reel, can be caused the presence of interaction force between corrugated tube and reel, under the above-mentioned force, be led
Cause operator to need larger dynamics extract corrugated tube from reel out, cause operation more inconvenience, discharging difficulty is larger;
3rd, the number of turns that user cannot be according to the actual requirements to winding is adjusted, and causes there is larger limitation when using.
Additionally, in order to prevent corrugated tube from mixed and disorderly phenomenon occur in winding, rolling machine is also normally provided with sorting mechanism, leads to
Crossing sorting mechanism carries out guiding sequence to corrugated tube, however, existing sorting mechanism structure setting is complex, and automatization
Degree is relatively low, it is difficult to meet automatization's process requirements.
The content of the invention
Present invention aims to the defect and deficiency of prior art, there is provided a kind of semi-automatic rolling machine of corrugated tube,
Which is simple and reasonable, and transmission effect preferably, can be played to corrugated tube when occurring larger pulling force between reel and corrugated tube
Protective effect, rapid operation, labor intensity are less, and discharging is convenient and swift, can adjust the corrugated tube winding number of turns, automaticity
It is higher.
For achieving the above object, the present invention is employed the following technical solutions:
A kind of semi-automatic rolling machine of corrugated tube of the present invention, including frame, be rotatably arranged in the frame
The sorting mechanism of main shaft, volume frame component, tumbler and the volume frame component corresponding matching, the driving tumbler work
Motor, the volume frame component includes fixed plate, front apron and reel, and the fixed plate is fixedly mounted on the main shaft;
The reel is movably set between the fixed plate and the front apron, and the volume frame component is also included located at institute
The fixture in reel is stated, one end of the fixture is fixedly connected with the fixed plate, and revolution is provided with the front apron
Block, is provided with gyration block on the revolution block, the gyration block is articulated and connected with the other end of the fixture;The master
Intentionally axle is set in axle, and the front end of the heart axle is inserted in the reel, and the reel is by some peripherally disposed
Cylinder board coordinates and constitutes, and is articulated and connected by slide plate between the cylinder board and the fixture, the slide plate and the fixation
Extension spring is connected between plate, the adjustable plate being set in parallel with the fixed plate is provided between the two neighboring cylinder board,
The front end of the heart axle is fixed with bearing inner seat set, and the bearing inner seat puts and is provided with needle bearing, the adjustable plate with
The needle bearing is fixedly connected, and the rear end of the heart axle is provided with adjustment disk;
The tumbler includes the fixed disk being fixedly installed on the main shaft, the connection being movably set on the main shaft
Close disk, the fixed disk with it is described combine be provided between disk friction plate, the first sprocket wheel is fixedly connected with the joint disk, the
One sprocket wheel is coordinated with motor transmission, is provided with combination bearing between the joint disk and the main shaft, on the main shaft also
Rubber wheel and look nut are arranged with, the rubber wheel is supported located between the combination bearing and the look nut, described solid
The second sprocket wheel is fixedly connected with price fixing;
The sorting mechanism includes what the drive link being rotatably arranged in the frame and drive link transmission coordinated
Slide block assembly, is provided with guide ring on the slide block assembly, second sprocket wheel is connected with the drive link, the transmission
The two ends of bar are respectively arranged with the travel switch with the slide block assembly corresponding matching, when second sprocket wheel is rotated, described
Drive link described in control lower edge of the slide block assembly in the travel switch is moved back and forth.
Further, push-pull bar is movably set with the heart axle, one end of the push-pull bar is provided with connector, described
Adjustable shaft is fixed with connector, the adjustable shaft is articulated and connected with the revolution block.
Further, the connector include built-up shaft bearing, be arranged at the built-up shaft bearing and the push-pull bar it
Between needle roller thrust combination bearing, the adjustable shaft is fixedly installed in the built-up shaft bearing.
Further, the other end of the push-pull bar is connected with push-and-pull power source.
Further, the two ends of the heart axle are respectively arranged with the linear bearing with the push-pull bar corresponding matching.
Further, between the rubber wheel and the combination bearing, between the rubber wheel and the look nut
It is provided with Pressure-bearing pads.
Further, the shaft block ring of the cooperation that offsets with the fixed disk is provided with the main shaft.
Beneficial effects of the present invention are:The semi-automatic rolling machine of a kind of corrugated tube that the present invention is provided, during work, first by ripple
The head end of stricture of vagina pipe passes through guide ring and is wrapped on reel, starts motor, and motor drives joint disk to rotate by the first sprocket wheel, connection
Closing disk drives fixed disk to rotate by friction plate when rotating, and fixed disk resynchronisation drives main axis, drives during main axis
Fixed plate is rotated, and is rotated by fastener tapes movable reel by fixed plate, is realized that the pipe crimping to corrugated tube is operated, is wound corrugated tube
Between adjustable plate and front apron;When the interaction force between reel and corrugated tube is more than rubbing between joint disk and friction plate
When wiping power so that skidding occurs between joint disk and friction plate, now combining disk can be empty in the presence of combination bearing
Turn, and reel then can stop operating under the effect of the reversal interlocking relay of corrugated tube, so that effectively protective effect is served to workpiece, keep away
Exempt from the phenomenon generation that corrugated tube is elongated, and then ensure that the crudy of product;Additionally, when spool turns, the second chain
Wheel drives drive rod rotation under the driving of fixed disk simultaneously, under the mating reaction of travel switch, so that slide block assembly band
Action-oriented ring is moved back and forth, and then carries out guiding sequence to corrugated tube;After winding is finished, when the corrugated tube for needing taking-up to wind
When, front apron need to be rotated first only, make front apron be changed to horizontality by vertical state, now again by manually along the axle of reel
To extract out corrugated tube, extract out corrugated tube during, because there is frictional force between corrugated tube and cylinder board so that cylinder board with
Corrugated tube occur axial movement, due to being articulated and connected by slide plate between cylinder board and fixture, when cylinder board axially movable
When slide plate can be made to be changed into heeling condition from vertical state so that the distance between cylinder board and fixture reduce, so as to effectively contract
The little diameter of reel so that there is gap between corrugated tube and cylinder board, and then cause corrugated tube to be easier to take out from reel
Go out, operation is more laborsaving, discharging is convenient, effectively reduces the labor intensity of workman;After the completion of discharging, effect of the slide plate in extension spring
Under replied as vertical state by heeling condition again, and then drive cylinder board to return back to original position;User according to the actual requirements, passes through
Adjustment disk is rotated, adjustable plate is driven along the axially-movable of main shaft by heart axle, change the distance between front apron and adjustable plate, and then
Effectively the number of turns of corrugated tube winding can be adjusted.
In sum, present configuration advantages of simple, transmission effect preferably, when occurring larger drawing between reel and corrugated tube
Corrugated tube can be played a protective role during power, rapid operation, labor intensity are less, discharging is convenient and swift, ripple can be adjusted
Pipe winds the number of turns, and automaticity is higher.
Description of the drawings
Fig. 1 is the overall structure diagram of the present invention;
Fig. 2 is the structural representation of tumbler of the present invention;
Fig. 3 is the structural representation of sorting mechanism of the present invention.
In Fig. 1 to Fig. 3:
1st, main shaft;11st, heart axle;111st, bearing inner seat set;112nd, needle bearing;113rd, adjustment disk;114th, linear bearing;
12nd, shaft block ring;21st, fixed plate;22nd, front apron;221st, turn round block;222nd, gyration block;23rd, cylinder board;24th, fix bar;
25th, slide plate;26th, extension spring;27th, adjustable plate;31st, fixed disk;311st, the second sprocket wheel;32nd, combine disk;321st, the first sprocket wheel;33rd, rub
Pad;34th, combination bearing;35th, rubber wheel;36th, look nut;37th, Pressure-bearing pads;41st, drive link;42nd, slide block assembly;43、
Guide ring;44th, travel switch;5th, push-pull bar;511st, built-up shaft bearing;512nd, needle roller thrust combination bearing;52nd, adjustable shaft.
Specific embodiment
The present invention is further illustrated below in conjunction with the accompanying drawings.
The semi-automatic rolling machine of a kind of corrugated tube as shown in Figure 1 to Figure 3, including frame (not shown), rotatably set
The sorting mechanism of the main shaft 1, volume frame component, tumbler and the volume frame component corresponding matching that are placed in frame, driving tumbler
The motor (not shown) of work.
Volume frame component includes fixed plate 21, front apron 22 and reel, and fixed plate 21 is fixedly mounted on main shaft 1, and reel is lived
Dynamic to be arranged between fixed plate 21 and front apron 22, volume frame component also includes the fixture in reel, one end of fixture
It is fixedly connected with fixed plate 21, revolution block 221 is provided with front apron 22, on revolution block 221, gyration block 222 is provided with,
Gyration block 222 is articulated and connected with the other end of fixture.
Intentionally axle 11 are set in main shaft 1, and the front end of heart axle 11 is inserted in reel, and reel is by some peripherally disposed
Cylinder board 23 coordinate and constitute, be articulated and connected by slide plate 25 between cylinder board 23 and fixture, slide plate 25 and fixed plate 21 it
Between be connected with extension spring 26.Specifically, fixture is made up of some fix bars 24 with 23 corresponding matching of cylinder board, fix bar
24 one end is fixedly connected with fixed plate 21, and the other end and the gyration block 222 of fix bar 24 are hinged, each cylinder board 23 with it is corresponding
It is articulated and connected by the slide plate 25 that a pair are set up in parallel between fix bar 24, and fixed plate 21 and the cunning for closing on fixed plate 21
Extension spring 26 is connected between plate 25.Under original state, front apron 22 and slide plate 25 are in vertical state, now cylinder board 23 with it is solid
Radial distance between fixed pole 24 is maximum, i.e. the diameter of reel is maximum.
The adjustable plate 27 being set in parallel with fixed plate 21 is provided between two neighboring cylinder board 23, the front end of heart axle 11 is solid
Surely bearing inner seat set 111 is provided with, needle bearing 112 on bearing inner seat set 111, is provided with, adjustable plate 27 is solid with needle bearing 112
Fixed to connect, the rear end of heart axle 11 is provided with adjustment disk 113.During work, in the presence of needle bearing 112, adjustable plate 27 is in cylinder
Rotate relative to heart axle 11 under the drive of body plate 23.During use, user according to the actual requirements, by rotate adjustment disk 113, by the heart
Axle 11 drives adjustable plate 27 along the axially-movable of main shaft 1, changes the distance between front apron 22 and adjustable plate 27, and then can have
Imitate and the number of turns of corrugated tube winding is adjusted.
Referring to Fig. 2, tumbler includes the fixed disk 31 being fixedly installed on main shaft 1, the connection being movably set on main shaft 1
Disk 32 is closed, fixed disk 31 is provided with friction plate 33 with combining between disk 32, on joint disk 32, is fixedly connected with the first sprocket wheel 321,
First sprocket wheel 321 is coordinated with motor transmission, is provided with combination bearing 34, is also arranged with main shaft 1 between joint disk 32 and main shaft 1
Rubber wheel 35 and look nut 36, rubber wheel 35 are supported located between combination bearing 34 and look nut 36, fixed on fixed disk 31
It is connected with the second sprocket wheel 311.During installation, rotate look nut 36, joint disk 32 compressed by rubber wheel 35, make joint disk 32,
31 CONTACT WITH FRICTION of friction plate 33 and fixed disk.It is pointed out that actual loading situation of the user according to different ripple tube workpieces,
Look nut 36 can also be freely adjusted, the frictional force between joint disk 32 and friction plate 33 is adjusted, using more convenient so that
The function of the present invention is more various, and the scope of application is wider.
Referring to Fig. 3, drive link 41 that sorting mechanism includes rotatably being arranged in frame, and the transmission of drive link 41 coordinate
Slide block assembly 42, is provided with guide ring 43 on slide block assembly 42, the position of guide ring 43 is corresponding with the position of reel, the second chain
Wheel 311 is connected with drive link 41, and the two ends of drive link 41 are respectively arranged with is opened with the stroke of 42 corresponding matching of slide block assembly
44 are closed, when the second sprocket wheel 311 is rotated, slide block assembly 42 is moved back and forth in the control lower edge drive link 41 of travel switch 44.
The present invention operation principle be:During work, the head end of corrugated tube is passed through into guide ring 43 first and reel is wrapped in
On, starting motor, motor drives joint disk 32 to rotate by the first sprocket wheel 321, and joint disk 32 passes through friction plate 33 when rotating
Drive fixed disk 31 to rotate, the resynchronisation of fixed disk 31 drives main shaft 1 to rotate, drive fixed plate 21 to rotate when main shaft 1 is rotated, by solid
Fixed board 21 is rotated by fastener tapes movable reel, realizes operating the pipe crimping of corrugated tube, make corrugated tube be wrapped in adjustable plate 27 with
Between front apron 22;When the interaction force between reel and corrugated tube is more than the frictional force between joint disk 32 and friction plate 33
When so that skidding occurs between joint disk 32 and friction plate 33, now combining disk 32 can be in the effect of combination bearing 34
Lower idle running, and reel then can stop operating under the effect of the reversal interlocking relay of corrugated tube, make so as to protection is served to workpiece effectively
With, it is to avoid the phenomenon that corrugated tube is elongated occurs, and then ensure that the crudy of product;Additionally, when spool turns, the
Two sprocket wheels 311 drive drive link 41 to rotate under the driving of fixed disk 31 simultaneously, under the mating reaction of travel switch 44, so that
Slide block assembly 42 drives guide ring 43 to move back and forth, and then carries out guiding sequence to corrugated tube;Winding finish after, when need take out
During the ripple tube workpiece for winding, front apron 22 need to be rotated first only, makes front apron 22 be changed to horizontality by vertical state,
Now again by manually along the axially withdrawn corrugated tube of reel, during corrugated tube is extracted out, because corrugated tube and cylinder board 23 it
Between there is frictional force so that cylinder board 23 with corrugated tube occur move axially, due between cylinder board 23 and fixture by slide
Plate 25 is articulated and connected, when cylinder board 23 axially movable when slide plate 25 can be made to be changed into heeling condition from vertical state so that cylinder
The distance between plate 23 and fixture reduce, so as to effectively reduce the diameter of reel so that ripple tube workpiece and cylinder board 23
Between there is gap, and then cause ripple tube workpiece to be easier to extract out from reel, operate more laborsaving, discharging is convenient, effectively
Reduce the labor intensity of workman;After the completion of discharging, it is perpendicular that slide plate 25 is replied by heeling condition in the presence of extension spring 26 again
Straight state, and then drive cylinder board 23 to return back to original position.
Be movably set with push-pull bar 5 in heart axle 11, one end of push-pull bar 5 is provided with connector, the other end of push-pull bar 5 with
Push-and-pull power source (not shown) is connected, the preferred oil pump of push-and-pull power source or cylinder, is fixed with adjustable on connector
Axle 52, adjustable shaft 52 are articulated and connected with revolution block 221, and specifically, connector includes built-up shaft bearing 511, is arranged at group
Needle roller thrust combination bearing 512 between sympodium bearing 511 and push-pull bar 5, adjustable shaft 52 are fixedly installed on built-up shaft bearing 511
On.During discharging, push-and-pull power source pulls push-pull bar 5, push-pull bar 5 in moving process, drive adjustable shaft 52 to be synchronized with the movement, and then
Drive revolution block 221 to rotate by adjustable shaft 52, make front apron 22 be changed into horizontality from vertical state, in revolution block 221
During rotation, gyration block 222 is also synchronous to be rotated relative to fix bar 24.By arranging said structure so that present invention operation is more
Convenient, discharging is more quick.
In order that push-pull bar 5 moves more flexible, quick, the two ends of heart axle 11 are respectively arranged with match somebody with somebody corresponding with push-pull bar 5
The linear bearing 114 of conjunction.It is in order to ensure that 35 stress of rubber wheel is more uniformly distributed and more preferable to the compression effect of joint disk 32, rubber
Pressure-bearing pads 37 are provided between rubber tire 35 and combination bearing 34, between rubber wheel 35 and look nut 36.It is solid in order to ensure
The positional stability of price fixing 31, it is to avoid the phenomenon of axial movement occurs in fixed disk 31, is provided with and offsets with fixed disk 31 on main shaft 1
The shaft block ring 12 of cooperation.
The above is only the better embodiment of the present invention, therefore all constructions according to described in present patent application scope,
Equivalence changes or modification that feature and principle are done, are included in the range of present patent application.
Claims (7)
1. a kind of semi-automatic rolling machine of corrugated tube, including frame, the main shaft being rotatably arranged in the frame, volume frame component,
The sorting mechanism of tumbler and the volume frame component corresponding matching, the motor for driving the tumbler work, the volume frame
Component includes fixed plate, front apron and reel, and the fixed plate is fixedly mounted on the main shaft, it is characterised in that:
The reel is movably set between the fixed plate and the front apron, and the volume frame component is also included located at the volume
Fixture in cylinder, one end of the fixture are fixedly connected with the fixed plate, and revolution block is provided with the front apron,
Gyration block is provided with the revolution block, the gyration block is articulated and connected with the other end of the fixture;In the main shaft
Intentionally axle is set, and the front end of the heart axle is inserted in the reel, and the reel is by some peripherally disposed cylinders
Plate coordinate constitute, be articulated and connected by slide plate between the cylinder board and the fixture, the slide plate and the fixed plate it
Between be connected with extension spring, the adjustable plate being set in parallel with the fixed plate is provided between the two neighboring cylinder board, it is described
The front end of heart axle is fixed with bearing inner seat set, and the bearing inner seat puts and is provided with needle bearing, the adjustable plate with it is described
Needle bearing is fixedly connected, and the rear end of the heart axle is provided with adjustment disk;
The tumbler includes the fixed disk being fixedly installed on the main shaft, the joint being movably set on the main shaft
Disk, the fixed disk with it is described combine be provided between disk friction plate, be fixedly connected with the first sprocket wheel on the joint disk, first
Sprocket wheel is coordinated with motor transmission, is provided with combination bearing, also covers on the main shaft between the joint disk and the main shaft
Rubber wheel and look nut are provided with, the rubber wheel is supported and is located between the combination bearing and the look nut, the fixation
The second sprocket wheel is fixedly connected with disk;
The sorting mechanism includes the slide block that the drive link being rotatably arranged in the frame and drive link transmission coordinate
Component, is provided with guide ring on the slide block assembly, second sprocket wheel is connected with the drive link, the drive link
Two ends are respectively arranged with the travel switch with the slide block assembly corresponding matching, when second sprocket wheel is rotated, the slide block
Drive link described in control lower edge of the component in the travel switch is moved back and forth.
2. the semi-automatic rolling machine of corrugated tube according to claim 1, it is characterised in that:It is movably set with the heart axle and pushes away
Pull bar, one end of the push-pull bar are provided with connector, are fixed with adjustable shaft on the connector, the adjustable shaft with it is described
Revolution block is articulated and connected.
3. the semi-automatic rolling machine of corrugated tube according to claim 2, it is characterised in that:The connector includes combination bearing
Seat, the needle roller thrust combination bearing being arranged between the built-up shaft bearing and the push-pull bar, the adjustable shaft are fixedly installed
In the built-up shaft bearing.
4. the semi-automatic rolling machine of corrugated tube according to Claims 2 or 3, it is characterised in that:The other end of the push-pull bar
It is connected with push-and-pull power source.
5. the semi-automatic rolling machine of corrugated tube according to claim 2, it is characterised in that:The two ends of the heart axle are respectively provided with
There is the linear bearing with the push-pull bar corresponding matching.
6. the semi-automatic rolling machine of corrugated tube according to claim 1, it is characterised in that:The rubber wheel and the built-up shaft
Pressure-bearing pads are provided between holding, between the rubber wheel and the look nut.
7. the semi-automatic rolling machine of corrugated tube according to claim 1, it is characterised in that:Be provided with the main shaft with it is described
Fixed disk offsets the shaft block ring of cooperation.
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CN201510073704.6A CN104670986B (en) | 2015-02-12 | 2015-02-12 | Semiautomatic corrugated pipe coiling machine |
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CN201510073704.6A CN104670986B (en) | 2015-02-12 | 2015-02-12 | Semiautomatic corrugated pipe coiling machine |
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CN104670986B true CN104670986B (en) | 2017-04-12 |
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Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105460682A (en) * | 2015-09-29 | 2016-04-06 | 庆城县原野农机具研发制造有限公司 | Pipeline coiler |
CN105437739A (en) * | 2016-01-11 | 2016-03-30 | 湖州吉昌丝绸有限公司 | Rotary circular screen printer |
CN109368341B (en) * | 2018-11-28 | 2024-02-20 | 苏州市星京泽纤维科技有限公司 | Winding equipment of vortex spinning machine |
CN110884950A (en) * | 2019-10-15 | 2020-03-17 | 江苏通亚工程材料有限公司 | Single-wall corrugated pipe winding device |
CN112873789B (en) * | 2020-12-28 | 2022-07-05 | 江西昌鸿管业有限公司 | Double-wave-crest lining ribbed pipe and processing technology |
CN113213278B (en) * | 2021-04-22 | 2022-05-24 | 中国电子科技集团公司第二十九研究所 | Flat cable winding mechanism applied to reciprocating type rotary table |
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US3971525A (en) * | 1975-01-08 | 1976-07-27 | Stanley L. Mead | Semi-automatic hanking apparatus |
JP2809617B2 (en) * | 1996-11-22 | 1998-10-15 | 株式会社トヨックス | Hose winding device |
CN2824381Y (en) * | 2005-07-18 | 2006-10-04 | 李培春 | Portable wire uncoiling device |
CN202704721U (en) * | 2012-07-18 | 2013-01-30 | 洪培琪 | Wire reel with adjustable wire arrangement width |
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