CN104670986A - Semiautomatic corrugated pipe coiling machine - Google Patents
Semiautomatic corrugated pipe coiling machine Download PDFInfo
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- CN104670986A CN104670986A CN201510073704.6A CN201510073704A CN104670986A CN 104670986 A CN104670986 A CN 104670986A CN 201510073704 A CN201510073704 A CN 201510073704A CN 104670986 A CN104670986 A CN 104670986A
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Abstract
The invention discloses a semiautomatic corrugated pipe coiling machine. The semiautomatic corrugated pipe coiling machine comprises a machine frame, a main shaft, a coiling frame assembly, a rotating device and a sequencing mechanism, wherein the coiling frame assembly comprises a fixed plate, a front baffle plate, a coiling drum and a fixed part, one end of the fixed part is fixedly connected with the fixed plate, a mandrel is arranged in the main shaft, the coiling drum is formed by matching a plurality of barrel plates, the barrel plates are hinged to the fixed part by virtue of slide plates, an adjustable plate is arranged between two adjacent barrel plates, and each adjustable plate is connected with the mandrel in a matching manner; the rotating device comprises a fixed disc and a conjoint disc, and a friction sheet is arranged between the fixed disc and the conjoint disc; the sequencing mechanism comprises a transfer bar and a slide block assembly matched with the transfer bar in a driving manner, and the slide block assembly is provided with a guide ring. The semiautomatic corrugated pipe coiling machine is simple and reasonable in structure, good in transfer effect, capable of protecting a corrugated pipe, labor-saving in operation, convenient for unloading materials, capable of adjusting the winding circles of the corrugated pipe and relatively high in automation degree.
Description
Technical field
The present invention relates to tendon duct winding machine technical field, particularly a kind of bellows S. A. tendon duct winding machine.
Background technology
Tendon duct winding machine is a kind of common mechanical equipment, is widely used in all trades and professions, and it by curling for the product of various strip, conveniently can be carried and deposit.Bellows needs to carry out pipe crimping operation by tendon duct winding machine after machining.The structure of current existing tendon duct winding machine generally includes frame, rotatably be arranged at the main shaft in frame, sprocket wheel, volume frame component and motor, volume frame component comprises adapter plate, be fixedly installed on the reel on adapter plate, with the baffle plate of reel corresponding matching, wherein, sprocket wheel and adapter plate are all fixedly installed on main shaft, chain gear is adopted to coordinate between sprocket wheel with motor, during work, driven by motor sprocket rotation, sprocket wheel is drive shaft synchronous axial system while rotation, and then drive volume frame component to rotate, bellows is made to be wound on reel, PTO Power Take Off after winding, baffle plate is pulled after main shaft stops operating, take off from reel the bellows that coiled and place to be transported etc. on one side.But, the defect of above-mentioned tendon duct winding machine is: first, because sprocket wheel is directly fixedly connected with main shaft, when there is larger interaction force between reel and bellows, and now reel can be rotated further under the driving of motor, thus, bellows is easily caused to be elongated, the pitch of waves of bellows is increased, causes product design to go wrong; The second, because bellows takes up on reel, can make to there is interaction force between bellows and reel, under the above-mentioned force, cause operator to need larger dynamics bellows could be extracted out from reel, cause operation comparatively inconvenience, discharging difficulty is larger; 3rd, user cannot adjust the number of turns be wound around according to the actual requirements, there is larger limitation when causing using.
In addition, in order to prevent bellows from occurring mixed and disorderly phenomenon when being wound around, tendon duct winding machine is also provided with sorting mechanism usually, by sorting mechanism, guiding sequence is carried out to bellows, but existing sorting mechanism vibrational power flow is comparatively complicated, and degree of automation is lower, be difficult to meet automation process requirements.
Summary of the invention
The object of the invention is to the defect for prior art and deficiency; a kind of bellows S. A. tendon duct winding machine is provided; it is simple and reasonable; transmission effect is better, can play a protective role when there is larger pulling force between reel and bellows to bellows, rapid operation; labour intensity is less; discharging is convenient and swift, and can adjust bellows and be wound around the number of turns, degree of automation is higher.
For achieving the above object, the present invention is by the following technical solutions:
A kind of bellows S. A. tendon duct winding machine of the present invention, comprise frame, be rotatably arranged at main shaft in described frame, volume frame component, wheel word, with the sorting mechanism of described volume frame component corresponding matching, the motor driving described wheel word work, described volume frame component comprises adapter plate, front apron and reel, and described adapter plate is fixedly mounted on described main shaft;
Described reel is movably set between described adapter plate and described front apron, described volume frame component also comprises the connecting element be located in described reel, one end of described connecting element is fixedly connected with described adapter plate, described front apron is provided with revolution block, described revolution block is provided with gyration block, and the other end of described gyration block and described connecting element is articulated and connected, axle is provided with in described main shaft, the front end of described axle is inserted in described reel, described reel is made up of some cylinder board cooperations along the circumferential direction arranged, be articulated and connected by slide plate between described cylinder board and described connecting element, extension spring is connected with between described slide plate and described adapter plate, the adjustable plate be set in parallel with described adapter plate is provided with between adjacent two described cylinder boards, the front end of described axle is fixed with bearing inner seat cover, described bearing inner seat puts and is provided with needle bearing, described adjustable plate is fixedly connected with described needle bearing, the rear end of described axle is provided with adjustment disk,
Described wheel word comprises the reaction plate be fixedly installed on described main shaft, be movably set in and described main shaft combines dish, described reaction plate is provided with friction lining with described associating between dish, described associating on dish is fixedly connected with the first sprocket wheel, first sprocket wheel coordinates with described motor-driven, described associating between dish and described main shaft is provided with combination bearing, described main shaft is also arranged with rubber wheel and look nut, described rubber wheel, to being located between described combination bearing and described look nut, described reaction plate is fixedly connected with the second sprocket wheel;
The slide block assembly that described sorting mechanism comprises the drive link be rotatably arranged in described frame, coordinates with described drive link transmission, described slide block assembly is provided with guide ring, described second sprocket wheel and described drive link are in transmission connection, the two ends of described drive link are respectively arranged with the travel switch with described slide block assembly corresponding matching, when described second sprocket rotation, described slide block assembly under the control of described travel switch along described drive link crank motion.
Further, be movably set with pull bar in described axle, one end of described pull bar is provided with attaching parts, and described attaching parts is fixed with adjustable shaft, and described adjustable shaft and described revolution block are articulated and connected.
Further, described attaching parts comprises built-up shaft bearing, be arranged at needle roller thrust combination bearing between described built-up shaft bearing and described pull bar, and described adjustable shaft is fixedly installed in described built-up shaft bearing.
Further, the other end of described pull bar and push-and-pull propulsion source are in transmission connection.
Further, the two ends of described axle are respectively arranged with the linear bearing with described pull bar corresponding matching.
Further, Pressure-bearing pads is provided with between described rubber wheel and described combination bearing, between described rubber wheel and described look nut.
Further, described main shaft is provided with the shaft block ring coordinated that to offset with described reaction plate.
Beneficial effect of the present invention is: a kind of bellows S. A. tendon duct winding machine provided by the invention, during work, first the head end of bellows passed guide ring and be wrapped on reel, starter motor, motor is driven by the first sprocket wheel combines dish rotation, combining dish drives reaction plate to rotate when rotating by friction lining, reaction plate synchronously drives main axis again, adapter plate is driven to rotate during main axis, rotated by fastener tapes movable reel by adapter plate, realize operating the pipe crimping of bellows, make bellows be wrapped between adjustable plate and front apron, when interaction force between reel with bellows is greater than the friction force of combining between dish and friction lining, make to combine between dish and friction lining and there will be skidding, now combine dish to dally under the effect of combination bearing, reel then can stop operating under the reversal interlocking relay effect of bellows, thus effectively protective effect is served to workpiece, avoid the phenomenon generation that bellows is elongated, and then ensure that the crudy of product, in addition, when spool turns, the second sprocket wheel drives drive rod rotation under the driving of reaction plate simultaneously, under the mating reaction of travel switch, thus makes slide block assembly drive guide ring crank motion, and then carries out guiding sequence to bellows, after winding, when needing to take out the bellows wound, only first need rotate front apron, front apron is made to be horizontality by vertical Status Change, now extract bellows out by the artificial axis along reel again, in the process of extracting bellows out, because there is friction force between bellows and cylinder board, cylinder board is moved axially with bellows, owing to being articulated and connected by slide plate between cylinder board and connecting element, slide plate can be made heeling condition is become from vertical state when cylinder board moves vertically, distance between cylinder board and connecting element is reduced, thus effectively reduce the diameter of reel, make to there is gap between bellows and cylinder board, and then make bellows be easier to extract out from reel, operate comparatively laborsaving, discharging is convenient, effectively reduce the labour intensity of workman, after discharging completes, slide plate is again replied as vertical state by heeling condition under the effect of extension spring, and then drives cylinder board to return back to original position, user according to the actual requirements, by rotating adjustment disk, driving adjustable plate along the axial motion of main shaft by axle, changing the distance between front apron and adjustable plate, and then can effectively adjust the number of turns that bellows is wound around.
In sum, the present invention is simple and reasonable, and transmission effect is better; can play a protective role to bellows when there is larger pulling force between reel and bellows, rapid operation, labour intensity is less; discharging is convenient and swift, and can adjust bellows and be wound around the number of turns, degree of automation is higher.
Accompanying drawing explanation
Fig. 1 is integral structure schematic diagram of the present invention;
Fig. 2 is the structural representation of wheel word of the present invention;
Fig. 3 is the structural representation of sorting mechanism of the present invention.
In Fig. 1 to Fig. 3:
1, main shaft; 11, axle; 111, bearing inner seat cover; 112, needle bearing; 113, adjustment disk; 114, linear bearing; 12, shaft block ring; 21, adapter plate; 22, front apron; 221, block is turned round; 222, gyration block; 23, cylinder board; 24, fixed link; 25, slide plate; 26, extension spring; 27, adjustable plate; 31, reaction plate; 311, the second sprocket wheel; 32, dish is combined; 321, the first sprocket wheel; 33, friction lining; 34, combination bearing; 35, rubber wheel; 36, look nut; 37, Pressure-bearing pads; 41, drive link; 42, slide block assembly; 43, guide ring; 44, travel switch; 5, pull bar; 511, built-up shaft bearing; 512, needle roller thrust combination bearing; 52, adjustable shaft.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further illustrated.
A kind of bellows S. A. tendon duct winding machine as shown in Figure 1 to Figure 3, comprise frame (not shown), be rotatably arranged at main shaft 1 in frame, volume frame component, wheel word, with the sorting mechanism of volume frame component corresponding matching, the motor (not shown) driving wheel word work.
Volume frame component comprises adapter plate 21, front apron 22 and reel, adapter plate 21 is fixedly mounted on main shaft 1, reel is movably set between adapter plate 21 and front apron 22, volume frame component also comprises the connecting element be located in reel, one end of connecting element is fixedly connected with adapter plate 21, front apron 22 is provided with revolution block 221, revolution block 221 is provided with gyration block 222, and gyration block 222 is articulated and connected with the other end of connecting element.
Axle 11 is provided with in main shaft 1, the front end of axle 11 is inserted in reel, reel is made up of some cylinder board 23 cooperations along the circumferential direction arranged, and is articulated and connected, is connected with extension spring 26 between slide plate 25 and adapter plate 21 between cylinder board 23 and connecting element by slide plate 25.Specifically, connecting element is made up of some fixed links 24 with cylinder board 23 corresponding matching, one end of fixed link 24 is fixedly connected with adapter plate 21, the other end and the gyration block 222 of fixed link 24 are hinged, the slide plate 25 be all set up in parallel by a pair between each cylinder board 23 and corresponding fixed link 24 is articulated and connected, and is connected with extension spring 26 between adapter plate 21 and the slide plate 25 closing on adapter plate 21.Under initial condition, front apron 22 and slide plate 25 are all in vertical state, and the radial distance now between cylinder board 23 and fixed link 24 is maximum, i.e. the largest diameter of reel.
The adjustable plate 27 be set in parallel with adapter plate 21 is provided with between adjacent two cylinder boards 23, the front end of axle 11 is fixed with bearing inner seat cover 111, bearing inner seat cover 111 is provided with needle bearing 112, adjustable plate 27 is fixedly connected with needle bearing 112, and the rear end of axle 11 is provided with adjustment disk 113.During work, under the effect of needle bearing 112, adjustable plate 27 rotates relative to axle 11 under the drive of cylinder board 23.During use, user according to the actual requirements, by rotating adjustment disk 113, drives adjustable plate 27 along the axial motion of main shaft 1 by axle 11, changes the distance between front apron 22 and adjustable plate 27, and then can effectively adjust the number of turns that bellows is wound around.
See Fig. 2, wheel word comprises the reaction plate 31 be fixedly installed on main shaft 1, be movably set in and main shaft 1 combines dish 32, reaction plate 31 is provided with friction lining 33 with combining between dish 32, associating dish 32 is fixedly connected with the first sprocket wheel 321, first sprocket wheel 321 coordinates with motor-driven, combination bearing 34 is provided with between associating dish 32 and main shaft 1, main shaft 1 is also arranged with rubber wheel 35 and look nut 36, rubber wheel 35, to being located between combination bearing 34 and look nut 36, reaction plate 31 is fixedly connected with the second sprocket wheel 311.During installation, rotate look nut 36, compress associating dish 32 by rubber wheel 35, make associating dish 32, friction lining 33 and reaction plate 31 wipe contact.It is pointed out that the actual loading situation of user according to different bellows workpiece, all right free adjustment look nut 36, friction force between adjustment associating dish 32 and friction lining 33, use more convenient, make function of the present invention more various, Applicable scope is wider.
See Fig. 3, the slide block assembly 42 that sorting mechanism comprises the drive link 41 be rotatably arranged in frame, coordinates with drive link 41 transmission, slide block assembly 42 is provided with guide ring 43, the position of guide ring 43 is corresponding with the position of reel, second sprocket wheel 311 is in transmission connection with drive link 41, the two ends of drive link 41 are respectively arranged with the travel switch 44 with slide block assembly 42 corresponding matching, when the second sprocket wheel 311 rotates, slide block assembly 42 under the control of travel switch 44 along drive link 41 crank motion.
Principle of work of the present invention is: during work, first the head end of bellows passed guide ring 43 and be wrapped on reel, starter motor, motor drives associating dish 32 to rotate by the first sprocket wheel 321, associating dish 32 drives reaction plate 31 to rotate when rotating by friction lining 33, reaction plate 31 synchronously drives main shaft 1 to rotate again, adapter plate 21 is driven to rotate when main shaft 1 rotates, rotated by fastener tapes movable reel by adapter plate 21, realize operating the pipe crimping of bellows, make bellows be wrapped between adjustable plate 27 and front apron 22, when interaction force between reel with bellows is greater than the friction force between associating dish 32 and friction lining 33, make to there will be skidding between associating dish 32 and friction lining 33, now combine dish 32 to dally under the effect of combination bearing 34, reel then can stop operating under the reversal interlocking relay effect of bellows, thus effectively protective effect is served to workpiece, avoid the phenomenon generation that bellows is elongated, and then ensure that the crudy of product, in addition, when spool turns, the second sprocket wheel 311 drives drive link 41 to rotate under reaction plate 31 drives simultaneously, under the mating reaction of travel switch 44, thus makes slide block assembly 42 drive guide ring 43 crank motion, and then carries out guiding sequence to bellows, after winding, when needing to take out the bellows workpiece wound, only need first rotate front apron 22, front apron 22 is made to be horizontality by vertical Status Change, now extract bellows out by the artificial axis along reel again, in the process of extracting bellows out, because there is friction force between bellows and cylinder board 23, cylinder board 23 is moved axially with bellows, owing to being articulated and connected by slide plate 25 between cylinder board 23 and connecting element, slide plate 25 can be made to become heeling condition from vertical state when cylinder board 23 moves vertically, distance between cylinder board 23 and connecting element is reduced, thus effectively reduce the diameter of reel, make to there is gap between bellows workpiece and cylinder board 23, and then make bellows workpiece be easier to extract out from reel, operate comparatively laborsaving, discharging is convenient, effectively reduce the labour intensity of workman, after discharging completes, slide plate 25 is again replied as vertical state by heeling condition under the effect of extension spring 26, and then drives cylinder board 23 to return back to original position.
Pull bar 5 is movably set with in axle 11, one end of pull bar 5 is provided with attaching parts, the other end and the push-and-pull propulsion source (not shown) of pull bar 5 are in transmission connection, the preferred oil pump of push-and-pull propulsion source or cylinder, attaching parts is fixed with adjustable shaft 52, adjustable shaft 52 is articulated and connected with revolution block 221, specifically, attaching parts comprises built-up shaft bearing 511, be arranged at needle roller thrust combination bearing 512 between built-up shaft bearing 511 and pull bar 5, and adjustable shaft 52 is fixedly installed in built-up shaft bearing 511.During discharging, push-and-pull propulsion source pulls pull bar 5, pull bar 5 drives adjustable shaft 52 to be synchronized with the movement in moving process, and then drive revolution block 221 to rotate by adjustable shaft 52, front apron 22 is made to become horizontality from vertical state, when turning round block 221 and rotating, gyration block 222 also locking phase rotates for fixed link 24.By arranging said structure, the present invention is operated more convenient, discharging is more quick.
More flexible, quick in order to make pull bar 5 move, the two ends of axle 11 are respectively arranged with the linear bearing 114 with pull bar 5 corresponding matching.In order to ensure that rubber wheel 35 is stressed more even, and to combining the compression better effects if of dish 32, between rubber wheel 35 and combination bearing 34, between rubber wheel 35 and look nut 36, be provided with Pressure-bearing pads 37.In order to ensure the positional stability of reaction plate 31, avoiding reaction plate 31 to occur the phenomenon moved axially, main shaft 1 being provided with the shaft block ring 12 coordinated that to offset with reaction plate 31.
The above is only better embodiment of the present invention, therefore all equivalences done according to structure, feature and the principle described in patent claim of the present invention change or modify, and are included in patent claim of the present invention.
Claims (7)
1. a bellows S. A. tendon duct winding machine, comprise frame, be rotatably arranged at main shaft in described frame, volume frame component, wheel word, with the sorting mechanism of described volume frame component corresponding matching, the motor driving described wheel word work, described volume frame component comprises adapter plate, front apron and reel, described adapter plate is fixedly mounted on described main shaft, it is characterized in that:
Described reel is movably set between described adapter plate and described front apron, described volume frame component also comprises the connecting element be located in described reel, one end of described connecting element is fixedly connected with described adapter plate, described front apron is provided with revolution block, described revolution block is provided with gyration block, and the other end of described gyration block and described connecting element is articulated and connected, axle is provided with in described main shaft, the front end of described axle is inserted in described reel, described reel is made up of some cylinder board cooperations along the circumferential direction arranged, be articulated and connected by slide plate between described cylinder board and described connecting element, extension spring is connected with between described slide plate and described adapter plate, the adjustable plate be set in parallel with described adapter plate is provided with between adjacent two described cylinder boards, the front end of described axle is fixed with bearing inner seat cover, described bearing inner seat puts and is provided with needle bearing, described adjustable plate is fixedly connected with described needle bearing, the rear end of described axle is provided with adjustment disk,
Described wheel word comprises the reaction plate be fixedly installed on described main shaft, be movably set in and described main shaft combines dish, described reaction plate is provided with friction lining with described associating between dish, described associating on dish is fixedly connected with the first sprocket wheel, first sprocket wheel coordinates with described motor-driven, described associating between dish and described main shaft is provided with combination bearing, described main shaft is also arranged with rubber wheel and look nut, described rubber wheel, to being located between described combination bearing and described look nut, described reaction plate is fixedly connected with the second sprocket wheel;
The slide block assembly that described sorting mechanism comprises the drive link be rotatably arranged in described frame, coordinates with described drive link transmission, described slide block assembly is provided with guide ring, described second sprocket wheel and described drive link are in transmission connection, the two ends of described drive link are respectively arranged with the travel switch with described slide block assembly corresponding matching, when described second sprocket rotation, described slide block assembly under the control of described travel switch along described drive link crank motion.
2. bellows S. A. tendon duct winding machine according to claim 1, it is characterized in that: in described axle, be movably set with pull bar, one end of described pull bar is provided with attaching parts, and described attaching parts is fixed with adjustable shaft, and described adjustable shaft and described revolution block are articulated and connected.
3. bellows S. A. tendon duct winding machine according to claim 2, it is characterized in that: described attaching parts comprises built-up shaft bearing, be arranged at needle roller thrust combination bearing between described built-up shaft bearing and described pull bar, and described adjustable shaft is fixedly installed in described built-up shaft bearing.
4. the bellows S. A. tendon duct winding machine according to Claims 2 or 3, is characterized in that: the other end and the push-and-pull propulsion source of described pull bar are in transmission connection.
5. bellows S. A. tendon duct winding machine according to claim 2, is characterized in that: the two ends of described axle are respectively arranged with the linear bearing with described pull bar corresponding matching.
6. bellows S. A. tendon duct winding machine according to claim 1, is characterized in that: be provided with Pressure-bearing pads between described rubber wheel and described combination bearing, between described rubber wheel and described look nut.
7. bellows S. A. tendon duct winding machine according to claim 1, is characterized in that: described main shaft is provided with the shaft block ring coordinated that to offset with described reaction plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510073704.6A CN104670986B (en) | 2015-02-12 | 2015-02-12 | Semiautomatic corrugated pipe coiling machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510073704.6A CN104670986B (en) | 2015-02-12 | 2015-02-12 | Semiautomatic corrugated pipe coiling machine |
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| CN104670986A true CN104670986A (en) | 2015-06-03 |
| CN104670986B CN104670986B (en) | 2017-04-12 |
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| CN201510073704.6A Active CN104670986B (en) | 2015-02-12 | 2015-02-12 | Semiautomatic corrugated pipe coiling machine |
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Cited By (6)
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| CN105437739A (en) * | 2016-01-11 | 2016-03-30 | 湖州吉昌丝绸有限公司 | Rotary circular screen printer |
| CN105460682A (en) * | 2015-09-29 | 2016-04-06 | 庆城县原野农机具研发制造有限公司 | Pipeline coiler |
| CN109368341A (en) * | 2018-11-28 | 2019-02-22 | 苏州市星京泽纤维科技有限公司 | A kind of winding device being vortexed weaving loom |
| CN110884950A (en) * | 2019-10-15 | 2020-03-17 | 江苏通亚工程材料有限公司 | Single-wall corrugated pipe winding device |
| CN112873789A (en) * | 2020-12-28 | 2021-06-01 | 江西昌鸿管业有限公司 | Double-wave-crest lining ribbed pipe and processing technology |
| CN113213278A (en) * | 2021-04-22 | 2021-08-06 | 中国电子科技集团公司第二十九研究所 | Flat cable winding mechanism applied to reciprocating type rotary table |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105460682A (en) * | 2015-09-29 | 2016-04-06 | 庆城县原野农机具研发制造有限公司 | Pipeline coiler |
| CN105437739A (en) * | 2016-01-11 | 2016-03-30 | 湖州吉昌丝绸有限公司 | Rotary circular screen printer |
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| CN110884950A (en) * | 2019-10-15 | 2020-03-17 | 江苏通亚工程材料有限公司 | Single-wall corrugated pipe winding device |
| CN112873789A (en) * | 2020-12-28 | 2021-06-01 | 江西昌鸿管业有限公司 | Double-wave-crest lining ribbed pipe and processing technology |
| CN112873789B (en) * | 2020-12-28 | 2022-07-05 | 江西昌鸿管业有限公司 | Double-wave-crest lining ribbed pipe and processing technology |
| CN113213278A (en) * | 2021-04-22 | 2021-08-06 | 中国电子科技集团公司第二十九研究所 | Flat cable winding mechanism applied to reciprocating type rotary table |
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| CN104670986B (en) | 2017-04-12 |
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