CN104667611A - On-line separation and recycling device for cutting fluid - Google Patents
On-line separation and recycling device for cutting fluid Download PDFInfo
- Publication number
- CN104667611A CN104667611A CN201510035489.0A CN201510035489A CN104667611A CN 104667611 A CN104667611 A CN 104667611A CN 201510035489 A CN201510035489 A CN 201510035489A CN 104667611 A CN104667611 A CN 104667611A
- Authority
- CN
- China
- Prior art keywords
- cutting fluid
- screen drum
- line separation
- shell
- set according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Abstract
The invention belongs to the field of machining and particularly relates to an on-line separation and recycling device for cutting fluid. The on-line separation and recycling device comprises a shell provided with a scrap outlet and a liquid discharging pipe, wherein the shell is internally provided with a separation device; the separation device is connected with a driving device and a material receiving device for receiving metal scraps; the separation device comprises an outer barrel and a sieve barrel arranged in the outer barrel; a gap is formed between the outer barrel and the sieve barrel and a transmission bearing is arranged in the gap; the sieve barrel is connected with the driving device; a fixed mounting plate is arranged in the shell; and the outer barrel and the driving device are fixed on the fixed mounting plate. By virtue of the device, the rapid and efficient separation of the cutting fluid and the metal scraps is realized, and recycled cutting fluid can be recycled and reused; the operation cost of manpower, transportation, waste liquid treatment and the like can be reduced; and the utilization rate of the cutting fluid is increased and the production cost is reduced; and the device is small in size and can be in seamless butt joint with an existing device, the working manner and the physical distribution manner of original equipment are not influenced, and waste liquid can be effectively prevented from being thrown, so that the environment pollution is reduced.
Description
Technical field
The invention belongs to field of machining, be specifically related to a kind of cutting fluid ON-LINE SEPARATION reclamation set.
Background technology
In metal cutting process, cutting fluid mainly play a part cooling, lubrication, cleaning, antirust.The metal fillings that chip cleaner is discharged contains a large amount of cutting fluid, current most domestic factory adopts the scrap collection connecing fortune dolly and discharged by chip cleaner, then concentrates and stacks, part cutting fluid is oozed out under gravity voluntarily, or discharged by the mode of compacting, finally entruck and carry away.But it is limited in one's ability that the method removes cutting fluid, still containing a large amount of cutting fluid in metal fillings, shed serious in transportation, pollute plant environment.Some factory adopt large-scale drier by metal fillings concentrate dry, but because for the treatment of capacity excessive, dry effect unsatisfactory.And the cutting fluid that aforesaid way obtains contains a large amount of impurity, be difficult to directly utilize again.Adopt the filtered and recycled recyclings such as inorganic ceramic membrane, operating cost is very high.Give local relevant environmental protection company by liquid waste processing, handling is also very high, and waste is serious.In addition, the rear a large amount of cutting fluid of cutting can remain in waste cut materials cutting fluid too high levels and the carbon content of Footwall drift can be caused to exceed standard, and can not directly utilize.
Summary of the invention
The object of the invention is to the defect that exists for prior art and deficiency, provide one to realize cutting fluid and be separated fast, efficiently with metal fillings, and can reuse online, practical function integration cutting fluid ON-LINE SEPARATION reclamation set.
For achieving the above object, the present invention by the following technical solutions: comprise the shell being provided with crumb mouth and discharging tube, be provided with separator in described shell, described separator is respectively with drive unit, be connected for the material-receiving device receiving metal fillings; Described separator comprises urceolus, and is arranged on the screen drum in urceolus, leaves gap and be provided with drive bearing between described urceolus and screen drum; Described screen drum is connected with drive unit; Be provided with mounting plate in described shell, described urceolus and drive unit are all fixed on mounting plate.
Further, described material-receiving device comprises receiving hopper; Described receiving hopper is funnel-form, top and chip cleaner close contact, and bottom is provided with for controlling the motor-driven valve gathering materials and discharge.
Further, the two ends of described screen drum are provided with drive bearing, and described drive bearing adopts double containment deep groove ball bearing, and is configured with sealing ring and oil sealing.
Further, described drive unit is motor, adopts vertical phase asynchronous variable-frequency motor, is belt transmission between described motor and screen drum.
Further, described screen drum is evenly provided with vertically sieve seam, described sieve seam width is 0.2-0.3mm, 10 °-30 °, interval between sieve seam.
Further, described screen drum diameter is 120-200mm, and length is 120-200mm, and screen drum inclination angle is 30 °-65 °, and rotating speed is 200-600r/min.
Further, described shell is also provided with the erecting by overhang for regulating shell installing space and hanging angle.
Further, described shell is also provided with the anti-scavenge pipe for cleaning screen drum.
Further, be provided with splicing dolly below described crumb mouth, discharging tube is connected with reservoir.
Compared with prior art, the present invention has following useful technique effect: by arranging material-receiving device in housing, separator and drive unit, material-receiving device is utilized to collect metal fillings, screen drum is driven to rotate in urceolus by drive unit, metal fillings is separated, cutting fluid after being separated is reclaimed by discharging tube, metal fillings after being separated is got rid of collection by crumb mouth, thus realize the quick of cutting fluid and metal fillings, efficient separation, and the cuttings liquid recycling that can will reclaim, manpower can be reduced, transport, the operating costs such as liquid waste processing, improve the utilization rate of cutting fluid, reduce production cost.Due to material-receiving device, separator and drive unit are arranged in the enclosure, the integration of implement device.And this device volume is little, slitless connection can be set with existing, not affect working method and the logistics mode of existing equipment, can effectively prevent waste liquid from shedding, reduce environmental pollution.
Further, by arranging motor-driven valve bottom receiving hopper, realize receiving hopper to the collection of metal fillings and discharge.
Further, by all arranging drive bearing at screen drum two ends, make screen drum stable rotation in urceolus, and by arranging sealing ring and oil sealing, ensure sealing effectiveness.
Further, by arranging screen drum inclination angle and rotating speed, ensure that metal fillings is subject to enough centrifugal force in screen drum, and can Self-discharged after metal fillings centrifuge dripping.
Further, by arranging erecting by overhang, can regulate the installing space of device entirety and hanging angle, making this device and existing equipment slitless connection, do not affect the work of existing equipment.
Further, by arranging anti-purge tube, regularly can clean screen drum, preventing screen drum from blocking, affect operating efficiency.
Further, by being connected with reservoir by discharging tube, by isolated cuttings liquid centralized recovery, reduce environmental pollution.
Accompanying drawing explanation
Fig. 1 is the present invention and chip cleaner connection diagram;
Fig. 2 is overall structure schematic diagram of the present invention;
Wherein: 1 is receiving hopper; 2 is motor-driven valve; 3 is screen drum; 4 is urceolus; 5 is power transmission shaft; 6 is motor; 7 is mounting plate; 8 is shell; 9 is erecting by overhang; 10 is crumb mouth; 11 is discharging tube; 12 is anti-scavenge pipe.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail.
See Fig. 2, the present invention includes material-receiving device, separator, drive unit, erecting device four part.Erecting device comprises mounting plate 7, shell 8 and erecting by overhang 9.Shell 8 is provided with crumb mouth 10 and discharging tube 11, and the cutting fluid after separation is refluxed by discharging tube.Separator is arranged in shell 8, and separator is respectively with drive unit, be connected for the material-receiving device receiving metal fillings.Separator comprises urceolus 4, and is arranged on the screen drum 3 in urceolus 4, leaves gap between described urceolus 4 and screen drum 3, and be provided with drive bearing 5 at the two ends of screen drum 3, drive bearing 5 adopts double containment deep groove ball bearing, and is configured with sealing ring and oil sealing, card sealing effectiveness.Crumb mouth 10 is arranged on immediately below screen drum 3, and discharging tube 11 is arranged on the bottom of housing, facilitates the discharge of metal fillings and cuttings liquid.Screen drum 3 is connected with drive unit, and drive unit is motor 6, adopts vertical phase asynchronous variable-frequency motor, is belt transmission between motor 6 and screen drum 3.Mounting plate 7 is arranged in shell 8, and described urceolus 4 is all fixed on mounting plate 7 with drive unit.Material-receiving device comprises receiving hopper 1; Described receiving hopper 1, in funnel-form, makes of 1mm corrosion resistant plate, adopts bolt presses to connect.Receiving hopper 1 top and row cut device discharging opening contact surface and adopt contoured design, close contact, seamless, and bottom is provided with for controlling the motor-driven valve 2 gathering materials and discharge.See Fig. 1, shell 8 is also provided with erecting by overhang 9, shell 8 is hung on chip cleaner or other positions by erecting by overhang 9, and can regulate the installing space of shell 8 and hanging angle.Shell 8 being also provided with the anti-scavenge pipe 12 for cleaning screen drum 3, can regular giant or compressed air cleaning screen drum is counter, prevent the blocking of sieve seam.Be provided with splicing dolly below crumb mouth 10, discharging tube 11 is connected with reservoir.Screen drum 3 is evenly provided with vertically sieve seam, described sieve seam width is 0.2-0.3mm, 10 °-30 °, interval between sieve seam.Screen drum 3 diameter is 120-200mm, and length is 120-200mm, and screen drum 3 inclination angle is 30 °-65 °, and rotating speed is 200-600r/min.
For sgpc type magnetic chip cleaner, this device is preferred, and the external diameter of screen drum is 150mm, wall thickness 2mm, and the length of screen drum is 180mm, and screen drum adopts laser slotted, stitches wide 0.2mm, stitches long 150mm, be uniformly distributed along its length, 15 °, interval, totally 24.Wherein, urceolus external diameter is 170mm, wall thickness 3mm, length 240mm, profiling maintenance cleaning door length 200mm, width 100mm.During work, the angle of inclination of screen drum is 45 °, and screen drum speed is at about 400r/min.
During work, the metal fillings got rid of from chip cleaner is fallen into receiving hopper 1, receiving hopper outlet configuration motor-driven valve 2, when metal fillings is saved bit by bit a certain amount of, motor-driven valve is opened, and metal fillings enters screen drum 3, screen drum High Rotation Speed under the driving of motor (6), cutting fluid leaches under high speed centrifugation effect, be stored in the cavity between screen drum and urceolus 4, be back to reservoir, after metal fillings dries substantially through discharging tube 11, motor stops, and metal fillings is entered in splicing dolly by crumb mouth 10.This device can realize cutting fluid and effectively be separated with metal fillings; Motor-driven valve can coordinate motor automatically to open, and realizes the effect of gathering materials and discharging, reaches the object of equipment intermittent duty; This device and existing equipment slitless connection, equipment volume is little, does not affect working method and the logistics mode of existing equipment, can realize unmanned fully automatic operation; This device can realize the quick separating of metal fillings and cutting fluid and online reuse, saves cutting fluid consumption, reduces and runs and processing cost, improve plant environment, environmental protection.
It should be pointed out that for those skilled in the art, under the prerequisite not departing from the technology of the present invention principle, can also make some improvement and modification, these improve and modification also should be considered as protection scope of the present invention.
Claims (9)
1. a cutting fluid ON-LINE SEPARATION reclamation set, it is characterized in that: comprise the shell (8) being provided with crumb mouth (10) and discharging tube (11), described shell is provided with separator in (8), and described separator is respectively with drive unit, be connected for the material-receiving device receiving metal fillings; Described separator comprises urceolus (4), and is arranged on the screen drum (3) in urceolus (4), leaves gap and be provided with drive bearing (5) between described urceolus (4) and screen drum (3); Described screen drum (3) is connected with drive unit; Be provided with mounting plate (7) in described shell (8), described urceolus (4) and drive unit are all fixed on mounting plate (7).
2. a kind of cutting fluid ON-LINE SEPARATION reclamation set according to claim 1, is characterized in that: described material-receiving device comprises receiving hopper (1); Described receiving hopper (1) is in funnel-form, and top and chip cleaner close contact, bottom is provided with for controlling the motor-driven valve (2) gathering materials and discharge.
3. a kind of cutting fluid ON-LINE SEPARATION reclamation set according to claim 1 and 2, it is characterized in that: the two ends of described screen drum (3) are provided with drive bearing (5), described drive bearing (5) adopts double containment deep groove ball bearing, and is configured with sealing ring and oil sealing.
4. a kind of cutting fluid ON-LINE SEPARATION reclamation set according to claim 3, it is characterized in that: described drive unit is motor (6), adopting vertical phase asynchronous variable-frequency motor, is belt transmission between described motor (6) and screen drum (3).
5. a kind of cutting fluid ON-LINE SEPARATION reclamation set according to claim 1, is characterized in that: described screen drum (3) is evenly provided with vertically sieve seam, and described sieve seam width is 0.2-0.3mm, 10 °-30 °, interval between sieve seam.
6. a kind of cutting fluid ON-LINE SEPARATION reclamation set according to claim 1 or 5, it is characterized in that: described screen drum (3) diameter is 120-200mm, length is 120-200mm, and screen drum (3) inclination angle is 30 °-65 °, and rotating speed is 200-600r/min.
7. a kind of cutting fluid ON-LINE SEPARATION reclamation set according to claim 1, is characterized in that: described shell (8) is also provided with the erecting by overhang (9) for regulating shell (8) installing space and hanging angle.
8. a kind of cutting fluid ON-LINE SEPARATION reclamation set according to claim 1 or 7, is characterized in that: described shell (8) is also provided with the anti-scavenge pipe (12) for cleaning screen drum (3).
9. a kind of cutting fluid ON-LINE SEPARATION reclamation set according to claim 1, is characterized in that: described crumb mouth (10) below is provided with splicing dolly, and discharging tube (11) is connected with reservoir.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510035489.0A CN104667611A (en) | 2015-01-22 | 2015-01-22 | On-line separation and recycling device for cutting fluid |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510035489.0A CN104667611A (en) | 2015-01-22 | 2015-01-22 | On-line separation and recycling device for cutting fluid |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104667611A true CN104667611A (en) | 2015-06-03 |
Family
ID=53303520
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510035489.0A Pending CN104667611A (en) | 2015-01-22 | 2015-01-22 | On-line separation and recycling device for cutting fluid |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104667611A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105215782A (en) * | 2015-11-02 | 2016-01-06 | 吴善方 | The Environment-friendlymachine machine tool of drying is reclaimed in automatic fitration |
| CN105670763A (en) * | 2016-03-07 | 2016-06-15 | 成都亨通兆业精密机械有限公司 | Cutting fluid automatic recovery system |
| CN105779095A (en) * | 2016-03-07 | 2016-07-20 | 成都亨通兆业精密机械有限公司 | Centrifugal metal laundry-drier device |
| CN108202269A (en) * | 2017-11-25 | 2018-06-26 | 潘荣静 | A kind of novel mechanical manufacture field cutting fluid recycling device |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4789460A (en) * | 1987-08-10 | 1988-12-06 | Phillips Petroleum Company | Process for facilitating filtration of used lubricating oil |
| CN201076793Y (en) * | 2007-08-01 | 2008-06-25 | 上海奥德水处理科技有限公司 | Filtering sieving barrel device of sludge dewaterer |
| CN201558813U (en) * | 2009-11-23 | 2010-08-25 | 梅州市金雁铜业公司机修厂 | Metal scrap sealing and dust removal separator |
| CN204447505U (en) * | 2015-01-22 | 2015-07-08 | 中联西北工程设计研究院有限公司 | A kind of cutting fluid ON-LINE SEPARATION reclamation set |
-
2015
- 2015-01-22 CN CN201510035489.0A patent/CN104667611A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4789460A (en) * | 1987-08-10 | 1988-12-06 | Phillips Petroleum Company | Process for facilitating filtration of used lubricating oil |
| CN201076793Y (en) * | 2007-08-01 | 2008-06-25 | 上海奥德水处理科技有限公司 | Filtering sieving barrel device of sludge dewaterer |
| CN201558813U (en) * | 2009-11-23 | 2010-08-25 | 梅州市金雁铜业公司机修厂 | Metal scrap sealing and dust removal separator |
| CN204447505U (en) * | 2015-01-22 | 2015-07-08 | 中联西北工程设计研究院有限公司 | A kind of cutting fluid ON-LINE SEPARATION reclamation set |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105215782A (en) * | 2015-11-02 | 2016-01-06 | 吴善方 | The Environment-friendlymachine machine tool of drying is reclaimed in automatic fitration |
| CN105670763A (en) * | 2016-03-07 | 2016-06-15 | 成都亨通兆业精密机械有限公司 | Cutting fluid automatic recovery system |
| CN105779095A (en) * | 2016-03-07 | 2016-07-20 | 成都亨通兆业精密机械有限公司 | Centrifugal metal laundry-drier device |
| CN108202269A (en) * | 2017-11-25 | 2018-06-26 | 潘荣静 | A kind of novel mechanical manufacture field cutting fluid recycling device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110181329B (en) | Scrap treatment device for workpiece production and recovery method thereof | |
| CN104667611A (en) | On-line separation and recycling device for cutting fluid | |
| AU2019260137B2 (en) | Separating and melting system and method for waste lead grid in waste lead acid storage battery recycling | |
| CN207371677U (en) | Processing equipment is torn up in a kind of waste lithium cell recycling | |
| CN103045777B (en) | Dry processing technique for iron-containing steel slag | |
| CN107890937A (en) | Processing equipment and its handling process are torn up in a kind of waste lithium cell recovery | |
| CN204622389U (en) | A kind of efficiency crushing mechanism | |
| CN210796580U (en) | Chemical plant is with containing silver waste recovery device | |
| CN107096647A (en) | A kind of oily crumb centrifugal separator | |
| CN207222040U (en) | A kind of closed type crusher for building | |
| CN103372932A (en) | High-efficiency multifunctional label removing machine | |
| CN203725179U (en) | Circuit board crushing device | |
| CN204447505U (en) | A kind of cutting fluid ON-LINE SEPARATION reclamation set | |
| CN107443621B (en) | A kind of heavy water material cleaning separator and method | |
| CN203819948U (en) | Pulper feeding structure of food waste and fruit and vegetable waste pulping system | |
| CN201596626U (en) | Automatic separator for raw coal sundries | |
| CN208786594U (en) | A kind of environment-friendly type lithium battery waste recovery equipment | |
| CN206824387U (en) | A kind of lead disposal unit | |
| CN202174079U (en) | Washing and purifying device for waste partition plate | |
| CN104984837A (en) | Continuous ore discharge type centrifuge | |
| CN109357480A (en) | A kind of novel plastic dewaterer and its dewatering | |
| CN210414156U (en) | Sand screening and ash removing device of shot blasting machine | |
| KR101667271B1 (en) | The System Removing A Superficial coating of A Metallic foil For Recycling of Metals | |
| CN204235866U (en) | A kind of novel without wire gauzee filter | |
| CN203778136U (en) | Multifunctional coal slurry crushing and feeding machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20150603 |