CN104658923A - Quad-flat no-lead packaging method and structure manufactured with same - Google Patents

Quad-flat no-lead packaging method and structure manufactured with same Download PDF

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Publication number
CN104658923A
CN104658923A CN201510048464.4A CN201510048464A CN104658923A CN 104658923 A CN104658923 A CN 104658923A CN 201510048464 A CN201510048464 A CN 201510048464A CN 104658923 A CN104658923 A CN 104658923A
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metal layer
flat non
connection pads
conductive connection
metal level
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CN104658923B (en
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卓恩民
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Taiwan Semiconductor Manufacturing Co TSMC Ltd
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ADL Engineering Inc
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/42Wire connectors; Manufacturing methods related thereto
    • H01L24/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L24/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • H01L21/56Encapsulations, e.g. encapsulation layers, coatings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/31Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/31Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
    • H01L23/3107Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L24/27Manufacturing methods
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L24/28Structure, shape, material or disposition of the layer connectors prior to the connecting process
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/73Means for bonding being of different types provided for in two or more of groups H01L24/10, H01L24/18, H01L24/26, H01L24/34, H01L24/42, H01L24/50, H01L24/63, H01L24/71
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L2224/27Manufacturing methods
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L2224/28Structure, shape, material or disposition of the layer connectors prior to the connecting process
    • H01L2224/28105Layer connectors formed on an encapsulation of the semiconductor or solid-state body, e.g. layer connectors on chip-scale packages
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48245Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
    • H01L2224/48247Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic connecting the wire to a bond pad of the item
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73251Location after the connecting process on different surfaces
    • H01L2224/73265Layer and wire connectors

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  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Lead Frames For Integrated Circuits (AREA)
  • Packaging Frangible Articles (AREA)
  • Manufacturing Of Printed Wiring (AREA)
  • Printing Elements For Providing Electric Connections Between Printed Circuits (AREA)

Abstract

The invention discloses a quad-flat no-lead packaging method and a structure manufactured with the same. The method comprises the following steps: providing a packaging carrier plate, wherein a strippable metal layer is arranged on at least one surface of the packaging carrier plate; forming a patterned metal layer on the strippable metal layer, wherein the patterned metal layer comprises at least one chip support and a plurality of conductive connecting pads; arranging a chip on the chip support; electrically connecting the chip with the conductive connecting pads by utilizing a plurality of lead wires; covering the chip, the lead wires, the conductive connecting pads and the strippable metal layer with a packaging material; removing the packaging carrier plate and exposing the strippable metal layer; performing a patterning program on the strippable metal layer to form a plurality of external connecting points, wherein the external connecting points are electrically connected with the conductive connecting pads. In addition, the strippable metal layer also can be completely removed to expose a plurality of external connecting pads and the external connecting pads can be stacked. The method can be used for manufacturing the quad-flat no-lead packaging structure for the conductive connecting pads provided with special structures.

Description

Four limit flat non-connection pin method for packing and the structure made thereof
The application is application number: 201010624721.1, the applying date: 2010.12.29, denomination of invention: four limit flat non-connection pin method for packing and the divisional application of the application for a patent for invention of structure made thereof.
Technical field
The present invention about a kind of semiconductor packaging, particularly a kind of four limit flat non-connection pins (quad flatno-lead) method for packing and make structure.
Background technology
In semiconductor packaging process, because the trend that electronic product is compact adds that function is on the increase, packaging density is improved constantly thereupon, also constantly reduce package dimension and improvement encapsulation technology.How to develop the packaging technology of high density and thin space and reduce the important topic that manufacturing cost is technical field for this reason always.
Summary of the invention
In order to solve the problem, one of the object of the invention is to provide a kind of four limit flat non-connection pin method for packing and makes structure, can obtain the packaging technology of high density and thin space and can improve operation yield.
One of the object of the invention is to provide a kind of four limit flat non-connection pin method for packing and makes structure, can use prior art and double-side technology, and compares have lower cost and advantage with use substrate.
In order to achieve the above object, provide a kind of four limit flat non-connection pin method for packing according to an aspect of the present invention, comprise the following steps: to provide an encapsulating carrier plate, wherein at least one surface of encapsulating carrier plate arranges a peelable metal level; Form a patterned metal layer on peelable metal level, wherein patterned metal layer comprises at least one die pad and multiple conductive connection pads; One chip is set in die pad; A plurality of leads is utilized to be electrically connected chip and conductive connection pads; An encapsulating material is utilized to cover chip, lead-in wire, conductive connection pads and peelable metal level; Remove encapsulating carrier plate and expose peelable metal level; And at least remove the peelable metal level of part.
A kind of four limit flat non-connection pin encapsulating structures utilized made by four limit flat non-connection pin method for packing of one embodiment of the invention, are characterized in that these conductive connection pads can have a trapezoid or inverted trapezoidal structure.
A kind of four limit flat non-connection pin encapsulating structures utilized made by four limit flat non-connection pin method for packing of one embodiment of the invention, are characterized in that the side of these conductive connection pads has a step structure.
Advantageous Effects of the present invention is: the present invention four limit flat non-connection pin method for packing has the encapsulating carrier plate of peelable metal level by using, and this peelable metal level can be utilized to carry out patterning as packaging body external connector thereafter, the diversity of overall package technique and encapsulating structure is provided.The process of upper and lower knitting layer then can utilize its material behavior to increase the structural strength between patterned metal layer and encapsulating material, strengthen its value of thrust, and avoid causing the short circuit because of circuit bridging in the process of SMT, guard metal layer is to avoid oxidation simultaneously.In addition, all technique all can use existing technology and equipment, does not increase cost and degree of difficulty.And the technique due to the peelable metal level of patterning uses image transfer technology or the micro-shadow technology of lithographic printing, therefore effectively can reach the structure of high density and thin space.The present invention, except can using prior art, also can be applicable to double-side technology.And the present invention is compared with generally using the method for packing of substrate, encapsulating carrier plate also can be selected recyclable or reuse material, therefore has lower cost and preferably advantage.In addition, this method can coordinate and utilizes electroplating technology to make special construction and the conductive connection pads structure of thin space.
Accompanying drawing explanation
Accompanying drawing is coordinated to illustrate in detail below by way of specific embodiment, when the effect that can be easier to understand object of the present invention, technology contents, feature and reach, wherein:
Figure 1A, Figure 1B, Fig. 1 C, Fig. 1 D, Fig. 1 E, Fig. 1 F, Fig. 1 G and Fig. 1 H is the schematic flow sheet of one embodiment of the invention.
Fig. 2 A, Fig. 2 B, Fig. 2 C and Fig. 2 D are the schematic diagram of different embodiments of the invention.
Fig. 3 A, Fig. 3 B, Fig. 3 C and Fig. 3 D are the close-up schematic view of different embodiments of the invention.
Fig. 4 A, Fig. 4 B, Fig. 4 C and Fig. 4 D are the close-up schematic view of different embodiments of the invention.
Fig. 5 is the schematic diagram of one embodiment of the invention.
Fig. 6 A, Fig. 6 B and Fig. 6 C are the part run schematic diagram of one embodiment of the invention.
Fig. 7 A and Fig. 7 B is the schematic diagram of one embodiment of the invention.
Fig. 8 A, Fig. 8 B and Fig. 8 C are the schematic diagram of different embodiments of the invention.
Fig. 9 A, Fig. 9 B, Fig. 9 C, Fig. 9 D, Fig. 9 E, Fig. 9 F, Fig. 9 G, Fig. 9 H and Fig. 9 I are the schematic diagram of different embodiments of the invention.
Figure 10 A, Figure 10 B, Figure 10 C, Figure 10 D, Figure 10 E, Figure 10 F, Figure 10 G and Figure 10 H are the schematic diagram of different embodiments of the invention.
Figure 11 A, Figure 11 B, Figure 11 C, Figure 11 D, Figure 11 E, Figure 11 F, Figure 11 G, Figure 11 H, Figure 11 I, Figure 11 J, Figure 11 K and Figure 11 L are the schematic diagram of different embodiments of the invention.
Figure 12 A, Figure 12 B, Figure 12 C, Figure 12 D, Figure 12 E, Figure 12 F, Figure 12 G, Figure 12 H and Figure 12 I are the schematic diagram of different embodiments of the invention.
Embodiment
Now be described in detail as follows to preferred embodiment of the present invention, described preferred embodiment is only not used to limit the present invention with explaining.Figure 1A, Fig. 1 D, Fig. 1 E, Fig. 1 F, Fig. 1 G and Fig. 1 H is the schematic flow sheet of the four limit flat non-connection pin method for packing of one embodiment of the invention.In the present embodiment, four limit flat non-connection pin method for packing comprise the following steps.
First, as shown in Figure 1A, an encapsulating carrier plate 10 is provided.Wherein, at least one surface of this encapsulating carrier plate 10 arranges a peelable metal level 20.Then, continue referring to Fig. 1 D, a patterned metal layer 40 is formed on peelable metal level 20.Wherein, patterned metal layer 40 comprises at least one die pad 42 and multiple conductive connection pads 44.
Then, a chip 50 is set in die pad 42, as referring to figure 1e.Chip 50 can utilize an adhesion material (figure does not mark) to be fixed in die pad 42.Afterwards, a plurality of leads 60 is utilized to be electrically connected chip 50 and conductive connection pads 44.
Continue referring to Fig. 1 F, an encapsulating material 70 is utilized to cover chip 50, lead-in wire 60, conductive connection pads 44 and peelable metal level 20.
Afterwards, as shown in Figure 1 G, remove encapsulating carrier plate 10 and expose the lower surface of peelable metal level 20.
As shown in fig. 1h, a patterning program is carried out in order to form multiple external connector 22 to peelable metal level 20 (as shown in Figure 1 G).Wherein, external connector 22 and conductive connection pads 44 are electrically connected.
Continue referring to Fig. 1 H, in the present embodiment, the size of each external connector 22 is greater than the size of each conductive connection pads 44, can provide subsequent conductive material, as soldered ball, and larger contact area.But the present invention is not limited to this, the size of external connector 22 and shape depend on the demand of user and designer.In an embodiment, as Fig. 2 B, each external connector 22, such as conductive pole (conductive pillar), its size is less than the size of each conductive connection pads 44, the electric conducting material (as soldered ball) so used thereafter, can increase the bond strength with conductive pole and conductive connection pads 44.
In the present invention, the external connector of overall package body carries out Patternized technique gained to peelable metal level after utilization removes encapsulating carrier plate.Therefore, as shown in Figure 2 A, multiple external connector 22 can be designed to the external contact with rewiring (re-layout) conductive connection pads 44, so can increase the changeability of packaging body in response to customer demand.
Continue above-mentioned explanation, and in different embodiment, the surface of encapsulating carrier plate 10 can arrange the stripping of the easy stripper surface of a metal 12 in order to auxiliary peelable metal level 20.The easy stripper surface 12 of this metal can be metal material or other smooth material forms surface.
In addition, patterned metal layer 40 can utilize made by different process, made by image transfer technique or lithographic printing lithography technique.
As in an embodiment, please refer to Figure 1B, Fig. 1 C and Fig. 1 D, patterned metal layer 40 can utilize made by image transfer technique.First, arranging an image transfer layer 30 on peelable metal level 20 exposes the upper surface of the peelable metal level 20 of part, as shown in Figure 1B.Carry out plating and form patterned metal layer 40 on the peelable metal level 20 be exposed to the outside, as shown in Figure 1 C.
Finally, the making of image transfer layer 30 finishing patterns metal level 40 is removed.(figure does not show) in another embodiment, the mode forming patterned metal layer also first can form a metal level on the surface of encapsulating carrier plate, carries out a lithography program afterwards to form this patterned metal layer.
Referring to Figure 1A, Fig. 1 D, Fig. 1 E, Fig. 1 F, Fig. 1 G and Fig. 2 C, in the present embodiment, four limit flat non-connection pin method for packing comprise the following steps.First, provide an encapsulating carrier plate 10, wherein at least one surface of this encapsulating carrier plate 10 arranges a peelable metal level 20, as shown in Figure 1A.Then, form a patterned metal layer 40 on peelable metal level 20, wherein this patterned metal layer 40 comprises at least one die pad 42 and multiple conductive connection pads 44, as shown in figure ip.
Afterwards, with reference to Fig. 1 E, arranging a chip 50 in die pad 42 utilizes a plurality of leads 60 to be electrically connected chip 50 and conductive connection pads 44.Thereafter, as shown in Fig. 1 F and Fig. 1 G, utilize an encapsulating material 70 to cover chip 50, lead-in wire 60, conductive connection pads 44 and peelable metal level 20; And utilize an etching program to remove peelable metal level 20.
In the present embodiment, encapsulating carrier plate used in the present invention has peelable metal level 20, and therefore alternative is carried out patterning operation to this peelable metal level 20 or removed this peelable metal level 20 on demand completely, as shown in Fig. 1 G and Fig. 2 C.In an embodiment, also can remove the patterned metal layer 40 of part thickness while removing this peelable metal level 20 further, as shown in Fig. 1 G, Fig. 2 D.
Please refer to Fig. 3 A, Fig. 3 B, Fig. 3 C and Fig. 3 D, the structure of conductive connection pads of the present invention and external connector has outside multiple change, also optionally forms a Treatment of Metal Surface layer 80 in external connector 22 or conductive connection pads 44.Wherein, the upper and lower surface of conductive connection pads 44 all optionally arranges Treatment of Metal Surface layer 80 thereon.
In the present invention, the patterned metal layer as die pad and conductive connection pads can select the mode of electroplating to make, as long as the exposure technique that therefore develops can coordinate the spacing accomplished, the method can produce the conductive connection pads of colory small size and thin space.Compared to etching mode, affect the restriction of rate of etch and thickness owing to being limited to liquid medicine replacing velocity, its control difficulty for thin space improves.Therefore, use plating mode can have higher reliability and compliance rate, therefore can make more complicated conductive connection pads structure, as shown in Figure 5, side is the structure of stair-stepping conductive connection pads 44 '.The method also can make conductive connection pads can have a trapezoid or inverted trapezoidal structure, as shown in Figure 4 A and 4 B shown in FIG..
Continue above-mentioned explanation, make the method for this structure as described later, with reference to Fig. 1 C, power on after being coated with work one first patterned metal layer 40 between image transfer layer 30 with peelable metal level 20, can arrange image transfer layer 30 ' on the first patterned metal layer 40 exposes the upper surface of part first patterned metal layer 40, as shown in Figure 6A.Then, formation one second patterned metal layer 43 is electroplated on the first patterned metal layer 40 be exposed to the outside, as shown in Figure 6B.Then, with reference to Fig. 6 C, remove the side that image transfer layer 30 and time image transfer layer 30 ' can obtain conductive connection pads 44 ' and there is a step structure, as shown in Figure 4 C.But four limit flat non-connection pin encapsulating structures of the present invention are not limited to this, utilize said method to make conductive connection pads 44 that side as shown in Figure 4 D has a step structure.
The inventive method, by controlling image transfer layer (30, Figure 1B) shape, as trapezoidal (figure does not show), can make conductive connection pads and can have a trapezoid or inverted trapezoidal structure, as shown in Figure 4 A and 4 B shown in FIG..
Please refer to Fig. 7 A and Fig. 7 B, in an embodiment, patterned metal layer 40, except comprising at least one die pad 42 with except multiple conductive connection pads 44, also comprises a circuit 46 in order to be electrically connected conductive connection pads 44 between two.Wherein, a pair of conductive connection pads 44 in order to utilize lead-in wire 60 to be electrically connected with chip 50 between two, and another of conductive connection pads 44 is to being then electrically connected with one of external connector 22 (as shown in Figure 8 A).Wherein, as previously mentioned, Treatment of Metal Surface layer 80 is also optionally set in the conductive connection pads 44 for routing.
Continue referring to Fig. 8 A, in the present invention, do not limit the size of the die pad 42 of patterned metal layer 40.The size of die pad 42 can be equivalent to the size (as shown in Figure 8 A) of chip 50 or be greater than, is less than the size of chip 50.In the present invention, conductive connection pads 44 configuration of this cabling design is different from the design of general four limit flat non-connection pin encapsulation, effectively can shorten the line length of the routing of lead-in wire 60, also effectively can save packaging cost except after can promoting encapsulation except yield.
Continue above-mentioned explanation, please refer to Fig. 8 B, when die pad 42 ' size is less than the size of chip 50, in an embodiment, the conductive connection pads 44 be positioned at below chip 50 also can assist carries chips 50, and chip 50 can utilize insulation adhesion layer (figure does not mark) to be fixedly installed thereon.In an embodiment; die pad 42 ' can higher than the height of other conductive connection pads 44 with the height for the conductive connection pads 44 of carries chips 50; so, larger space can be provided to allow encapsulating material fully fill up space, avoid bottom chip 50, exposing the effect reaching available protecting chip 50.
Continue referring to Fig. 8 C, in an embodiment, die pad can be made up of the conductive connection pads 44 ' be arranged at below chip 50, so can effectively utilize limited position to reach the most densification design of external connector 22 or soldered ball (figure does not show).In an embodiment, the height of the conductive connection pads 44 ' of carries chips 50 also can higher than the height of other conductive connection pads 44.
Please refer to Fig. 8 A, Fig. 8 B and Fig. 8 C, in the present invention, die pad 42 ' and conductive connection pads 44 ' all can utilize electroplates to reach required thickness.Different step image transfer program then can be utilized with the chip 42 ' of general conductive connection pads 44 different-thickness to reach with conductive connection pads 44 '.
Continue above-mentioned, the four limit flat non-connection pin method for packing of further embodiment of this invention, in order to manufacture the structure as shown in Fig. 7 A and Fig. 7 B, comprise the following steps: to provide an encapsulating carrier plate, wherein at least one surface of encapsulating carrier plate arranges a peelable metal level; Form a patterned metal layer on encapsulating carrier plate, and expose the peelable metal level of part, wherein patterned metal layer comprises at least one die pad, multiple conductive connection pads, many circuits and multiple external connection pad; Carry out a chip package step; And remove encapsulating carrier plate and expose external connection pad.Wherein Fig. 9 A to Fig. 9 I is the schematic flow sheet of the four limit flat non-connection pin method for packing of one embodiment of the invention, illustrates and arranges knitting layer in patterned metal layer and the steps flow chart on the peelable metal level exposed; Figure 10 A to Figure 10 G is the schematic flow sheet of the four limit flat non-connection pin method for packing of one embodiment of the invention, illustrates and arranges the steps flow chart of knitting layer under patterned metal layer; And Figure 10 H illustrates and forms upper knitting layer and lower knitting layer respectively in patterned metal layer up and down simultaneously.Embodiment is described in detail as follows.
First, please refer to Fig. 9 A, provide an encapsulating carrier plate 10, wherein at least one surface of encapsulating carrier plate 10 arranges a peelable metal level 20.Then, as shown in Figure 9 B, form a patterned metal layer 40 above peelable metal level 20, and expose the peelable metal level 20 of part, wherein patterned metal layer 40 is containing at least one die pad 42, multiple conductive connection pads 44, many circuits 46 and multiple external connection pad 48.As shown in Figure 9 C, wire pad 82 is optionally set in the conductive connection pads 44 for routing.In this embodiment, the step forming patterned metal layer 40 comprises: arrange an image transfer layer on peelable metal level 20; Plating forms patterned metal layer 40 on peelable metal level 20; And remove image transfer layer.
In an embodiment, as shown in Figure 9 C, utilize and comprise sputter, evaporation or electric plating method and to form on one knitting layer 90 in patterned metal layer 40 with on the peelable metal level 20 be exposed to the outside.And, as shown in fig. 9d, remove the upper knitting layer 90 of part to expose wire pad 82.Then, please refer to Fig. 9 E, remove the upper knitting layer 90 of part in a suitable manner to expose segment chip bearing 42.
Then, a chip package step is carried out.As shown in fig. 9f, a chip 50 is set in die pad 42, and utilizes a plurality of leads 60 be electrically connected chip 50 and conductive connection pads 44 or be electrically connected chip 50 and wire pad 82 if any arranging wire pad 82.Further, utilize an encapsulating material 70 to encapsulate lead-in wire 60, chip 50, upper knitting layer 90 and conductive connection pads 44 or wire pad 82, wherein encapsulating material 70 encapsulates lead-in wire 60, chip 42 and conductive connection pads 44 including but not limited to utilizing the mode of injecting glue, wire mark, rotary coating.Wherein circuit 46 is electrically connected conductive connection pads 44 between two, and is electrically connected with chip 50 between two a pair of conductive connection pads 44, and another of conductive connection pads 44 is between two electrically connected with external connection pad 48.Finally, as shown in Fig. 9 F and Fig. 9 G, remove encapsulating carrier plate 10 to expose patterned metal layer 40 and the upper knitting layer 90 of part.After wherein removing support plate 10, the mode also comprising comprising etching removes peelable metal level 20 to form the structure as Fig. 9 G.Please refer to Fig. 9 H, also comprise knitting layer 90 in the part that removes in a suitable manner and expose, as shown by arrows in FIG., with electrically isolated die pad 42 and conductive connection pads 44.Come again, please refer to Fig. 9 I, Treatment of Metal Surface layer 80 is optionally set on the external connection pad 48 exposed.In an embodiment, please continue to refer to Fig. 9 I, an insulating barrier 91 can be set on the patterned metal layer 40 exposed, wherein form the mode of this insulating barrier 91 including but not limited to palm fibre oxidation (Brown Oxide) and melanism (Black Oxide) process.Between metal level and encapsulating material, form a knitting layer can increase engagement function between encapsulating material and metal level.
Continue above-mentioned, Figure 10 A to Figure 10 H is the schematic flow sheet of the four limit flat non-connection pin method for packing of further embodiment of this invention, and in the present embodiment, four limit flat non-connection pin method for packing comprise the following steps.Be with above-described embodiment difference, formed knitting layer under patterned metal layer.
First, as shown in Figure 10 A, provide an encapsulating carrier plate 10, wherein at least one surface of encapsulating carrier plate 10 arranges a peelable metal level 20.Then, as shown in Figure 10 B, form knitting layer 92 and, on peelable metal level 20, wherein descend knitting layer 92 to be that a patterning knitting layer makes the peelable metal level 20 of part be exposed to the outside, and lower knitting layer 92 is including but not limited to the stacking formation of at least one knitting layer.Come again, as illustrated in figure 10 c, form a patterned metal layer 40 ' on peelable metal level 20 and the lower knitting layer 92 of part.Described in above-described embodiment, patterned metal layer 40 ' comprises at least one die pad 42 ', multiple conductive connection pads 44 ', many circuits 46 ' and external connection pad 48 ', wherein partially patterned metal level 40 ' is arranged on lower knitting layer 92 completely, as die pad 42 '; Part patterned metal layer 40 ' part covers lower knitting layer 92 part and covers peelable metal level 20, as conductive connection pads 44 ', circuit 46 ' and external connection pad 48 '.Then, as shown in Figure 10 D, remove the lower knitting layer 92 of die pad 42 ' around below, as shown by arrows in FIG., make die pad 42 ' and the conductive connection pads 44 ' that is arranged at around it electrically isolated.
Then, a chip package step is carried out.As shown in figure 10e, a chip 50 ' is set in die pad 42 ', and utilizes a plurality of leads 60 ' to be electrically connected chip 50 ' and conductive connection pads 44 '; And utilize an encapsulating material 70 ' to encapsulate lead-in wire 60 ', chip 50 ', lower knitting layer 92, peelable metal level 20 and conductive connection pads 44 '.And selectivity above forms wire pad 82 ' to facilitate routing operation in conductive connection pads 44 '.Finally, as shown in Figure 10 E and Figure 10 F, after removing encapsulating carrier plate 10 and etching away peelable metal level 20, expose external connection pad 48 ' and lower knitting layer 92, wherein descend knitting layer 92 to have the effect of welding resisting layer herein.In an embodiment, as shown in figure 10g, Treatment of Metal Surface layer 80 ' is also optionally set on the external connection pad 48 ' exposed.Please refer to Figure 10 H, shown in above-described embodiment, also to comprise in formation one knitting layer 90 ' between patterned metal layer 40 ' and encapsulating material 70, to increase the engaging force of patterned metal layer 40 ' and encapsulating material 70 '.
Continue above-mentioned, Figure 11 A to Figure 11 I is the schematic flow sheet of the four limit flat non-connection pin method for packing of further embodiment of this invention, in order to manufacture the structure as shown in Fig. 7 A and Fig. 7 B.In the present embodiment, four limit flat non-connection pin method for packing comprise the following steps.
First, please refer to Figure 11 A, provide an encapsulating carrier plate 10, wherein at least one surface of encapsulating carrier plate 10 arranges a peelable metal level 20.Then, as shown in Figure 11 D, one first patterned metal layer 41 is formed on peelable metal level 20.And formed one first time patterned metal layer 411, to be stackingly arranged on the first patterned metal layer 41.Come again, please refer to Figure 11 E, form an insulating barrier 93 on peelable metal level 20 with on the first patterned metal layer 41, and expose first time patterned metal layer 411, and the first patterned metal layer 41 of each stacking setting is separated into first time patterned metal layer 411 the multiple external connection pad 48 be electrically insulated from each other by insulating barrier 93; Wherein insulating barrier 93 can utilize the mode of coating (printing) to be arranged on encapsulating carrier plate 10.In an embodiment, a surface treatment step can be carried out form rough surface to strengthen engaging with follow-up setting material thereon on patterned insulation layer 93, the method for dry type or wet type plasma treatment (plasmatreatment) wherein can be utilized.And, can be as shown in fig. 11f, selective use method for sputtering forms a metallic bond layer 94 and covers insulating barrier 93 with the first time exposed in pattern metal 411, to strengthen the engagement function of follow-up circuit and patterned insulation layer 93, wherein the material of metallic bond layer 94 is including but not limited to titanium or copper.
Continue above-mentioned, in this embodiment, the step forming external connection pad 48, as shown in Figure 11 B and Figure 11 C, comprising: arrange one first image transfer layer 33 on peelable metal level 20, and exposes the peelable metal level 20 of part; Then, formation first patterned metal layer 41 is electroplated on the peelable metal level 20 be exposed to the outside.Come again, as shown in Figure 11 C, arrange one first time image transfer layer 34 on the first image transfer layer 33 and exposed portion first patterned metal layer 41.Plating forms patterned metal layer 411 for the first time and is stacked on the first patterned metal layer 41; And remove the first image transfer layer 33 and first time image transfer layer 34, to form the structure as Figure 11 D.
Then, as shown in fig. 11g, form one second patterned metal layer, as patterned metal layer 40, above insulating barrier 93 with the external connection pad 48 be exposed to the outside, wherein patterned metal layer 40 comprises at least one die pad 42, multiple conductive connection pads 44 and many circuits 46, and patterned metal layer 40 and external connection pad 48 are electrically connected.Treatment of Metal Surface layer 82 is wherein optionally set in the conductive connection pads 44 for routing.In this embodiment, form the step of patterned metal layer 40 as shown in fig. 11g, comprise: arranging one second image transfer layer 35 on insulating barrier 93 exposes partial insulative layer 93 and external connection pad 48, and plating formation second patterned metal layer, as patterned metal layer 40, in insulating barrier 93 with on the external connection pad 48 be exposed to the outside; And remove the second image transfer layer 35.After removing the second image transfer layer 35, also comprise the metallic bond layer 94 removing with etching mode and be positioned at below the second image transfer layer 35, as figure, shown in 11H, make metallic bond layer 94 and the second patterned metal layer have identical patterning and configure.
Then, a chip package step is carried out.As shown in figure 111, a chip 50 is set in die pad 42; A plurality of leads 60 is utilized to be electrically connected chip 50 and conductive junction point 44; And utilize an encapsulating material 70 to encapsulate lead-in wire 60, chip 50 and conductive junction point 44.Wherein circuit 46 is electrically connected conductive connection pads 44 between two, and one of conductive connection pads 44 is electrically connected with chip 50 between two, and another and external connection pad 48 of conductive connection pads 44 are electrically connected between two.Finally, as shown in figure 111, remove encapsulating carrier plate 10 and etch away peelable metal level 20 again to expose external connection pad 48.
Figure 11 J, Figure 11 K, Figure 11 L illustrate the different application after removing support plate respectively, as shown in Figure 11 J, a Treatment of Metal Surface layer 80 can be formed on the external connection pad 48 exposed, after this and form one deck encapsulating material 73 in the insulating barrier 93 exposed, wherein encapsulating material 73 can be identical or different with the material of the encapsulating material 70 of coating chip 50.As shown in fig. 11k, after removing support plate, also comprise after removing part first patterned metal layer 41, then Treatment of Metal Surface layer 80 is optionally set on the external connection pad 48 exposed.And as shown in figure hl, the structural design of insulating barrier 93 and conductive connection pads 48, can be multiple-level stack and is be electrically connected between each layer conductive connection pads 48.
Continue above-mentioned, Figure 12 A to Figure 12 I is the schematic flow sheet of the four limit flat non-connection pin method for packing of further embodiment of this invention, in order to manufacture the structure as shown in Fig. 7 A and Fig. 7 B.In the present embodiment, four limit flat non-connection pin method for packing comprise the following steps.Be with above-described embodiment difference, Treatment of Metal Surface layer can make in different phase and be formed.
First, as illustrated in fig. 12, provide an encapsulating carrier plate 10, wherein at least one surface of encapsulating carrier plate 10 arranges a peelable metal level 20.Then, as shown in Figure 12 B, one first patterned metal layer 41 ' is formed on peelable metal level 20.The step wherein forming the first patterned metal layer 41 ' comprises: arrange one first image transfer layer 33 ' on peelable metal level 20, and exposes the peelable metal level 20 of part; Then, formation first patterned metal layer 41 ' is electroplated on the peelable metal level 20 be exposed to the outside; And remove the first image transfer layer 33 '.
Then, please refer to Figure 12 C, Figure 12 D, first form an insulating barrier 93 ' on peelable metal level 20, wherein insulating barrier 93 ' has multiple opening with exposed portion first patterned metal layer 41 '.Then, as Figure 12 E, forming a metallic bond layer 94 ', to cover insulating barrier 93 ' upper with reinforced insulation layer 93 ' and the bond arranging thereafter circuit thereon with the first patterned metal layer 41 ' exposed.Then, as shown in figure 12e, formation one first time patterned metal layer 411 ' is in the opening of insulating barrier 93 ', and be positioned on the first patterned metal layer 41 ' of exposing, wherein patterned metal layer 411 ' is stacking is for the first time arranged on the first patterned metal layer 41 ', and the first patterned metal layer 41 ' of stacking setting is separated into each other in electrically isolated a plurality of external connection pad 48 ' with first time patterned metal layer 411 ' by insulating barrier 93 '.
Come again, as shown in Figure 12 F, form one second patterned metal layer, as patterned metal layer 40 ', in insulating barrier 93 ' with on the external connection pad 48 ' exposed, wherein the second patterned metal layer 40 ' is comprise at least one die pad 42 ', multiple conductive connection pads 44 ' and plural circuit 46 ', and externally connection pad 48 ' and the second metal level 40 ' are electrically connected.In an embodiment, the step forming the second patterned metal layer 40 ', as shown in Figure 12 F and Figure 12 G, comprising: arrange one second image transfer layer 35 ' on part metals knitting layer 94 ', and the first time patterned metal layer 411 ' exposed; Plating formation second patterned metal layer 40 ' is in metallic bond layer 94 ' with first time patterned metal layer 411 '; Remove the second image transfer layer 35 '; And remove the metallic bond layer 94 ' of the second image transfer layer 35 ' below with etching mode, to form the structure as Figure 12 G.
Then, a chip package step is carried out.As shown in Figure 12 H, a chip 50 ' is set in die pad 42 '; A plurality of lead-in wires 60 ' are utilized to be electrically connected chip 50 ' and conductive junction point 44 '; And utilize an encapsulating material 70 ' to encapsulate lead-in wire 60 ', chip 50 ' and conductive junction point 44 '.Finally, as shown in Figure 12 H and 12I, remove encapsulating carrier plate 10 and expose external connection pad 48 '.In another embodiment, as shown in figure 12i, Treatment of Metal Surface layer 80 ' is more optionally set on the external connection pad 48 ' exposed.Forming the external connection pad of stack can make successive process grasp degree higher, and then improves process yields.In addition, a metallic bond layer can be formed to increase the engagement function of insulating material and metal level between metal level and insulating barrier.
Comprehensively above-mentioned, the present invention four limit flat non-connection pin method for packing has the encapsulating carrier plate of peelable metal level by using, and this peelable metal level can be utilized to carry out patterning as packaging body external connector thereafter, the diversity of overall package technique and encapsulating structure is provided.The process of upper and lower knitting layer then can utilize its material behavior to increase the structural strength between patterned metal layer and encapsulating material, strengthen its value of thrust, and avoid causing the short circuit because of circuit bridging in the process of SMT, guard metal layer is to avoid oxidation simultaneously.In addition, all technique all can use existing technology and equipment, does not increase cost and degree of difficulty.And the technique due to the peelable metal level of patterning uses image transfer technology or the micro-shadow technology of lithographic printing, therefore effectively can reach the structure of high density and thin space.The present invention, except can using prior art, also can be applicable to double-side technology.And the present invention is compared with generally using the method for packing of substrate, encapsulating carrier plate also can be selected recyclable or reuse material, therefore has lower cost and preferably advantage.In addition, this method can coordinate and utilizes electroplating technology to make special construction and the conductive connection pads structure of thin space.
Above-described embodiment is only that technological thought of the present invention and feature are described, its object is to enable person skilled in the art understand content of the present invention and implement according to this, when not limiting the scope of the claims of the present invention with it, namely every equalization done according to disclosed spirit changes or modifies, and must be encompassed in the scope of the claims of the present invention.

Claims (20)

1. four limit flat non-connection pin method for packing, is characterized in that, comprise the following step:
There is provided an encapsulating carrier plate, wherein at least one surface of this encapsulating carrier plate arranges a peelable metal level;
Form a patterned metal layer on this peelable metal level, wherein this patterned metal layer comprises at least one die pad and multiple conductive connection pads;
One chip is set in this die pad;
A plurality of leads is utilized to be electrically connected this chip and these conductive connection pads;
An encapsulating material is utilized to cover this chip, these lead-in wire, these conductive connection pads and this peelable metal levels;
Remove this encapsulating carrier plate and expose this peelable metal level; And
At least remove this peelable metal level of part.
2. four limit flat non-connection pin method for packing according to claim 1, it is characterized in that, the step at least removing this peelable metal level of part comprises: carry out a patterning program in order to form multiple external connector to this peelable metal level, wherein these external connector and these conductive connection pads are electrically connected.
3. four limit flat non-connection pin method for packing according to claim 2, it is characterized in that, the size of each of these external connector is greater than the size of each of these conductive connection pads.
4. four limit flat non-connection pin method for packing according to claim 2, is characterized in that, these these conductive connection pads of external connector rewiring.
5. four limit flat non-connection pin method for packing according to claim 2, it is characterized in that, these external connector are conductive poles.
6. four limit flat non-connection pin method for packing according to claim 2, is characterized in that, also comprise formation one Treatment of Metal Surface layer in these external connector or these conductive connection pads.
7. four limit flat non-connection pin method for packing according to claim 1, is characterized in that, the step at least removing this peelable metal level of part comprises: utilize an etching program to remove this peelable metal level.
8. four limit flat non-connection pin method for packing according to claim 7, is characterized in that, this etching program also removes this patterned metal layer of part thickness.
9. four limit flat non-connection pin method for packing according to claim 1, is characterized in that, this surface of this encapsulating carrier plate is metal material or easy stripping metal surface.
10. four limit flat non-connection pin method for packing according to claim 1, is characterized in that, form this patterned metal layer step and comprise:
Arrange an image transfer layer on this peelable metal level and expose part this peelable metal level upper surface;
Plating forms this patterned metal layer on this peelable metal level be exposed to the outside; And
Remove this image transfer layer.
11. four limit flat non-connection pin method for packing according to claim 1, is characterized in that, form this patterned metal layer step and comprise:
Arrange an image transfer layer on this peelable metal level and expose part this peelable metal level upper surface;
Plating formation one first patterned metal layer is on this peelable metal level be exposed to the outside;
Arranging image transfer layer on this first patterned metal layer exposes the upper surface of this first patterned metal layer of part;
Plating formation one second patterned metal layer is on this first patterned metal layer be exposed to the outside; And
Remove this image transfer layer and this image transfer layer.
12. four limit flat non-connection pin method for packing according to claim 1, is characterized in that, form this patterned metal layer step and comprise:
Formed a metal level in this encapsulating carrier plate this on the surface; And
Carry out a lithography program to form this patterned metal layer.
13. four limit flat non-connection pin method for packing according to claim 1, is characterized in that, when the size of this die pad is less than the size of this chip, are positioned at these conductive connection pads of part also auxiliary this chip of carrying of this beneath chips.
14. four limit flat non-connection pin method for packing according to claim 13, is characterized in that, this die pad with for carrying the height of height higher than other these conductive connection pads of these conductive connection pads of part of this chip.
15. four limit flat non-connection pin method for packing according to claim 1, it is characterized in that, this die pad is made up of these conductive connection pads being arranged at this beneath chips.
16. four limit flat non-connection pin method for packing according to claim 15, is characterized in that, in the height of these conductive connection pads of part of this chip of carrying higher than the height of other these conductive connection pads.
17. four limit flat non-connection pin method for packing according to claim 1, it is characterized in that, this patterned metal layer also comprises a circuit in order to be electrically connected these conductive connection pads between two, a pair of these conductive connection pads in order to be electrically connected with this chip between two, and another of these conductive connection pads is between two to being then electrically connected with one of these external connector.
18. four limit flat non-connection pin method for packing according to claim 1, it is characterized in that, also comprise and carry out one of them step at least following: to arrange on one knitting layer on this patterned metal layer with this peelable metal level exposed with arrange knitting layer under this patterned metal layer.
The four limit flat non-connection pin encapsulating structures of 19. 1 kinds of application made by four limit flat non-connection pin method for packing according to claim 10, it is characterized in that, these conductive connection pads have a trapezoid or inverted trapezoidal structure.
The four limit flat non-connection pin encapsulating structures of 20. 1 kinds of application made by four limit flat non-connection pin method for packing according to claim 11, it is characterized in that, the side of these conductive connection pads has a step structure.
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