Alligator cutter and the shredder with alligator cutter
The application is to be on October 22nd, 2013 the foundation applying date, Application No. 201310500455.5, innovation and creation name
The divisional application that the original application of referred to as " alligator cutter and the shredder with alligator cutter " is proposed.
Technical field
The present invention relates to a kind of material tears up instrument, more particularly, to a kind of alligator cutter, it is used for tearing up waste or used plastics product,
As:Plastic sheeting, and configure this kind of alligator cutter tear up equipment.
Background technology
Not needed in human being's production life process or useless solid or liquid material is referred to as rubbish.From different angles
Rubbish contained substance can be carried out various classification by degree:Organic waste and inorganic refuse, house refuse and industrial refuse are recyclable
Rubbish and non-recyclable rubbish etc..Increase the continuous improvement with quality of life with population, the quantity of house refuse is not yet
Disconnected growth.Air storage rubbish is not only occupied a large amount of soils, is produced substantial amounts of harmful gass, also results in the serious dirt of atmospheric environment
Dye, and the pollution of surrounding body.
Garbage loading embeading and to burn be the main processing ways of current house refuse, due to about 50% about have in rubbish
Machine thing exists so that landfill disposal can produce a large amount of greenhouse gases, percolate and foul gass, and environment is had undesirable effect.
Burning disposal is too low because there is combustible calorific value, and gas cleaning expense is too high, and burning facility fluctuation of service etc. is inevitably
Bring the problems such as environmental pollution and wasting of resources;And comprehensive garbage disposal is not mature enough because of organic matter fermentation technology, fermentation time
Long, its application is subject to certain restrictions.
The house refuse that people's daily life produces generally can be divided into four big class:Recyclable rubbish, rubbish from cooking, harmful rubbish
Rubbish and Other Waste.Wherein, callable rubbish is again main includes five big class such as waste paper, plastics, glass, metal and cloth.For
Reduce and take up an area, reduce environmental pollution and turn waste into wealth, realize trash processing way and fill up and burning mode is to money from traditional
Source regeneration conversion, categorized consumer waste is then the premise of domestic garbage resource.
Due to widely using of plastic, and its pollution on the environment and destruction, its recycling is increasingly
To attention.The plastic reclaiming generally require into remove sand, crush, cleaning, being dehydrated and the step such as pelletize could be by sharp again
With.Under normal circumstances, in the links using and reclaiming of plastic, the waste or used plastics surface of recovery can be made to have adhesion
Or wrap up some silt materials.For the consideration of recycling economy, can be by further pelletize, so that it obtains after technics of reclaim of plastic waste
Repeat to recycle.For ease of the carrying out of granulating working procedure, the general waste or used plastics that will first recovery be come carry out break process, with
Realize the purpose of volume reduction, afterwards or more cleaned and dry successively after, be used for pelletize.
Regenerate industry in plastics recovery, it mainly will such as using shredder:PE plastic pipe, plastic sheeting, plastic sheet
It is shredded into compared with fractionlet so that cycling and reutilization with materials such as plastics bait.The mode of tearing up of shredder mainly has:It is 1) shearing,
Adopt twin shaft (or four axles) cutter, to shred material;2) Rolling cutting type, will be provided with the rotatable roll shaft of multiple blades, with fixation
Cut in pairs in the blade-shaped of cavity inner wall and tear up material;3) three kinds of tearing type etc..
Chinese utility model patent ZL02268347.X discloses a kind of plastic breaker, and it is fixed that body inwall is fixed with
Knife, rotating shaft has under moving knife, rotating shaft and has screen cloth, and there is broken blade row the oblique upper of rotating shaft, has striker plate under broken blade row.
Chinese utility model patent ZL200820202669.9 discloses a kind of plastic shredding machine, including frame, motor, subtracts
Fast case, axle wheel, blade, hopper, cut somebody's hair, oil cylinder, hydraulic means and electric control gear, wherein hydraulic means is connected with oil cylinder,
Motor is connected with reduction box by transmission belt, arranges the working shaft wheel with rotating blade, in axle wheel machine frame at two sides in frame
Upper installation stationary knife seat, installs ledger-plate on stationary knife seat.Cut somebody's hair during work, under piston rod effect, material to be broken is pushed into work
Make axle wheel, so that the rotating blade on axle wheel is constantly cut in rotary course, tear up material.Waste or used plastics can be crushed by this technology
Become granularity 40-80mm block.
Chinese invention patent application 200910154703.9 discloses a kind of crushing mechanism of plastic breaker, including by passing
Moving axis, stationary knife and movable cutter set are constituted, and described movable cutter set includes some push type broach and dise knife composition, and described push type broach and dise knife pass through concentric
Axis hole is installed on power transmission shaft, and movable cutter set both sides are respectively provided with one group of stationary knife;Described movable cutter set is included by three push type broach and four
Dise knife forms, and for tri-lobed helical structure and each push type broach is provided with three R shape push type broach edges of a knife to described push type broach, described dise knife
For spiral V-shaped structure and each dise knife is provided with some R shape dise knife edges of a knife to some blade overall alignment;Described stationary knife is inboard
It is provided with the stationary knife edge of a knife matching with moving knife part.This crushing mechanism is made up of multigroup cutter, keeps in repair and changes presence and be necessarily stranded
Difficult.
Chinese invention patent application 201010255155.1 discloses a kind of plastic breaker, including crush box, fixing cutter,
Combination knife and the main shaft being fixed with combination knife.Crush box is semi-cylindrical casing, and the both ends of the surface of casing have dead eye, fixing
The two ends having the main shaft of combination knife are respectively provided with the bearing being placed in bearing in the hole, and described lower box is provided with affixed semi-ring
Shape sieve plate.This disintegrating machine adopts two kinds of cutters, and cutter hub cannot separate with blade, need to change simultaneously, to machine maintenance and part
Replacing causes certain difficulty.
Chinese invention patent application 200910262112.3 discloses the multi-functional shearing in a kind of plastic block crusher
Device, including movable blade fixed framework and stationary knife fixed mount, is fixedly installed moving knife in movable blade fixed framework and stationary knife fixed mount respectively
And stationary knife, some mounting holes cooperating are respectively arranged with moving knife and movable blade fixed framework, moving knife by with mounting hole phase
Mutually the moving knife fixing bolt of cooperation is arranged in movable blade fixed framework, is respectively arranged with some phase interworkings in stationary knife and stationary knife fixed mount
The mounting hole closing, stationary knife is arranged on stationary knife fixed mount by the stationary knife fixing bolt being cooperated with mounting hole.This device solution
Blade of having determined should use and need the problem changed, but its discharging and charging do not solve very well, the work seriality of device
Not high.
Preferably the gap between moving knife and stationary knife is 0.2~0.4mm it is desirable to cutting angle must be sharp.It is currently understood that each
Class crushes disintegrating apparatus (as shown in Figure 1 and shown in Fig. 2), and moving knife 1 and stationary knife 2 mostly adopt flat cutter, the contact with material for the blade
Area is big, and the resistance of knife is big, and the degree of wear is high.Through several workaday uses, the gap 3 between moving knife and stationary knife can exceed
0.4mm, even up to 2mm;And cutting angle 4 becomes circular arc (as shown in Figure 3) bar none.The thickness of duroplastss is 0.1
~3mm, the thickness 0.04~1mm of plastic sheeting.Obviously, the gap of cutter is it cannot be guaranteed that the needs of cutting gap, processed
Plastics are generally sandwiched in moving knife and the gap of stationary knife, cause the course of processing neither complete cut, are not entirely to tear up, but
Mixed types such as " cut, tear up, pullling, compressing and rubbing against ".
The increase in the gap between moving knife and stationary knife, also makes to be mixed into the material among moving knife and the gap of stationary knife, produces huge
Expansive force and frictional force, and there is putty phenomenon.In order to solve this problem, relatively simple scheme is to increase motor power,
To overcome frictional force.Although putting into very big power, effect is unsatisfactory.As:The Nagano shredder of Korea S,
Power is 110kw, and average productive capacity is less than 400kg/h;And for example:The JAC shredder that TaiWan, China is manufactured, uses
300kw motor, average productive capacity is 800kg/h;Angstrom Wien shredder, using 110kw motor, average productive capacity is 500~
600kg/h.But, these equipment remain a need for frequent more allowing blade replacement, and putty phenomenon also fails to solve.
These technology existing and product, still generally existing consumption electric power is big, cutter changing is frequent, putty fault rate is high and makes
With many defects such as cost height.
Content of the invention
It is an object of the present invention to provide a kind of alligator cutter, to reduce the loss of moving knife cutter, improve material
The effective percentage tearing up, reducing energy consumption, reduces the replacing frequency of cutter.
Further object is that providing one kind to tear mechanism, using alligator cutter, material being torn up, improving
The effective percentage tearing up of material, reducing energy consumption, reduces the replacing frequency of cutter.
A further object of the present invention is to provide a kind of shredder, using alligator cutter, material is torn up.With many
Group alligator cutter is moving knife, using the cooperation of some stationary knife cutters, the more conducively clear material of cutter, improves the disposal ability of equipment,
Less equipment failure rate.
It is yet a further object of the present invention to provide a kind of shredder, it is stationary knife using some alligator cutter, and multigroup
The alligator cutter rotating forms dynamic-fixed combination, realizes rigid objects are torn up, significantly reduces the particle diameter of rigid material, improves
Tear up efficiency, also expand the suitability of machine, one-machine-multi-function.
A kind of alligator cutter that the present invention provides, including tool rest and cutting portion, cutting portion rake face is arc, in rake face
It is provided with some cutting edges.
Prioritizing selection, with diameter (φ) as 300mm, the cambered surface of ± 20mm is as rake face.
Prioritizing selection, the sharp angle value of each cutting edge is 20 ° ± 10 °, and concrete angle may be the same or different.
Some above-mentioned various alligator cutter are passed through arrangement or combines, form cutter to, cutter group or cutter array, respectively
Set between individual alligator cutter or be not provided with cutting gap, tear up mechanism or shredder to improve thing further as part for composition
That expects tears up effective percentage.
One kind that the present invention provides tears up mechanism, including the above-mentioned alligator cutter of two pieces.
The another kind that the present invention provides tears up mechanism, including
Knife rest,
First alligator cutter, including the first tool rest and the first cutting portion, first base of tool located at knife rest, before the second cutting portion
Knife face is arc, is provided with some cutting edges in this rake face;
Second alligator cutter, including the second tool rest and the second cutting portion, second base of tool located at knife rest, before the second cutting portion
Knife face is arc, is provided with some cutting edges in this rake face;
First cutting portion is parallel with the second cutting portion, is provided with cutting gap therebetween.
The present invention provide another kind tear up mechanism, including the first cutter to and the second cutter pair;First cutter is to inclusion:
First knife rest,
First alligator cutter, including the first tool rest and the first cutting portion, located at the first knife rest, first cuts first base of tool
Cutting portion's rake face is arc, is provided with some cutting edges in this rake face;
Second alligator cutter, including the second tool rest and the second cutting portion, second base of tool is located at the first knife rest, the second cutting
Portion's rake face is arc, is provided with some cutting edges in this rake face;
First cutting portion is parallel with the second cutting portion, is provided with the first cutting gap therebetween;
Second cutter is to inclusion:
Second knife rest,
3rd alligator cutter, including the 3rd tool rest and the 3rd cutting portion, located at the second knife rest, the 3rd cuts the 3rd base of tool
Portion's rake face is arc, is provided with some cutting edges in this rake face;
4th alligator cutter, including the 4th tool rest and the 4th cutting portion, located at the second knife rest, the 4th cuts the 4th base of tool
Portion's rake face is arc, is provided with some cutting edges in this rake face;
3rd cutting portion is parallel with the 4th cutting portion, is provided with the second cutting gap therebetween;
First cutting portion can pass through the second cutting gap at cutting gap;4th cutting portion can be at the first cutting gap
Pass through.
The another kind that the present invention provides tears up mechanism, and for shredder, it includes
First tears up part, including the first roll shaft, and some first cutter groups along the axially in parallel arrangement of the first roll shaft;
First cutter group, including some the first cutters pair along the first roll shaft radial edges arrangement;
First cutter is to inclusion:
First knife rest,
First alligator cutter, including the first tool rest and the first cutting portion, the first tool rest is located at the first knife rest, the first cutting portion
Rake face is arc, is provided with some cutting edges in this rake face;
Second alligator cutter, including the second tool rest and the second cutting portion, the second tool rest is located at the first knife rest, the second cutting portion
Rake face is arc, is provided with some cutting edges in this rake face;
First cutting portion is parallel with the second cutting portion, is provided with the first cutting gap therebetween;And
Second tears up part, including the second roll shaft, and some second cutter groups along the axially in parallel arrangement of the second roll shaft;
Second cutter group, including some the second cutters pair along the second roll shaft radial edges arrangement;
Second cutter is to inclusion:
Second knife rest,
3rd alligator cutter, including the 3rd tool rest and the 3rd cutting portion, the 3rd tool rest located at the second knife rest, the 3rd cutting portion
Rake face is arc, is provided with some cutting edges in this rake face;
4th alligator cutter, including the 4th tool rest and the 4th cutting portion, the 4th tool rest located at the second knife rest, the 4th cutting portion
Rake face is arc, is provided with some cutting edges in this rake face;
3rd cutting portion is parallel with the 4th cutting portion, is provided with the second cutting gap therebetween;
First cutting portion can pass through at the second cutting gap;4th cutting portion can pass through at the first cutting gap.
A kind of shredder that the present invention provides, including
Body, including containing cavity, cavity inner wall is provided with some stationary knifes, and the plane that each stationary knife is located is parallel, is provided with therebetween
Clear material gap;
Tear up mechanism, located at accommodating intracavity, tear up part and second including first and tear up part;
Drive mechanism, including motor, transmission components and differential part, motor is connected with transmission components, differential
Part is connected to transmission components;
First rotating shaft, is hubbed at first and tears up part, one end is located at differential part;
Second rotating shaft, is hubbed at second and tears up part, one end is located at differential part.
Under drive mechanism drives, first rotating shaft rotates in a clockwise direction, and the second rotating shaft rotates in a counter-clockwise direction.The
The rotating speed of one rotating shaft be 2.5 times of the second rotating shaft rotating speed so that from laterally to longitudinally there is the changing of the relative positions in material, and produce tearing effect
Power, material is shredded by this tensile force.
For making shredder can be suitably used for the processing of the material of multiple different qualities and tearing up operation, shredder of the present invention also wraps
Include sieve plate, fix some alligator cutter thereon, these alligator cutter are torn up part and second with first and torn up part cooperation, right
Rigid material is shredded into the granule of smaller particle further, and is discharged by the plate hole of sieve plate.
Shredder of the present invention, also cooperation adopt vibratory conveyer the end Flywheel in first rotating shaft, from source
Head feeding system realizes Homogeneous charge, to improve the property that shredder resists mass flow peak value (precipitate material increase)
Can, it is to avoid the situation being likely to result in shredder blocking and shutting down.
The beneficial effect that technical solution of the present invention is realized:
The alligator cutter that the present invention provides, not only achieves replacement frequency and is minimized (tool changing in every 3 months has once), make
Accordingly declined with cost, also achieve and whole power (every group of cutter needs 2kw power) are applied to material (such as:Plastic sheeting)
Tear up, overcome prior art extended due to the gap between moving knife and stationary knife, or cutting corner wear cause and cannot realize to thing
Material is cut entirely, and consequent many deficiencies, such as:Consumption electric power is big, cutter changing is frequent, putty fault rate high and makes
With many deficiencies such as cost height.
The alligator cutter that the present invention is provided is applied to various tear up part or equipment (such as:Shredder) or and miscellaneous equipment
(such as:Jigging conveyer) form combination unit, its energy consumption is only 1/3rd of existing same category of device;Process plastic sheeting per ton
Only 10kw electric power can achieve, disposal ability hourly can reach 3 tons, and not only energy-saving effect is notable, and production efficiency also obtains
Significantly improve.
Brief description
Fig. 1 is the structural representation of cutter for same in existing all kinds of broken disintegrating apparatus;
Fig. 2 is the structural representation of another angle of Fig. 1;
Fig. 3 is structural representation after using for the cutter shown in Fig. 1;
Fig. 4 is the structural representation of alligator cutter one embodiment of the present invention;
Fig. 5 is the structural representation of shredder one embodiment of the present invention;
Fig. 6 is another angled arrangement schematic diagram of shredder shown in Fig. 5 of the present invention;
Fig. 7 is the structural representation of sieve plate one embodiment of the present invention;
Fig. 8 is alligator cutter one working state schematic representation of the present invention;
Fig. 9 is another working state schematic representation of alligator cutter of the present invention;
Figure 10 is another working state schematic representation of alligator cutter of the present invention;
Figure 11 is another working state schematic representation of alligator cutter of the present invention;
Figure 12 is another working state schematic representation of alligator cutter of the present invention.
Specific embodiment
Describe technical scheme below in conjunction with accompanying drawing in detail.The embodiment of the present invention is only in order to illustrate the skill of the present invention
Art scheme and unrestricted, although being described in detail to the present invention with reference to preferred embodiment, those of ordinary skill in the art
It should be appreciated that the technical scheme of invention can be modified or equivalent, without deviating from the essence of technical solution of the present invention
God and scope, it all should be covered in scope of the presently claimed invention.
Fig. 4 is the structural representation of alligator cutter one embodiment of the present invention.As shown in figure 4, alligator cutter 100 includes tool rest
110 and cutting portion 120, the rake face 121 of cutting portion is arc, is provided with some cutting edges 122 in rake face.In the present embodiment,
Arc is the arc surface that rake face 121 is diameter (φ) is 300mm, and the sharp angle of each cutting edge may be the same or different, but should be
In the range of 20 ° ± 10 °.
Fig. 5 is the structural representation of shredder one embodiment of the present invention, and Fig. 6 is the structural representation of another angle of Fig. 5.As
Shown in Fig. 5 and Fig. 6, shredder 400 includes containing cavity 410, is provided with and tears up mechanism 300 in it, and cavity inner wall is provided with some fixed
Knife 420, the plane that each stationary knife 420 is located is parallel, is provided with clear material gap 421 therebetween.
Tear up mechanism 300 to include first and tear up part 310 and second tearing up part 320.First rotating shaft 330 is hubbed at first
Tear up part 310, one end is hubbed at second and tears up part 320 located at first gear 531, the second rotating shaft 340, one end is located at second
Gear 532.First gear 531 and second gear 532 are in differential part 530.Motor 510 and transmission components 520 with
Skin wheel connects, and is driven by transmission components 520, differential part 530 makes first gear 531 rotate, and is driven by first gear 531,
Second gear 532 also rotates, and is controlled by first gear 531 and second gear, and first tears up part 310 turns in a clockwise direction
Dynamic, second tear up part 320 and rotate in a counterclockwise direction simultaneously, first to tear up component speed be second to tear up component speed
2.5 again.
First tears up part 310 includes the first roll shaft 311, along its some first cutter group 312 of axially in parallel arrangement.Each
First cutter group 312 all includes some first cutters to 210, and these arrange (the spacing of arrangement along the first roll shaft 311 radial edges
Equal or different).First alligator cutter 211 includes the first tool rest and the first cutting portion, and first base of tool is located at the first knife rest
213, the first cutting portion rake face is arc, is provided with some cutting edges in this rake face.Second alligator cutter 212 includes the second knife
Seat and the second cutting portion, second base of tool is arc located at the first knife rest 213, the second cutting portion rake face, sets in this rake face
There are some cutting edges;First cutting portion is parallel with the second cutting portion, is provided with the first cutting gap 214 therebetween.In between the first cutting
At gap 214, the 4th cutting portion can in here by.
Second tears up part 320 includes the second roll shaft 321, along its some second cutter group 322 of axially in parallel arrangement.Each
Second cutter group 322 all includes some second cutters to 220, and these arrange (the spacing of arrangement along the second roll shaft 321 radial edges
Equal or different).3rd alligator cutter 221 includes the 3rd tool rest and the 3rd cutting portion, and the 3rd base of tool is located at the second knife rest
223, the 3rd cutting portion rake face is arc, is provided with some cutting edges in this rake face.4th alligator cutter 222 includes second
Tool rest and the second cutting portion, located at the second knife rest 223, the 4th cutting portion rake face is arc to second base of tool, in this rake face
It is provided with some cutting edges;3rd cutting portion is parallel with the 4th cutting portion, is provided with the second cutting gap 224 therebetween.In the second cutting
At gap 224, the first cutting portion can in here by.
First tear up part be second tear up part realize differential rotate when, each first cutting portion of the first cutter group
All consistent with rotation direction with the second cutting portion, each the 3rd cutting portion of the second cutter group and the 4th cutting portion all with rotation side
To contrary.Meanwhile, the first cutter group 312 and second group of cutter 322 expect clearly to pass through in gap 421 with this, so that each stationary knife pair
The material being wrapped in each cutter group is expected clearly.
The tensile force that material is laterally produced to longitudinal changing of the relative positions by the first cutter group and the second cutter group acts on, and is torn
Broken.Meanwhile, in the case of differential rotation, each first alligator cutter and the 3rd alligator cutter and the 4th alligator cutter, and
Each second alligator cutter and the 3rd alligator cutter and the 4th alligator cutter have different angle of articulation and degree of engagement (referring to
Fig. 8-Figure 12), material, while being snapped into, also because differential rotates by reciprocal rubbing, which further increases material and tears
Broken degree, the particle diameter tearing up material greatly reduces.Each stationary knife is simultaneously not involved in the cutting of material and tears up, and only alligator cutter is entered
Row is clear to expect, prevents bridging.Therefore, overcome prior art extended due to the gap between moving knife and stationary knife, or cutting corner wear causes
Make to realize the problems that material is entirely cut and produces it is achieved that whole power are applied to material (such as:Plastics
Thin film) tear up.
For the larger material of rigidity (such as:Duroplastss), the present embodiment also provides a kind of sieve plate, as shown in fig. 7, tearing
Tearing up in broken machine arranges sieve plate 350 below mechanism, fix some alligator cutter stationary knifes 351 thereon, with to grain diameter relatively
Big material is torn up again, after reducing its particle diameter, discharges from sieve plate.
When running into precipitate bulk materials, the present embodiment shredder also coordinate using vibratory conveyer and
The end Flywheel of first rotating shaft, from source, feeding system realizes Homogeneous charge, to improve shredder antagonism mass flow peak
The performance of value (precipitate material increase), it is to avoid the situation being likely to result in shredder blocking and shutting down.Material tore up
Cheng Zhong, in case of block or bulk material directly fall without tearing up, or in order to meet to tearing up material different-grain diameter (such as:
Demand 50mm-150mm), can carry out Reasonable adjustment to the arrangement of each cutter group, to increase or decrease the closeness of cutter,
As:The spacing of each alligator cutter pair is adjusted to 100mm, to obtain the material in 80mm-120mm for the particle diameter.