CN104627014A - Device and method for refitting fuel power automobile into plug-in hybrid power automobile - Google Patents
Device and method for refitting fuel power automobile into plug-in hybrid power automobile Download PDFInfo
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- 239000000446 fuel Substances 0.000 title claims abstract description 23
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- 229910001416 lithium ion Inorganic materials 0.000 claims description 43
- 229920000642 polymer Polymers 0.000 claims description 41
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 claims description 37
- 239000000178 monomer Substances 0.000 claims description 28
- 229910052751 metal Inorganic materials 0.000 claims description 22
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Abstract
本发明公开了将燃油动力汽车改装成插电式混合动力汽车的方法及装置,在燃油动力汽车的后轮驱动结构上加装轮毂电机及电驱动控制系统;采用动力锂电池组结合锂电池保护模块作为轮毂电机动力;使用交流220v电源对锂电池组充电,在使用燃油动力情况下,也可采用车载发电机通过车载充电器对电池充电;装置包括轮毂电机、电驱动控制系统、锂电池模块组件,锂电池模块组件包括动力锂电池组和锂电池保护模块,本发明将普通燃油动力汽车改装为插电式油电混合动力汽车,不仅可以节约燃油消耗,而且大大降低行车费用,使用电驱动的情况下每公里费用仅为燃油费用的1/5~1/10,并且完全没有尾气排放,对于城市空气净化起到显著的改善作用。
The invention discloses a method and a device for refitting a fuel-powered vehicle into a plug-in hybrid vehicle. A wheel hub motor and an electric drive control system are added to the rear wheel drive structure of the fuel-powered vehicle; a power lithium battery pack combined with a lithium battery is used for protection The module is used as the hub motor power; use AC 220v power supply to charge the lithium battery pack, and in the case of fuel power, the on-board generator can also be used to charge the battery through the on-board charger; the device includes the hub motor, electric drive control system, lithium battery module Components, lithium battery module components include a power lithium battery pack and a lithium battery protection module. The present invention refits an ordinary fuel-powered vehicle into a plug-in hybrid vehicle, which can not only save fuel consumption, but also greatly reduce driving costs. The cost per kilometer is only 1/5 to 1/10 of the fuel cost, and there is no exhaust emission at all, which has played a significant role in improving urban air purification.
Description
技术领域 technical field
本发明属于交通运输技术领域,涉及一种将燃油动力汽车改装成插电式混合动力汽车的装置及方法。 The invention belongs to the technical field of transportation and relates to a device and method for refitting a fuel-powered vehicle into a plug-in hybrid vehicle.
背景技术 Background technique
目前国内还没有成熟的将燃油动力汽车改装为插电式混合动力汽车的方法,更没有形成成熟的标准体系,而燃油动力汽车的使用不仅油耗较高,进而产生的行车费用昂贵,而且燃油动力汽车在行驶过程中将排放大量尾气,对城市空气质量造成严重的影响;如果将燃油动力汽车直接取代,那必然造成燃油动力汽车本身结构的浪费,因此将燃油动力汽车改装为油电混合动力汽车的方法是未来交通运输领域的发展趋势。 At present, there is no mature method of converting fuel-powered vehicles into plug-in hybrid vehicles in China, let alone a mature standard system. The use of fuel-powered vehicles not only consumes high fuel, but also leads to high driving costs, and fuel-powered vehicles Cars will emit a large amount of exhaust gas during driving, which will have a serious impact on urban air quality; if fuel-powered vehicles are directly replaced, it will inevitably cause a waste of the structure of the fuel-powered vehicle itself, so the fuel-powered vehicle is converted into a gasoline-electric hybrid vehicle The method is the development trend of the future transportation field.
将燃油动力汽车改装为插电式混合油电动力汽车,主要从汽车的电机结构及电机动力能源供应装置电池组这两大结构上进行考虑。 To convert a fuel-powered vehicle into a plug-in hybrid gasoline-electric vehicle, it is mainly considered from the two major structures of the vehicle's motor structure and the battery pack of the motor power energy supply device.
发明内容 Contents of the invention
本发明的目的在于提供将燃油动力汽车改装成插电式混合动力汽车的方法及装置,通过在现有普通燃油动力汽车的动力结构上加入轮毂电机及轮毂电机控制系统,实现电驱动,且原有的悬挂及制动系统不变;采用大容量的动力锂电池组作为电驱动动力结构的动力能源,可采用交流220V电源插座对锂电池组供电,也可在使用燃油动力的同时,采用车载发电机通过车载充电器对动力锂电池组进行供电,电机结构及电机结构能源供应装置的改进,不仅降低了油耗及行车费用,而且减少了汽车尾气的排放,对于城市的净化起到显著的作用。 The purpose of the present invention is to provide a method and device for refitting a fuel-powered vehicle into a plug-in hybrid vehicle. By adding an in-wheel motor and a wheel-hub motor control system to the power structure of an existing ordinary fuel-powered vehicle, electric drive is realized, and the original Some suspension and braking systems remain unchanged; a large-capacity power lithium battery pack is used as the power source for the electric drive power structure, and an AC 220V power socket can be used to supply power to the lithium battery pack. The generator supplies power to the power lithium battery pack through the on-board charger. The improvement of the motor structure and the energy supply device of the motor structure not only reduces fuel consumption and driving costs, but also reduces the emission of vehicle exhaust, which plays a significant role in the purification of the city. .
本发明通过下述技术方案实现:将燃油动力汽车改装成插电式混合动力汽车的方法,在燃油动力汽车的后轮驱动结构上加装轮毂电机及电驱动控制系统;采用动力锂电池组结合锂电池保护模块作为轮毂电机动力;使用交流220v电源对锂电池组充电或/在使用汽油动力情况下,使用车载发电机通过车载充电器对电池充电。 The present invention is realized through the following technical solutions: a method for refitting a fuel-powered vehicle into a plug-in hybrid vehicle, adding an in-wheel motor and an electric drive control system to the rear wheel drive structure of the fuel-powered vehicle; using a power lithium battery pack to combine The lithium battery protection module is used as the hub motor power; use the AC 220v power supply to charge the lithium battery pack or/in the case of gasoline power, use the on-board generator to charge the battery through the on-board charger.
在燃油动力汽车的后轮驱动结构上加装轮毂电机及电驱动控制系统,主要针对两驱燃油动力汽车,轮毂电机替代原有燃油动力汽车的后轮轮毂安装架,加装轮毂电机后后轮刹车系统不变,同时燃油动力汽车中后轮为毂刹的结构改装为碟刹结构,实现电驱动功能;通过新增电驱动控制系统实现对新增轮毂电机的控制,原有的燃油动力汽车操控系统不变,即原有汽车显示仪表结构可在改装后的插电式混合动力汽车上继续使用,当采用电驱动作为汽车动力时,将变速箱排挡防止在空挡位置即可,这样设置原燃油动力汽车手动挡在电驱动情况下相当于自动挡汽车。 The hub motor and electric drive control system are added to the rear wheel drive structure of fuel-powered vehicles, mainly for two-wheel drive fuel-powered vehicles. The braking system remains unchanged, and at the same time, the hub brake structure of the rear wheel in the fuel-powered vehicle is converted into a disc brake structure to realize the electric drive function; the control of the newly added hub motor is realized through the new electric drive control system, and the original fuel-powered vehicle The control system remains unchanged, that is, the original car display instrument structure can continue to be used on the modified plug-in hybrid electric car. A fuel-powered vehicle with a manual transmission is equivalent to an automatic transmission vehicle in the case of electric drive.
采用动力锂电池组结合锂电池保护模块作为轮毂电机动力,现有技术中锂电池保护板与充电器是独立的,且由于功能相近,在使用时很难结合在一起,本发明通过将充电和保护装置合二为一,采用积木式结构独立对单个锂电池充电和管理,即每个单体锂电池对应独立的充电电路和保护芯片然后通过总电压和总输出电流监控,确保锂电池组正常供电,实现低压大电流,工作电压3.2V~3.7V,工作电流50~200A,充电电流30~50A。 A power lithium battery pack combined with a lithium battery protection module is used as the power of the wheel hub motor. In the prior art, the lithium battery protection board and the charger are independent, and because of their similar functions, it is difficult to combine them in use. The present invention combines charging and The protection devices are combined into one, using a building block structure to independently charge and manage a single lithium battery, that is, each single lithium battery corresponds to an independent charging circuit and protection chip, and then monitor the total voltage and total output current to ensure that the lithium battery pack is normal. Power supply, realize low voltage and high current, working voltage 3.2V ~ 3.7V, working current 50 ~ 200A, charging current 30 ~ 50A.
采用动力锂电池组作为动力,可采用两种方式对其供电,第一,直接使用普通交流220v家用电源插座,即采用插电式方式为动力锂电池组充电;第二,在使用燃油或汽油作为驱动动力情况下,使用车载发电机通过车载充电器对动力锂电池组充电。 The power lithium battery pack is used as power, and it can be powered in two ways. First, use a common AC 220v household power socket directly, that is, use a plug-in method to charge the power lithium battery pack; second, when using fuel or gasoline In the case of driving power, use the on-board generator to charge the power lithium battery pack through the on-board charger.
进一步地,为更好的实现本发明,将燃油动力汽车改装为插电式混合动力汽车的方法中采用平板电脑监控锂电池组电机工作系统,其中平板电脑为现有技术,且平板电脑采用android系统,对油电系统转换、锂电池组电压容量监测、锂电池组工作和充电电路、轮毂电机和控制器温度显示、电驱动控制系统故障报警等结构状态的监控;该监控锂电池组电机工作系统,还可嵌入GPS导航结构、行车速度显示结构、行车视频记录结构、全车可视图像监测系统,还可分别与MP3/MP4车载娱乐和通讯上网系统连接,实现与相关网站的链接。 Further, in order to better realize the present invention, in the method for refitting a fuel-powered vehicle into a plug-in hybrid vehicle, a tablet computer is used to monitor the lithium battery pack motor working system, wherein the tablet computer is a prior art, and the tablet computer adopts android The system monitors the structural status of the oil-electric system conversion, the voltage capacity monitoring of the lithium battery pack, the working and charging circuit of the lithium battery pack, the temperature display of the in-wheel motor and the controller, and the fault alarm of the electric drive control system; the monitoring of the motor work of the lithium battery pack The system can also be embedded in a GPS navigation structure, a driving speed display structure, a driving video recording structure, and a whole-vehicle visual image monitoring system, and can also be connected with MP3/MP4 vehicle entertainment and communication and Internet access systems to realize links with related websites.
进一步地,为更好的实现本发明,对于后桥驱动汽车,采用后桥中置电机作为驱动动力,保留变速箱结构和离合系统,拆卸下发电机,将直流无刷电机与拆卸下发电机传动轴直接连接。 Further, in order to better realize the present invention, for rear-axle-driven vehicles, the motor in the middle of the rear axle is used as the driving power, the gearbox structure and clutch system are retained, the lower generator is removed, and the brushless DC motor and the lower generator are disassembled. The drive shaft is directly connected.
进一步地,为更好的实现本发明,将普通燃油动力汽车的后轮毂刹改装为碟刹。 Further, in order to better realize the present invention, the rear wheel hub brake of an ordinary fuel-powered vehicle is converted into a disc brake.
另外本发明还揭示了一种将燃油动力汽车改装成插电式混合动力汽车的装置,该装置包括轮毂电机、电驱动控制系统,锂电池模块组件; In addition, the present invention also discloses a device for refitting a fuel-powered vehicle into a plug-in hybrid vehicle. The device includes an in-wheel motor, an electric drive control system, and a lithium battery module assembly;
轮毂电机包括电机外壳、电机盖和电机轴,电机轴贯穿在电机外壳和电机盖中部,且电机轴通过法兰盘与电机外壳和电机盖固定,电机外壳相对于电机盖的另一侧设有呈环带分布的固定螺栓,电机轴的两端均设有汽车推力轴承连接电机外壳和电机盖;电机外壳内部设有逆变器,逆变器嵌插固定在电机轴上,逆变器内部安装有金属线芯,金属线芯与电机轴内部通入的电机电缆相连; The hub motor includes a motor casing, a motor cover and a motor shaft. The motor shaft runs through the middle of the motor casing and the motor cover, and the motor shaft is fixed to the motor casing and the motor cover through a flange. The fixing bolts are distributed in a ring, and the two ends of the motor shaft are equipped with automobile thrust bearings to connect the motor casing and the motor cover; there is an inverter inside the motor casing, and the inverter is embedded and fixed on the motor shaft. A metal wire core is installed, and the metal wire core is connected with the motor cable leading inside the motor shaft;
其中轮毂电机又称车轮内装轮毂电机又称车轮内装电机,电驱动控制系统对轮毂电机进行控制,其中电驱动控制系统为所属领域的公知常识,轮毂电机的最大特点就是将动力、传动和制动装置都整合到轮毂内,因此将电动车辆的机械部分大大简化。在混合动力汽车改装方案里,采用轮毂电机,对汽车原有结构基本不做大的改变,在纯电动汽车领域,采用轮毂电机驱动,可以避免复杂的机械传动装置,使电动汽车结构更加简单和便于电子化操控。其中,使用的轴承为汽车推力轴承,可以承受高速长期行驶,轮毂电机驱动行驶最高可达120km/h,并且在高速制动情况下轴承不会发热烧毁; Among them, the wheel hub motor is also called the wheel built-in wheel hub motor, also known as the wheel built-in motor. The electric drive control system controls the wheel hub motor. Among them, the electric drive control system is common knowledge in the field. The devices are integrated into the hub, thus greatly simplifying the mechanical part of the electric vehicle. In the refitting scheme of hybrid electric vehicles, hub motors are used, and the original structure of the car is basically not changed. In the field of pure electric vehicles, hub motors are used to drive, which can avoid complicated mechanical transmission devices and make the structure of electric vehicles simpler and more efficient. Easy to control electronically. Among them, the bearings used are automotive thrust bearings, which can withstand high-speed long-term driving, and the driving speed of the hub motor can reach up to 120km/h, and the bearings will not heat up and burn out under high-speed braking;
锂电池模块组件包括动力锂电池组和锂电池保护模块,动力锂电池组包括电池模块和第一紧固件,电池模块包括多个错极堆叠且依次电联的单体聚合物锂离子电芯,金属U型卡和塑料夹,单体聚合物锂离子电芯置于塑料夹中,金属U型卡连接相邻单体聚合物锂离子电芯的两极,并将其卡接在为塑料夹上,第一紧固件用于连接并固定一个或多个电池模块;锂电池保护模块包括相互连接的整流滤波模块和充放电保护模块,充放电保护模块包括多个保护子模块,保护子模块包括总控芯片模块、震荡器模块、第一分控芯片模块和第二分控芯片模块,总控芯片模块通过震荡器模块分别连接第一分控芯片模块、第二分控芯片模块,第一分控芯片模块、第二分控芯片模块均包括集成芯片IC和场效应管MOS。 The lithium battery module assembly includes a power lithium battery pack and a lithium battery protection module. The power lithium battery pack includes a battery module and a first fastener. The battery module includes a plurality of single polymer lithium-ion batteries that are stacked and electrically connected in sequence. , metal U-shaped card and plastic clip, the monomer polymer lithium-ion battery is placed in the plastic clip, the metal U-shaped card connects the two poles of the adjacent monomer polymer lithium-ion battery, and connects it to the plastic clip On the top, the first fastener is used to connect and fix one or more battery modules; the lithium battery protection module includes a rectification filter module and a charge and discharge protection module connected to each other, and the charge and discharge protection module includes multiple protection sub-modules, and the protection sub-module Including the main control chip module, the oscillator module, the first sub-control chip module and the second sub-control chip module, the main control chip module is respectively connected to the first sub-control chip module and the second sub-control chip module through the oscillator module, the first Both the sub-control chip module and the second sub-control chip module include an integrated chip IC and a field effect transistor MOS.
所述动力锂电池组中的一个塑料夹安放一个可充电的单体聚合物锂离子电芯并通过金属U型卡进行单体聚合物锂离子电芯与塑料夹的固定而构成一个电池模块的动力锂电池组;多个安放有单体聚合物锂离子电芯的塑料夹按照相邻两个单体聚合物锂离子电芯错极堆叠的方式依次排列并通过第一紧固件的依次连接构成多个电池模块的动力锂电池组。多个电池模块的动力锂电池组,其内部的单体聚合物锂离子电芯依次串联且相邻单体聚合物锂离子电芯间隔一定空隙利于散热,适用于大功率动力电池组的工作需求。 A plastic clip in the power lithium battery pack houses a rechargeable monomer polymer lithium-ion cell and fixes the monomer polymer lithium-ion cell and the plastic clip through a metal U-shaped card to form a battery module. Power lithium battery pack; a plurality of plastic clips with monomer polymer lithium-ion cells arranged in sequence according to the stacking of two adjacent monomer polymer lithium-ion cells and connected sequentially by the first fastener A power lithium battery pack that constitutes multiple battery modules. For a power lithium battery pack with multiple battery modules, the internal polymer lithium-ion cells are connected in series in sequence and the adjacent monomer polymer lithium-ion cells are separated by a certain gap to facilitate heat dissipation, which is suitable for the working needs of high-power power battery packs .
所述锂电池保护模块中主要通过充放电保护模块对动力电池组进行过充保护、过放保护、过压保护、过温保护及均衡充电保护。充电时,整流滤波模块将市电的交流电压转换为动力锂电池组工作的直流电压,总控芯片模块控制直流电压经振荡器模块作用转变为交流电,再由分控芯片模块对单体聚合物锂离子电芯单进行单独的充电保护;放电时,也是由分控芯片模块对单体聚合物锂离子电芯单进行单独的放电保护。一组保护子模块中由一个总控芯片模块通过振荡器模块分别连接第一分控芯片模块、第二分控芯片模块且第一分控芯片模块、第二分控芯片模块分别单独连接一个单体聚合物锂离子电芯的结构可实现单独对每个单体聚合物锂离子电芯进行充放电保护的功能,且两个分控芯片模块为一组通过一个总控芯片模块连接,既能保证均衡充电以及保护功能的稳定性,又可节省成本。 The lithium battery protection module mainly implements overcharge protection, overdischarge protection, overvoltage protection, overtemperature protection and balanced charge protection for the power battery pack through the charge and discharge protection module. When charging, the rectification and filtering module converts the AC voltage of the mains into the DC voltage of the power lithium battery pack. The master control chip module controls the DC voltage and converts it into AC power through the oscillator module, and then the sub-control chip module controls the monomer polymer. Lithium-ion battery cells carry out separate charging protection; when discharging, the sub-control chip module also performs separate discharge protection for monomer polymer lithium-ion battery cells. In a group of protection sub-modules, a main control chip module is respectively connected to the first sub-control chip module and the second sub-control chip module through the oscillator module, and the first sub-control chip module and the second sub-control chip module are respectively connected to a single The structure of the bulk polymer lithium-ion battery can realize the function of charging and discharging each single polymer lithium-ion battery separately, and the two sub-control chip modules are connected as a group through a master control chip module, which can not only Ensure the stability of balanced charging and protection functions, and save costs.
所述总控芯片模块、第一分控芯片模块、第二分控芯片模块均包括集成芯片IC和场效应管MOS,集成芯片IC包括相互连接的微控单元和检测单元,检测单元分别连接在单体聚合物锂离子电芯充电端和输电端进行电流、电压、温度等电参数的检测,微控单元根据检测结果进行动作:若检测结果符合安全阀阈值,对应的场效应管MOS维持现有连接状态;若检测结果超出安全阀阈值,对应的场效应管MOS断开以将故障单体聚合物锂离子电芯隔离而保护动力锂电池组整体的安全。所述检测单元设置有多个温度检测点,以保证对动力电池组工作温度的全面检测。 The master control chip module, the first sub-control chip module, and the second sub-control chip module all include an integrated chip IC and a field effect transistor MOS, and the integrated chip IC includes a micro-control unit and a detection unit connected to each other, and the detection units are respectively connected to the The charging terminal and transmission terminal of the monomer polymer lithium-ion battery detect electrical parameters such as current, voltage, temperature, etc., and the micro-control unit takes action according to the detection result: if the detection result meets the safety valve threshold, the corresponding field effect transistor MOS maintains the current state. There is a connection state; if the detection result exceeds the threshold of the safety valve, the corresponding field effect transistor MOS is disconnected to isolate the faulty single polymer lithium-ion battery cell and protect the safety of the power lithium battery pack as a whole. The detection unit is provided with multiple temperature detection points to ensure a comprehensive detection of the working temperature of the power battery pack.
利用集成芯片IC的集成电路与场效应管MOS的连接实现过充、过放、过压、过温时的断路保护,此技术为成熟技术且集成芯片IC为现有的成熟产品,故不再赘述。 The connection between the integrated circuit of the integrated chip IC and the field effect transistor MOS is used to realize the circuit breaker protection during overcharge, overdischarge, overvoltage, and overtemperature. This technology is a mature technology and the integrated chip IC is an existing mature product, so it is no longer repeat.
所述集成芯片IC可采用TEA1750或TEA1791,TEA1750或TEA1791均为新一代功率因数校正(PFC)控制器和反激式(FLYBACK)开关电源控制器集成在一起的IC,集成度高,外接元件少,性能稳定且成本低廉。 The integrated chip IC can be TEA1750 or TEA1791, TEA1750 or TEA1791 is a new generation of power factor correction (PFC) controller and flyback (FLYBACK) switching power supply controller integrated IC, high integration, few external components , stable performance and low cost.
进一步地,为更好的实现本发明,所述塑料夹包括一对支架单元、第二紧固件和绝缘板,一对支架单元对称设置在单体聚合物锂离子电芯的两侧并连接为一体;所述支架单元的中部设置有散热通道,绝缘板嵌在散热通道内侧并与单体聚合物锂离子电芯接触;所述支架单元的四个角设置有L型凸部,L型凸部上设置有第一紧固孔和第二紧固孔,第二紧固件穿过第二紧固孔将对称设置在单体聚合物锂离子电芯左、右两侧的两个支架单元紧固连接,第一紧固件穿过第一紧固孔将多个塑料夹紧固连接;所述支架单元的上顶端设置紧固槽,金属U型卡的两个卡脚嵌入紧固槽;所述支架单元的外壳分布多个散热孔。 Further, in order to better realize the present invention, the plastic clip includes a pair of support units, a second fastener and an insulating plate, and the pair of support units are symmetrically arranged on both sides of the monomer polymer lithium ion battery core and connected One body; the middle part of the bracket unit is provided with a heat dissipation channel, and the insulating plate is embedded in the inner side of the heat dissipation channel and is in contact with the monomer polymer lithium ion battery; the four corners of the bracket unit are provided with L-shaped convex parts, L-shaped The convex part is provided with a first fastening hole and a second fastening hole, and the second fastening member passes through the second fastening hole to connect the two brackets symmetrically arranged on the left and right sides of the monomer polymer lithium-ion battery cell. The unit is fastened and connected, and the first fastener passes through the first fastening hole to fasten and connect multiple plastic clips; the upper top of the bracket unit is provided with a fastening groove, and the two clamping feet of the metal U-shaped card are embedded and fastened Slot; the housing of the bracket unit distributes a plurality of cooling holes.
所述单个电池模块组件的动力锂离子电池组中,塑料夹的一对支架单元对称设置在单体聚合物锂离子电芯的两侧并通过第二紧固件穿过第二紧固孔连接为一体;所述多个电池模块的电池模块组件通过第一紧固件依次穿过多个第一紧固孔将堆叠的多个电池模块连接为一体。所述散热通道、散热孔的设置利于单体聚合物锂离子电芯发热后的自发散热。 In the power lithium-ion battery pack of the single battery module assembly, a pair of bracket units of the plastic clip are symmetrically arranged on both sides of the single polymer lithium-ion battery cell and connected through the second fastening hole by the second fastener Integral; the battery module assembly of the plurality of battery modules passes through the plurality of first fastening holes sequentially through the first fastener to connect the stacked plurality of battery modules as a whole. The arrangement of the heat dissipation channel and the heat dissipation hole is beneficial to the spontaneous heat dissipation of the monomer polymer lithium ion battery cell after heating.
进一步地,为更好的实现本发明,所述支架单元还设置有纵向支撑条、纵向散热槽和卡接件,纵向支撑条设置在散热通道的开口处,纵向散热槽设置在支架单元的外侧面;所述卡接件包括卡脚和卡槽,对称设置的支架单元通过卡脚、卡槽的卡接进行定位连接。 Further, in order to better realize the present invention, the support unit is also provided with a longitudinal support bar, a longitudinal heat dissipation groove and a clamping member, the longitudinal support strip is arranged at the opening of the heat dissipation channel, and the longitudinal heat dissipation groove is arranged on the outside of the support unit On the side: the clamping member includes clamping feet and clamping slots, and the bracket units arranged symmetrically are positioned and connected through clamping joints of clamping feet and clamping slots.
所述纵向支撑条用于加强塑料夹的强度,纵向散热槽用于电池模块的自发散热,卡接件用于辅助对称设置的支架单元的定位以及固定连接。 The longitudinal support strips are used to strengthen the strength of the plastic clip, the longitudinal heat dissipation grooves are used for spontaneous heat dissipation of the battery module, and the clips are used to assist the positioning and fixed connection of the symmetrically arranged bracket units.
进一步地,为更好的实现本发明,所述第二紧固孔为沉头内螺纹通孔,第二紧固件包括相互套接的沉头螺栓和第二螺母,第二紧固件同时穿过对称设置的两个支架单元的第二紧固孔并通过第二螺母紧固连接。 Further, in order to better realize the present invention, the second fastening hole is a countersunk internal thread through hole, the second fastener includes a countersunk bolt and a second nut that are nested in each other, and the second fastener simultaneously Pass through the second fastening holes of the two symmetrically arranged bracket units and fasten and connect with the second nuts.
所述第二紧固孔为沉头内螺纹通孔,第二紧固件包括相互套接的沉头螺栓和第二螺母,第二紧固件将对称的支架单元进行紧固连接后,沉头螺栓的螺栓头位于沉头内螺纹通孔的沉头内,减小电池模块的体积。 The second fastening hole is a countersunk internal thread through hole, and the second fastener includes a countersunk bolt and a second nut that are nested in each other. After the second fastener fastens and connects the symmetrical bracket unit, the countersunk The bolt head of the head bolt is located in the countersunk head of the internal threaded through hole of the countersunk head, which reduces the volume of the battery module.
进一步地,为更好的实现本发明,所述第一紧固件包括相互套接的U型连接杆和第一螺母,U型连接杆的自由端设置外螺纹,U型连接杆依次穿过多个塑料夹的第一紧固孔且两端用第一螺母紧固连接。所述第一紧固件包括相互套接的U型连接杆和第一螺母,第一螺母分别拧接在U型连接杆的自由端,此结构方便快速固定的连接多个电池模块。 Further, in order to better realize the present invention, the first fastener includes a U-shaped connecting rod and a first nut that are nested in each other. The free end of the U-shaped connecting rod is provided with an external thread, and the U-shaped connecting rod passes through the The first fastening holes and the two ends of the multiple plastic clips are fastened and connected by first nuts. The first fastener includes a U-shaped connecting rod and a first nut which are nested in each other. The first nuts are respectively screwed on the free ends of the U-shaped connecting rod. This structure facilitates fast and fixed connection of multiple battery modules.
进一步地,为更好的实现本发明,所述金属U型卡包括U型卡扣和锁紧螺杆,U型卡扣设置有两个连接柱穿孔,锁紧螺杆穿过连接柱穿孔进行固定连接。 Further, in order to better realize the present invention, the metal U-shaped clip includes a U-shaped clip and a locking screw, the U-shaped clip is provided with two connection post holes, and the locking screw passes through the connection post holes for fixed connection .
所述U型卡中U型卡扣分别嵌入设置在支架单元上的紧固槽中,一方面可将相邻两个单体聚合物锂离子电芯的正极、负极连接后固定在塑料夹上,另一方面方便对称设置的支架单元定位固定;所述锁紧螺杆穿过连接柱穿孔,一方面紧固连接,另一方面方便检测信号线的接入。本发明采用双锁紧螺杆连接的方式,更有利于大功率电流的连接。 The U-shaped buckles in the U-shaped card are respectively embedded in the fastening grooves arranged on the bracket unit. On the one hand, the positive poles and negative poles of two adjacent monomer polymer lithium-ion batteries can be connected and fixed on the plastic clip. On the other hand, it facilitates the positioning and fixing of the symmetrically arranged bracket units; the locking screw passes through the connecting column to perforate, on the one hand, fastens the connection, and on the other hand, facilitates the access of the detection signal line. The present invention adopts the connection mode of double locking screw rods, which is more conducive to the connection of high-power current.
本发明与现有技术相比,具有以下优点及有益效果: Compared with the prior art, the present invention has the following advantages and beneficial effects:
(1)本发明将燃油动力汽车改装成插电式混合动力汽车的方法中将普通汽车改造为油电混合动力,不仅可以节约汽油消耗,而且大大降低行车费用,使用电驱动的情况下每公里费用仅为燃油费用的1/5~1/10,并且完全没有尾气排放,对于城市空气净化可以起显著的作用; (1) In the method of refitting a fuel-powered car into a plug-in hybrid car in the present invention, the conventional car is transformed into a gasoline-electric hybrid, which not only saves gasoline consumption, but also greatly reduces driving costs. The cost is only 1/5-1/10 of the fuel cost, and there is no exhaust emission at all, which can play a significant role in urban air purification;
(2)本发明将燃油动力汽车改装成插电式混合动力汽车的方法中在燃油动力汽车的后轮驱动结构上加装轮毂电机及电驱动控制系统,增强插电式混合动力汽车行驶的安全性并能承受高速刹车带来的冲击力; (2) In the method for refitting a fuel-powered vehicle into a plug-in hybrid vehicle in the present invention, an in-wheel motor and an electric drive control system are added to the rear wheel drive structure of the fuel-powered vehicle to enhance the driving safety of the plug-in hybrid vehicle High performance and can withstand the impact of high-speed braking;
(3)本发明将燃油动力汽车改装成插电式混合动力汽车的方法采用动力锂电池组结合锂电池保护模块作为轮毂电机动力,可有效降低油耗,及对空气的污染; (3) The method for converting a fuel-powered vehicle into a plug-in hybrid vehicle according to the present invention uses a power lithium battery pack combined with a lithium battery protection module as the hub motor power, which can effectively reduce fuel consumption and air pollution;
(4)本发明将燃油动力汽车改装成插电式混合动力汽车的装置中轮毂电机的设置可以承受高速长期行驶,轮毂电机驱动行驶最高可达120km/h,并且在高速制动情况下轴承不会发热烧毁; (4) The setting of the hub motor in the device for converting a fuel-powered vehicle into a plug-in hybrid vehicle according to the present invention can withstand high-speed long-term driving, and the driving speed of the hub motor can reach up to 120km/h, and the bearing will not be damaged under high-speed braking. will heat up and burn;
(5)本发明将燃油动力汽车改装成插电式混合动力汽车的装置中动力锂电池组的设置,将充电器和保护板的功能合成在一个动力锂电池组上,既可向多节动力电池提供均匀的充放电保护又减小整体的体积; (5) The present invention refits a fuel-powered vehicle into a plug-in hybrid vehicle by setting up a power lithium battery pack, combining the functions of a charger and a protection board on one power lithium battery pack, which can be used for multi-section power The battery provides uniform charge and discharge protection and reduces the overall volume;
(6)本发明将燃油动力汽车改装成插电式混合动力汽车的装置中锂电池组的分控芯片模块,其对每个单体聚合物锂离子电芯进行独立的充放电保护,有效保障动力电池组在大功率使用条件下的安全工作。 (6) The sub-control chip module of the lithium battery pack in the device for refitting a fuel-powered car into a plug-in hybrid car in the present invention performs independent charge and discharge protection for each monomer polymer lithium-ion battery cell, effectively ensuring The safe operation of the power battery pack under the condition of high power use.
(7)本发明将燃油动力汽车改装成插电式混合动力汽车的方法中可使用交流220v电源对动力锂电池组充电,也可在使用燃油动力情况下,采用车载发电机通过车载充电器对电池充电,提供了多种为锂电池组充电方式,降低能源消耗。 (7) In the method for refitting a fuel-powered vehicle into a plug-in hybrid vehicle in the present invention, an AC 220v power supply can be used to charge the power lithium battery pack; Battery charging provides a variety of charging methods for lithium battery packs to reduce energy consumption.
附图说明 Description of drawings
图1是本发明中轮毂电机的正面结构示意图; Fig. 1 is the front structure schematic diagram of hub motor in the present invention;
图2是本发明中轮毂电机的结构剖视示意图; Fig. 2 is a schematic sectional view of the structure of an in-wheel motor in the present invention;
图3是本发明中轮毂电机的内部结构图; Fig. 3 is the internal structural diagram of hub motor in the present invention;
图4为本发明锂电池组的结构示意图; Fig. 4 is the structural representation of lithium battery pack of the present invention;
图5为本发明锂电池组中保护子模块的结构示意图; 5 is a schematic structural view of the protection sub-module in the lithium battery pack of the present invention;
图6为本发明锂电池组中单个锂电池模块的结构示意图; 6 is a schematic structural view of a single lithium battery module in a lithium battery pack of the present invention;
图7为本发明的结构原理框图; Fig. 7 is a structural principle block diagram of the present invention;
其中:1—电机外壳,2—电机盖,3—逆变器,4—汽车推力轴承,5—金属线芯,6—电机轴,7—电机电缆,8—固定螺栓,9—动力锂电池组,91—金属U型卡,911—U型卡扣,9111—连接柱穿孔,912—锁紧螺杆,921—支架单元,9 211—散热通道,9212—第一紧固孔,9213—第二紧固孔,9214—紧固槽,9215—散热孔,9216—纵向支撑条,9217—纵向散热槽,9218—卡脚,9219—卡槽,9221—沉头螺栓,9222—第二螺母,10—锂电池保护模块。 Among them: 1—motor shell, 2—motor cover, 3—inverter, 4—automobile thrust bearing, 5—metal wire core, 6—motor shaft, 7—motor cable, 8—fixing bolt, 9—power lithium battery Group, 91—metal U-shaped clip, 911—U-shaped buckle, 9111—connecting column perforation, 912—locking screw, 921—bracket unit, 9 211—radiation channel, 9212—the first fastening hole, 9213—the first Two fastening holes, 9214—fastening groove, 9215—radiation hole, 9216—longitudinal support bar, 9217—longitudinal heat dissipation groove, 9218—clip foot, 9219—slot, 9221—sunk head bolt, 9222—second nut, 10—Lithium battery protection module.
具体实施方式 Detailed ways
下面结合实施例对本发明作进一步地详细说明,但本发明的实施方式不限于此。 The present invention will be further described in detail below in conjunction with examples, but the embodiments of the present invention are not limited thereto.
实施例1: Example 1:
本实施例的将燃料燃油动力汽车改装插电式混合动力汽车的方法,如图7所示,针对两驱汽车面包车、小型货车、SUV车、轿车等,在不改变原有动力结构的条件下,在前驱结构上加装轮毂电机及电驱动控制系统,将后轮的鼓刹该状为碟刹;并采用动力锂电池组结合锂电池保护模块作为轮毂电动力;使用交流220v电源对锂电池组充电,也可在使用燃油动力情况下,采用车载发电机通过车载充电器对电池充电;采用平板电脑监控锂电池组电机工作系统。 The method for refitting a fuel-fuel powered vehicle into a plug-in hybrid vehicle in this embodiment, as shown in FIG. , add hub motor and electric drive control system to the front drive structure, the drum brake of the rear wheel is shaped like a disc brake; and use a power lithium battery pack combined with a lithium battery protection module as the hub electric power; use an AC 220v power supply to power the lithium battery It can also charge the battery through the on-board charger by using the on-board generator when using fuel power; use a tablet computer to monitor the motor working system of the lithium battery pack.
本实施例中还公开了一种将燃油动力汽车改装成插电式混合动力汽车的装置包括轮毂电机、电驱动控制系统、电池模块组件,其中轮毂电机,如图1、图2、图3所示,包括电机外壳1、电机盖2和电机轴6,电机轴6贯穿在电机外壳1和电机盖2中部,且电机轴6通过法兰盘与电机外壳1和电机盖2固定,电机外壳1相对于电机盖2的另一侧设有呈环带分布的固定螺栓8,电机轴6的两端均设有汽车推力轴承4连接电机外壳1和电机盖2;电机外壳1内部设有逆变器3,逆变器3嵌插固定在电机轴6上,逆变器3内部安装有金属线芯5,金属线芯5与电机轴6内部通入的电机电缆7相连; This embodiment also discloses a device for converting a fuel-powered vehicle into a plug-in hybrid vehicle, including an in-wheel motor, an electric drive control system, and a battery module assembly, wherein the in-wheel motor is shown in Figures 1, 2 and 3 As shown, it includes the motor casing 1, the motor cover 2 and the motor shaft 6. The motor shaft 6 runs through the middle of the motor casing 1 and the motor cover 2, and the motor shaft 6 is fixed to the motor casing 1 and the motor cover 2 through a flange. The motor casing 1 The other side of the motor cover 2 is provided with fixed bolts 8 distributed in a ring, and both ends of the motor shaft 6 are provided with vehicle thrust bearings 4 to connect the motor housing 1 and the motor cover 2; the motor housing 1 is equipped with an inverter Inverter 3, the inverter 3 is embedded and fixed on the motor shaft 6, the metal wire core 5 is installed inside the inverter 3, and the metal wire core 5 is connected with the motor cable 7 leading into the motor shaft 6;
电池模块组件包括动力锂电池组9和锂电池保护模块10,如图3所示,动力锂电池组9包括电池模块和第一紧固件,电池模块包括多个错极堆叠且依次电联的单体聚合物锂离子电芯,金属U型卡91和塑料夹,单体聚合物锂离子电芯置于塑料夹中,金属U型卡91连接相邻单体聚合物锂离子电芯的两极,并将其卡接在为塑料夹上,第一紧固件与电池模块连接; The battery module assembly includes a power lithium battery pack 9 and a lithium battery protection module 10. As shown in FIG. 3, the power lithium battery pack 9 includes a battery module and a first fastener. Monomer polymer lithium-ion batteries, metal U-shaped cards 91 and plastic clips, monomer polymer lithium-ion batteries placed in plastic clips, metal U-shaped cards 91 connected to the two poles of adjacent monomer polymer lithium-ion batteries , and clamp it on the plastic clip, and connect the first fastener with the battery module;
锂电池保护模块10,如图5所示,包括相互连接的整流滤波模块和充放电保护模块,充放电保护模块包括多个保护子模块,保护子模块包括总控芯片模块、震荡器模块、第一分控芯片模块和第二分控芯片模块,总控芯片模块通过震荡器模块分别连接第一分控芯片模块、第二分控芯片模块、第一分控芯片模块、第二分控芯片模块均包括集成芯片IC和场效应管MOS。 The lithium battery protection module 10, as shown in FIG. 5 , includes a rectification filter module and a charging and discharging protection module connected to each other. The charging and discharging protection module includes a plurality of protection sub-modules, and the protection sub-modules include a master control chip module, an oscillator module, a One sub-control chip module and the second sub-control chip module, the main control chip module is respectively connected to the first sub-control chip module, the second sub-control chip module, the first sub-control chip module, and the second sub-control chip module through the oscillator module Both include integrated chip IC and field effect transistor MOS.
以72V聚合物锂离子动力电池组为例,如图5所示,72V聚合物锂离子动力电池组共由20个单体聚合物锂离子电芯(1号~20号)串联组成,相邻的两个单体聚合物锂离子电芯为一组并分别由第一分控芯片模块、第二分控芯片模块通过振荡器模块与总控芯片模块连接组成一组保护子模块,共10组保护子模块(1001~1010)。充电时,市电为220V的交流电,经过整流滤波模块转变为直流电后均衡分配至各个保护子模块的总控芯片模块,经过振荡器模块的振荡形成交流电源向单体聚合物锂离子电芯进行充电,由保护子模块201中的第一分控芯片模块向单体聚合物锂离子电芯1号进行充电保护;由保护子模块201中的第二分控芯片模块向单体聚合物锂离子电芯2号进行充电保护。放电时,由保护子模块201中的第一分控芯片模块向单体聚合物锂离子电芯1号进行放电保护;由保护子模块201中的第二分控芯片模块向单体聚合物锂离子电芯2号进行放电保护。依次类推,每一个单体聚合物锂离子电芯由一个分控芯片模块提供独立的充放电保护。 Taking the 72V polymer lithium-ion power battery pack as an example, as shown in Figure 5, the 72V polymer lithium-ion power battery pack is composed of 20 monomer polymer lithium-ion batteries (No. 1 to No. 20) connected in series. The two monomer polymer lithium-ion batteries form a group and are composed of the first sub-control chip module and the second sub-control chip module through the oscillator module and the main control chip module to form a group of protection sub-modules, a total of 10 groups Protection sub-module (1001~1010). When charging, the mains power is 220V alternating current, which is converted into direct current by the rectification and filtering module and then evenly distributed to the master control chip module of each protection sub-module. Charging, the first sub-control chip module in the protection sub-module 201 carries out charging protection to the monomer polymer lithium ion battery No. 1; the second sub-control chip module in the protection sub-module 201 supplies the monomer polymer lithium ion Cell No. 2 performs charging protection. When discharging, discharge protection is carried out from the first sub-control chip module in the protection sub-module 201 to the monomer polymer lithium ion battery No. 1; Ion battery No. 2 is under discharge protection. By analogy, each monomer polymer lithium-ion battery is provided with independent charge and discharge protection by a sub-control chip module.
实施例2: Example 2:
本实施例在上述实施例基础上做进一步优化,如图4所示,所述塑料夹包括一对支架单元921、第二紧固件和绝缘板,一对支架单元921对称设置在单体聚合物锂离子电芯的两侧并连接为一体;所述支架单元921的中部设置有散热通道9211,绝缘板嵌在散热通道9211内侧并与单体聚合物锂离子电芯接触;所述支架单元921的四个角设置有L型凸部,L型凸部上设置有第一紧固孔9212和第二紧固孔9213,第二紧固件穿过第二紧固孔9213将对称设置在单体聚合物锂离子电芯左、右两侧的两个支架单元921紧固连接,第一紧固件穿过第一紧固孔9212将多个塑料夹紧固连接;所述支架单元921的上顶端设置紧固槽9214,金属U型卡91的两个卡脚9218嵌入紧固槽9214;所述支架单元921的外壳分布多个散热孔9215。本实施例的其他部分与上述实施例相同,故不再赘述。 This embodiment is further optimized on the basis of the above-mentioned embodiments. As shown in FIG. 4, the plastic clip includes a pair of bracket units 921, a second fastener and an insulating plate. The two sides of the lithium-ion battery are connected as a whole; the middle part of the support unit 921 is provided with a heat dissipation channel 9211, and the insulating plate is embedded in the heat dissipation channel 9211 and is in contact with the monomer polymer lithium-ion battery; the support unit The four corners of 921 are provided with L-shaped protrusions, and the L-shaped protrusions are provided with a first fastening hole 9212 and a second fastening hole 9213, and the second fastener passes through the second fastening hole 9213 and is symmetrically arranged on the The two bracket units 921 on the left and right sides of the monomer polymer lithium-ion battery are fastened and connected, and the first fastener passes through the first fastening hole 9212 to fasten and connect a plurality of plastic clips; the bracket unit 921 A fastening groove 9214 is provided on the upper top of the metal U-shaped card 91, and two clamping feet 9218 of the metal U-shaped card 91 are inserted into the fastening groove 9214; the shell of the bracket unit 921 is distributed with a plurality of cooling holes 9215. Other parts of this embodiment are the same as those of the foregoing embodiments, so details are not repeated here.
实施例3: Example 3:
本实施例在上述实施例基础上做进一步优化,如图6所示,所述支架单元921还设置有纵向支撑条9216、纵向散热槽9217和卡接件,纵向支撑条9216设置在散热通道9211的开口处,纵向散热槽9217设置在支架单元921的外侧面;所述卡接件包括卡脚9218和卡槽9219,对称设置的支架单元921通过卡脚9218、卡槽9219的卡接进行定位连接。本实施例的其他部分与上述实施例相同,故不再赘述。 This embodiment is further optimized on the basis of the above-mentioned embodiments. As shown in FIG. 6 , the bracket unit 921 is also provided with a longitudinal support bar 9216, a longitudinal heat dissipation groove 9217 and a clip, and the longitudinal support bar 9216 is arranged on the heat dissipation channel 9211. At the opening of the bracket unit 9217, the longitudinal cooling groove 9217 is arranged on the outer surface of the bracket unit 921; the clamping member includes a clamping foot 9218 and a clamping groove 9219, and the symmetrically arranged bracket unit 921 is positioned by clamping the clamping foot 9218 and the clamping groove 9219 connect. Other parts of this embodiment are the same as those of the foregoing embodiments, so details are not repeated here.
实施例4: Example 4:
本实施例在上述实施例基础上做进一步优化,如图6所示,所述第二紧固孔9213为沉头内螺纹通孔,第二紧固件包括相互套接的沉头螺栓9221和第二螺母9222,第二紧固件同时穿过对称设置的两个支架单元921的第二紧固孔9213并通过第二螺母9222紧固连接。本实施例的其他部分与上述实施例相同,故不再赘述。 This embodiment is further optimized on the basis of the above embodiments. As shown in FIG. 6, the second fastening hole 9213 is a countersunk internal thread through hole, and the second fastener includes countersunk bolts 9221 and The second nut 9222 , the second fastener passes through the second fastening holes 9213 of the two symmetrically arranged bracket units 921 and is fastened and connected by the second nut 9222 . Other parts of this embodiment are the same as those of the foregoing embodiments, so details are not repeated here.
实施例5: Example 5:
本实施例在上述实施例基础上做进一步优化,所述第一紧固件包括相互套接的U型连接杆和第一螺母,U型连接杆的自由端设置外螺纹,U型连接杆依次穿过多个塑料夹的第一紧固孔9212且两端用第一螺母紧固连接。本实施例的其他部分与上述实施例相同,故不再赘述。 This embodiment is further optimized on the basis of the above embodiments. The first fastener includes a U-shaped connecting rod and a first nut that are nested in each other. The free end of the U-shaped connecting rod is provided with an external thread, and the U-shaped connecting rod is in turn Pass through the first fastening holes 9212 of multiple plastic clips and fasten the two ends with first nuts. Other parts of this embodiment are the same as those of the foregoing embodiments, so details are not repeated here.
实施例6: Embodiment 6:
本实施例在上述实施例基础上做进一步优化,如图6所示,进一步地,所述金属U型卡11包括U型卡扣911和锁紧螺杆912,U型卡扣911设置有两个连接柱穿孔9111,锁紧螺杆912穿过连接柱穿孔9111进行固定连接。本实施例的其他部分与上述实施例相同,故不再赘述。 This embodiment is further optimized on the basis of the above embodiments, as shown in Figure 6, further, the metal U-shaped card 11 includes a U-shaped card 911 and a locking screw 912, and the U-shaped card 911 is provided with two The connecting column perforates 9111, and the locking screw 912 passes through the connecting column perforating 9111 for fixed connection. Other parts of this embodiment are the same as those of the foregoing embodiments, so details are not repeated here.
以上所述,仅是本发明的较佳实施例,并非对本发明做任何形式上的限制,凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化,均落入本发明的保护范围之内。 The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Any simple modifications and equivalent changes made to the above embodiments according to the technical essence of the present invention all fall within the scope of the present invention. within the scope of protection.
Claims (10)
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