CN109760670A - A kind of method that tradition front-engine rear-drive internal-combustion engines vehicle repacks hybrid vehicle into - Google Patents

A kind of method that tradition front-engine rear-drive internal-combustion engines vehicle repacks hybrid vehicle into Download PDF

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CN109760670A
CN109760670A CN201910197131.6A CN201910197131A CN109760670A CN 109760670 A CN109760670 A CN 109760670A CN 201910197131 A CN201910197131 A CN 201910197131A CN 109760670 A CN109760670 A CN 109760670A
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motor
vehicle
engine
hybrid
battery
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CN109760670B (en
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曾小华
钱琦峰
宋大凤
崔臣
牛超凡
张轩铭
李晓建
高福旺
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Jilin University
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Jilin University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
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    • Y02T10/62Hybrid vehicles

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Abstract

The invention discloses a kind of methods that traditional front-engine rear-drive internal-combustion engines vehicle repacks hybrid vehicle into, aim to solve the problem that exploitation hybrid vehicle cost of investment is high in the prior art, the status of R&D cycle length, install electric force aid system additional on traditional front-engine rear-drive internal-combustion engines vehicle, including battery, power coupler, motor, hybrid controller, electric machine controller, power source management controller, under the premise of not changing original whole-control system, hybrid controller is according to whole vehicle state signal, real-time control motor exports suitable revolving speed and torque, pass through this closed-loop system of people-vehicle, vehicle work is adjusted in different mode.Under the premise of increasing a small amount of component, be not only utilized the dynamical system of original orthodox car, but also there is good oil-saving effect, repacking quickly, control it is simple, the characteristics of high reliablity.

Description

A kind of method that tradition front-engine rear-drive internal-combustion engines vehicle repacks hybrid vehicle into
Technical field
The invention belongs to automobile energy-saving technology and new-energy automobile fields, relate generally to a kind of traditional front-engine rear-drive internal combustion engine The method of modifying of automobile, more precisely, the present invention relates to a kind of traditional front-engine rear-drive internal-combustion engines vehicle rapid refits into mixing The method of power vehicle simultaneously has the characteristics of good oil-saving effect, control is simple, high reliablity.
Background technique
Hybrid vehicle has good economy and dynamic property, and it is short to not only solve pure electric automobile continual mileage, The disadvantages of charging is frequently and the charging time is long, and also ensure that engine works in high efficiency range as far as possible, it improves whole Vehicle fuel economy.But in order to realize the plurality of advantages of hybrid vehicle, volume production hybrid vehicle needs huge throwing Cost and very long R&D cycle are provided, and then causes hybrid vehicle compared to orthodox car, the market price is higher, it is difficult to wide Big consumer receives.If certain modification, only increases some zero on it by existing traditional combustion engine automotive engineering The devices such as part, such as power coupling mechanism, motor, power battery, it is mixed after repacking in the case where complete vehicle structure variation is little The characteristics of closing power vehicle has good oil-saving effect, and repacking is quick, control is simple, high reliablity.
Current techniques are directed to the repacking of traditional combustion engine automobile, mainly utilize original dynamical system, external battery, electricity The devices such as machine and its controller are combined into a set of electric force aid system.According to existing method of modifying, it generally will appear both sides Problem: on the one hand, the automobile after repacking carries biggish battery pack, causes car weight and increased costs, and is difficult to get rid of and fill The disadvantages of electric frequent, the time is long, while reliability is poor.On the other hand, the mode of engine and motor always timesharing driving, into And engine and motor working efficiency cannot be caused generally lower, it is difficult to reach using the energy compatibility between engine and motor To preferable oil-saving effect.
Existing some patents, if China Patent Publication No. is CN 104627014B, publication date is November 07 in 2017 Day, entitled " by fuel power automobile repacking at the device of plug-in hybrid-power automobile ", the invention is in rear wheel drive It installs hub motor in structure additional, drives vehicle with original dynamical system timesharing, provide a kind of by fuel power automobile repacking For the method for plug-in hybrid-power automobile.China Patent Publication No. CN 104401197A, publication date are on March 11st, 2015, Entitled " a kind of hybrid power truck self-contained electric system ", the invention by installing a set of energy recycling system additional to truck, The recycling to vibrational energy and braking energy is realized, for provide energy supplement under truck specific operation.
In conclusion existing repacking traditional combustion engine automobile be hybrid vehicle in terms of patent, it is simple original Dynamical system on be superimposed, there is no the increased power driven system of institute and an original dynamical system is not considered simultaneously, so that this two systems Coordinated operation, as far as possible reduction fuel consumption.Therefore, it is necessary to provide a kind of traditional combustion engine automobile repacking method to make up The deficiencies in the prior art.
Summary of the invention
The present invention is directed to alleviate the status that exploitation hybrid vehicle cost of investment is high, the R&D cycle is long in the prior art, And the method for considering that existing traditional front-engine rear-drive internal-combustion engines vehicle repacks hybrid vehicle into is less, cannot embody The effect of the obvious fuel-economizing of hybrid vehicle proposes that a kind of traditional front-engine rear-drive internal-combustion engines vehicle repacks hybrid vehicle into The dynamical system of original orthodox car had both been utilized in method, and under the premise of increasing a small amount of component, had good fuel-economizing effect Fruit, the feature that repacking is quick, control is simple.
In order to solve the above technical problems, the present invention is achieved by the following technical scheme:
A kind of method that tradition front-engine rear-drive internal-combustion engines vehicle repacks hybrid vehicle into, the component of installation includes electric power storage Pond, power coupler, motor, hybrid controller (HCU), electric machine controller (MCU), power source management controller (BMS), institute The power coupler stated is a pair of intermeshing gear, and the motor connects electric machine controller, the electric machine controller It is connect with hybrid controller, receives the control instruction of hybrid controller, the battery and electric machine controller connect It connects, for providing driving energy to motor and recycling braking energy, the power source management controller is connect with battery, is controlled Battery steady operation processed, on the one hand connection electric machine controller, order are on the one hand total with vehicle CAN for the hybrid controller Line connection, acquires the running state information of vehicle.
On traditional front-engine rear-drive internal-combustion engines vehicle, do not change the control method of original automobile itself, only changes mechanical knot Structure after the speed changer of traditional combustion engine power vehicle, installs power coupler additional before main reducing gear, motor is played to transmission shaft Power-assisted effect.The control of engine added hybrid controller after not reequiped depends entirely on the original control of automobile and patrols Volume.Hybrid controller acquires car speed, cell voltage, battery current, brake pedal aperture, solar term by CAN bus Door aperture, gear, clutch position information send control instruction, electric machine controller root to electric machine controller by these information According to the control instruction received, direct torque is carried out to motor.The control that electric machine controller only receives hybrid controller refers to It enables.The torque of motor and the torque of engine are combined and passed to differential mechanism using power coupler, and then is driven Vehicle operation.
There are four types of operating modes for hybrid vehicle after repacking, first, engine works independently, motor idle running is not right Outer output energy does not also absorb energy, under this mode as complete internal-combustion engines vehicle traditional before repacking;Second, motor and hair Motivation while output power, motor work at this time is in electric motor state;Third, automobile is under damped condition, regeneration system is realized Energy recycling, motor work in Generator Status;Fourth, automobile is under purely mechanic damped condition, motor idle running.
Under conditions of guaranteeing drive manner identical with traditional combustion engine automobile, so that whole repacking is small and simple, together When there is a degree of fuel-economizing ability, be that the hybrid vehicle after repacking it is expected the effect that reaches.It is reached below according to expectation To repacking effect the control method of different mode is illustrated:
Driver intention is identified first, the aperture of driving pedal and brake pedal is stepped on by acquiring driver, Determine current drive demand.When drive demand is driving and SOC > SOClowWhen, wherein SOC is the charged shape of battery State, SOClowFor storage battery charge state lower threshold, automotive service drives vehicle in mode two, engine and motor jointly.This Hybrid controller is according to the signal received in CAN bus under mode, so that the power variation of engine and motor is at one Fixed proportionate relationship realizes the effect of motor power-assisted.Specific calculate obtains the current output power of engine according to formula (1), so Afterwards calculate engine power variation, due to regulation motor power variation and engine power variation at certain Proportionate relationship, and then the desired output power of motor is calculated by formula (2), the desired output of motor is further determined by formula (3) Torque.
In formula, ig--- gearbox speed ratio
i0--- base ratio
R --- radius of wheel
ua--- the speed of automobile
The revolving speed of n --- engine
Te--- the torque of engine
Pe--- the output power of engine
In formula, a --- the proportionality coefficient of engine output variable quantity and output power of motor variable quantity
ΔPe--- output power variable quantity of the engine at adjacent control time point
ΔPm--- output power variable quantity of the motor at adjacent control time point
Pm(k) --- motor desired output power when kth secondary control
Tm(k)=9549Pm(k)igim/n (3)
In formula, im--- the reduction ratio of power coupler
Tm(k) --- motor desired output torque when kth secondary control
When drive demand is driving and SOC < SOClowWhen, for automotive service in mode one, vehicle is operated alone in engine, electricity Machine idle running.
When drive demand is braking and SOC < SOChighWhen, wherein SOChighFor storage battery charge state upper threshold, vapour Turner is made in mode three, motor braking energy regenerating.Hybrid controller acquires brake pedal by CAN bus under this mode Aperture, and the percentage of the total brake pedal aperture of Zhan under the aperture is calculated, the desired braking moment of motor is calculated by formula (4).
Tmbrk=Tmaxbrk·b (4)
In formula, b --- the percentage of the total brake pedal aperture of brake pedal aperture Zhan
Tmaxbrk--- the maximum brake drag square for allowing motor to export when Brake energy recovery
Tmbrk--- the brake drag square of motor output it is expected when Brake energy recovery
When drive demand is braking and SOC > SOChighWhen, automotive service carries out purely mechanic braking in mode four, vehicle, Motor does not generate electricity not power-assisted yet, to prevent accumulator super-charge.
Compared with prior art the beneficial effects of the present invention are:
1. avoiding, the existing Development of HEV Technology development cycle is long, and the big status of development difficulty is existing by reequiping Traditional combustion engine automobile accelerate the R&D and production period by original technology;
2. only increasing a set of electric force aid system, the change of at low cost and mechanical structure is small, easy to process and repacking;
3. using simple control method, high reliablity, the development time is short, and compared with traditional combustion engine automobile, tool Dynamic property is strong, hence it is evident that the characteristics of oil-saving effect.
4. battery charges without going through outside, capacity need not be very big, reduces complete vehicle weight and cost;
Detailed description of the invention
The present invention will be further described below with reference to the drawings:
Fig. 1 is the hybrid vehicle overall structure schematic diagram after repacking of the present invention;
Fig. 2 connection signal relation principle figure between the hybrid vehicle disparate modules after repacking of the present invention;
Fig. 3 is the hybrid vehicle macro-control relational graph after repacking of the present invention;
Fig. 4 is the energy flow schematic diagram that the hybrid vehicle after repacking of the present invention works in mode once;
Fig. 5 is energy flow schematic diagram of the hybrid vehicle work under mode two after repacking of the present invention;
Fig. 6 is the energy flow schematic diagram of hybrid vehicle work in mode three after repacking of the present invention;
Fig. 7 is the determination flow chart of drive demand of the present invention;
Fig. 8 handoff relation figure between mode of the present invention;
Specific embodiment:
The present invention is explained in detail with reference to the accompanying drawing:
Refering to fig. 1, dotted line frame (5) is to reequip the electric force aid system added after original front-engine rear-drive automobile, including dynamic Mechanical couple (8), motor (9), hybrid controller (10), electric machine controller (11), battery management controller (12), electric power storage Pond (13).Figure in figure other than dotted line frame (5), the as structure principle chart of traditional combustion engine automobile, including wheel (1), internal combustion engine (2), clutch (3), speed changer (4), transmission shaft (6), main reducing gear (7).(14) are CAN bus signal in figure Figure.The power coupler (8) is a pair of intermeshing gear, central axis and transmission shaft (6) of one of gear Collinearly, and the gear is fixed together with transmission shaft, can use spline or pin connection, the axis of another gear It is conllinear with the power output shaft line of motor, and the gear is fixed together with motor output shaft, can using spline or Pin connection.The electric machine controller (11) connects motor (9), battery (13), hybrid controller (10), the electricity Machine controller (11) controls motor operation under specific torque and revolving speed, and the hybrid controller (10) is to motor control Device (11) processed sends control instruction, and the battery (13) provides electric energy, the battery management to electric machine controller (11) Controller (12) connects battery (13), and control battery is according to instruction steady operation, the battery management controller connection Automobile CAN-bus (14) receives coherent signal, and for controlling battery (13) work, the hybrid controller connects vapour Vehicle CAN bus (14) for receiving automobile correlated condition signal, and combines these information, sends and control to electric machine controller (11) System instruction.
Referring to Fig.2, to traditional combustion engine automobile repacking at the modules connection signal relation after hybrid vehicle Analysis.Hybrid vehicle system after entire repacking is divided into lower module, respectively Driver Model, breaker module, hair Motivation module, clutch/transmission module, battery/battery management module, motor/electric machine controller module, Coupler Module, Hybrid controller module, differential module, wheel module.Solid line connection represents mechanical connection in figure, and dotted line is connected as electricity The connection of road signal.Identical as driver's normal driving traditional combustion engine automobile, driver is stepped on by operation brake pedal, driving The movement such as plate, clutch and gear sends to engine and accelerates so that Driver Model sends brake pedal aperture to brake Pedal opening sends clutch position to clutch/transmission module, and gear positions signal, then engine output torque is given Clutch/transmission module.Hybrid controller is opened by receiving car speed, cell voltage, battery current, brake pedal The information such as degree, throttle opening, gear, clutch position control the torque of motor/electric machine controller module output response and turn Speed integrates clutch/transmission module output torque and motor/electric machine controller module is defeated then by Coupler Module Torque out is finally exported torque to differential mechanism, and last differential mechanism inputs to wheel, and wheel is simultaneously also by the machine of brake Tool control for brake.
Refering to Fig. 3, the hybrid vehicle macro-control level after repacking is explained, in general traditional combustion engine vapour Under vehicle, driver is inputed to orthodox car control logic, and then pass to vehicle by different driver behaviors by driver, Vehicle exports speed feedback to driver, and then forms a closed-loop system, under the hybrid vehicle after repacking, driver Driver behavior not only inputed to traditional control logic, but also inputed to hybrid power control logic, while CAN is total Some vehicle condition signals on line have also inputed to hybrid power control logic, according to these input signals, control algolithm pair Motor controls in real time, it is made to export optimum torque, and the torque then in conjunction with engine output is ultimately transferred to vehicle, realizes electricity Then the power-assisted effect of machine is responded by vehicle, hybrid power vapour of the feedback speed to driver, after forming a new repacking Vehicle controls closed-loop system.In the case that the demand speed of driver is certain, automobile after repacking due to motor power-assisted effect, The pedal opening that driver's gas pedal opening ratio drives original automobile wants small.And due to motor can in automobile brake it is real Existing Brake energy recovery, therefore the hybrid vehicle after repacking has good oil-saving effect.
Energy flow schematic diagram of the hybrid vehicle work in mode once refering to Fig. 4, after repacking.In the mode Under, engine works independently, and motor both plays drag effect without power-assisted or not, but due to the structure of power coupler, motor It can be only in idling conditions, externally output energy does not absorb energy yet, and the hybrid vehicle after reequiping under this mode is complete As the working characteristics of internal-combustion engines vehicle traditional before repacking.
Energy flow schematic diagram of the hybrid vehicle work under mode two refering to Fig. 5, after repacking.Under the mode, Motor and engine while output power, under electric motor state, battery is in discharge condition, power coupling for motor work at this time Clutch receives the torque of engine and motor transmitting, and vehicle operation is driven after merging.
The energy flow schematic diagram of hybrid vehicle work in mode three refering to Fig. 6, after repacking.In the mode Under, motor regenerating braking energy recycling, motor works under Generator Status, and motor speed and torque direction are opposite.
Driver's input is acquired according to hybrid power automobile controller refering to Fig. 7, AccPed represents accelerator pedal in figure Aperture, BrkPad represent brake pedal aperture, first determine whether BrkPad is greater than zero, if it is greater than zero, then interpretation driver Demand is braking, otherwise judges whether AccPed is greater than zero, if it is greater than zero, then judging that operator demand for driving, otherwise drives The person's of sailing demand is to slide or stop.
Refering to Fig. 8, wherein A represents mode one, and B represents mode two, and C represents mode three, and D represents mode four, a, b, c, d, E, f, g, h, j, k, m, n respectively represent the condition mutually converted between different mode, and A to B switching condition is a, and B to A switches item Part is b, and A to C switching condition is d, and C to A switching condition is c, and C to D switching condition is e, and D to C switching condition is f, and D to B is cut Changing condition is g, and B to D and switching condition are h, and A to D switching condition is k, and D to A switching condition is j, and C to B switching condition is m, B It is n to C switching condition.The meaning that different condition represents is as follows.
Wherein: condition a, g, m are that drive demand is driving and SOC > SOClow, it is driving that condition b, c, j, which are drive demand, And SOC < SOClow, condition d, f, n are that drive demand is braking and SOC < SOChigh, it is braking that condition e, h, k, which are drive demand, And SOC > SOChigh.Wherein SOC is the state-of-charge of battery, SOClowFor storage battery charge state lower threshold, SOChighFor Storage battery charge state upper threshold.
When work is in A and D, the working method of automobile is consistent with before repacking, the not shadow of the electric force aid system after repacking The work for ringing original component obtains the current output power of engine according to formula (5), then calculates engine when working in B Power variation, since the power variation of regulation motor and the power variation of engine are at certain proportionate relationship, into And the desired output power of motor is calculated by formula (6), the desired output torque of motor is further determined by formula (7).
In formula, ig--- gearbox speed ratio
i0--- base ratio
R --- radius of wheel
ua--- the speed of automobile
The revolving speed of n --- engine
Te--- the torque of engine
Pe--- the output power of engine
In formula, a --- the proportionality coefficient of engine output variable quantity and output power of motor variable quantity
ΔPe--- output power variable quantity of the engine at adjacent control time point
ΔPm--- output power variable quantity of the motor at adjacent control time point
Pm(k) --- motor desired output power when kth secondary control
Tm(k)=9549Pm(k)igim/n (7)
In formula, im--- the reduction ratio of power coupler
Tm(k) --- motor desired output torque when kth secondary control
When work in C, motor braking energy regenerating.Hybrid controller is acquired by CAN bus and is made under this mode Dynamic pedal opening, and the percentage of the total brake pedal aperture of Zhan under the aperture is calculated, the braking moment of motor is calculated by formula (8).
Tmbrk=Tmaxbrk·b (8)
In formula, b --- the percentage of the total brake pedal aperture of brake pedal aperture Zhan
Tmaxbrk--- the maximum brake drag square for allowing motor to export when Brake energy recovery
Tmbrk--- the brake drag square of motor output it is expected when Brake energy recovery

Claims (4)

1. a kind of method that tradition front-engine rear-drive internal-combustion engines vehicle repacks hybrid vehicle into, which is characterized in that before tradition The speed changer (4) for postponing drive internal-combustion engines vehicle installs electric force aid system (5), the electric force aid system additional afterwards, before main reducing gear (7) Including power coupler (8), motor (9), hybrid controller (10), electric machine controller (11), battery management controller (12), battery (13), the hybrid controller (10) control motor (9) work in different modes, and cooperation is started Machine drives vehicle jointly, and the battery (13) gives electric machine with energy, the motor as generator to battery into Row reverse charging.
2. the method that a kind of traditional front-engine rear-drive internal-combustion engines vehicle according to claim 1 repacks hybrid vehicle into, It is characterized in that, the different mode that the motor works includes following four mode, first, motor work is in motor shape State, battery are electric machine with energy, and output power drives vehicle simultaneously for motor and engine;Second, engine works independently, Motor idle running, battery, which does not discharge, also not to charge;Third, motor work is in Generator Status, engine does not work, and realizes braking Energy regenerating, battery charging;Fourth, motor and engine do not work, vehicle carries out purely mechanic braking;For different mode Operating condition and work step, including the following contents:
Step 1: being identified to driver intention;Hybrid power automobile controller acquisition driver's input, including add Speed pedal aperture AccPed, brake pedal aperture Brk Pad, judges whether Brk Pad is greater than zero, if it is greater than zero, then interpretation Operator demand be braking, otherwise judge whether AccPed is greater than zero, if it is greater than zero, then judge operator demand for drive, Otherwise operator demand is to slide or stop;
Step 2: dividing the operating mode of automobile, and motor is controlled under each operating mode and exports desired torque;Work as driving Demand is driving and SOC > SOClowWhen, wherein SOC is the state-of-charge of battery, SOClowFor under storage battery charge state Threshold value, automotive service drive vehicle in mode two, engine and motor jointly;The hybrid controller is according to formula (1) the current output power of engine is calculated, the desired output power of motor is calculated by formula (2), further determines electricity by formula (3) The desired output torque of machine;
In formula, ig--- gearbox speed ratio
i0--- base ratio
R --- radius of wheel
ua--- the speed of automobile
The revolving speed of n --- engine
Te--- the torque of engine
Pe--- the output power of engine
In formula, a --- the proportionality coefficient of engine output variable quantity and output power of motor variable quantity
ΔPe--- output power variable quantity of the engine at adjacent control time point
ΔPm--- output power variable quantity of the motor at adjacent control time point
Pm(k) --- motor desired output power when kth secondary control
Tm(k)=9549Pm(k)igim/n (3)
In formula, im--- the reduction ratio of power coupler
Tm(k) --- motor desired output torque when kth secondary control
When drive demand is driving and SOC < SOClowWhen, for automotive service in mode one, vehicle is operated alone in engine, and motor is empty Turn;
When drive demand is braking and SOC < SOChighWhen, wherein SOChighFor storage battery charge state upper threshold, automobile work Make in mode three, motor braking energy regenerating, the hybrid controller calculates the desired brake force of motor by formula (4) Square;
Tmbrk=Tmax brk·b (4)
In formula, b --- the percentage of the total brake pedal aperture of brake pedal aperture Zhan
Tmax brk--- the maximum brake drag square for allowing motor to export when Brake energy recovery
Tmbrk--- the brake drag square of motor output it is expected when Brake energy recovery
When drive demand is braking and SOC > SOChighWhen, automotive service carries out purely mechanic braking in mode four, vehicle, and motor is not Power generation also not power-assisted, to prevent accumulator super-charge.
3. the method that a kind of traditional front-engine rear-drive internal-combustion engines vehicle according to claim 1 repacks hybrid vehicle into, It is characterized in that, the battery includes lithium ion battery, nickel hydrogen storage battery, lead-acid accumulator, zinc-nickel cell.
4. the method that a kind of traditional front-engine rear-drive internal-combustion engines vehicle according to claim 1 repacks hybrid vehicle into, It is characterized in that, the motor includes permanent magnet synchronous motor, brshless DC motor, asynchronous AC motor.
CN201910197131.6A 2019-03-15 2019-03-15 Method for modifying traditional front-engine rear-drive internal combustion engine automobile into hybrid electric automobile Expired - Fee Related CN109760670B (en)

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Publication number Priority date Publication date Assignee Title
CN115431862A (en) * 2022-10-14 2022-12-06 中山市顺达客车有限公司 Novel intelligent fuel refrigerator car

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CN104627014A (en) * 2015-02-11 2015-05-20 成都启鸿汽车有限责任公司 Device and method for refitting fuel power automobile into plug-in hybrid power automobile
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Publication number Priority date Publication date Assignee Title
CN101249830A (en) * 2007-02-21 2008-08-27 福特环球技术公司 System and method of torque converter lockup state adjustment using an electric energy conversion device
CN102092273A (en) * 2011-02-25 2011-06-15 北京工业大学 Hub motor hybrid automobile based on improvement on conventional automobile
CN202528836U (en) * 2012-03-09 2012-11-14 高永彬 Driving device additionally provided with electromotion to realize hybrid power for minitype minibus
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Publication number Priority date Publication date Assignee Title
CN115431862A (en) * 2022-10-14 2022-12-06 中山市顺达客车有限公司 Novel intelligent fuel refrigerator car

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