CN104626541A - Distributor pipe welding machine - Google Patents
Distributor pipe welding machine Download PDFInfo
- Publication number
- CN104626541A CN104626541A CN201510021331.8A CN201510021331A CN104626541A CN 104626541 A CN104626541 A CN 104626541A CN 201510021331 A CN201510021331 A CN 201510021331A CN 104626541 A CN104626541 A CN 104626541A
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- CN
- China
- Prior art keywords
- fixture
- cap
- infrared
- distributing pipe
- bonding machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003466 welding Methods 0.000 title abstract description 17
- 238000010438 heat treatment Methods 0.000 claims abstract description 44
- 210000001503 joint Anatomy 0.000 claims abstract description 5
- 230000002159 abnormal effect Effects 0.000 claims description 12
- 238000006073 displacement reaction Methods 0.000 claims description 12
- 230000003287 optical effect Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000003032 molecular docking Methods 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 4
- 229910000679 solder Inorganic materials 0.000 description 4
- 238000005476 soldering Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
Abstract
The invention discloses a distributor pipe welding machine, comprising an end cover fixing device, a pipe body fixing device, an infrared heating device and a machine stand, wherein the end cover fixing device and the pipe body fixing device are oppositely arranged on the machine stand and can move left and right oppositely to realize butt joint; the infrared heating device is arranged between the end cover fixing device and the pipe fixing device and can move front and back. According to the distributor pipe welding machine, the infrared heating device is used for heating welding, a welded part is not adhered to a heating plate, the heating effect is uniform, time consumption is short, weld joints are small, the welding strength is high, the operation is stable, all the components can be mounted and dismounted conveniently and quickly, the adjustment is flexible and convenient, the productivity can be improved effectively, and the production cost is lowered.
Description
Technical field
The present invention relates to a kind of infrared heating that utilizes by the end cap of oil distributing pipe and pipe welding, and convenient to operation, stable low cost, efficient welding machine.
Background technology
Oil distributing pipe is made up of end cap and body, end cap and body is needed to utilize solder technology to be welded together, conventional processing mode is from fusion welding, but current needs to make corresponding mould for the shape of solder side from fusion welding technology, mould is by making its surface melting with feature contacts after heater plate, part docking being exerted pressure makes it weld again, the specific aim of this processing mode is poor, the different part of processing is needed to process different moulds, consuming cost is large, and by heating solder side again after heating mould during heating, this indirectly mode of heating heat time is longer, and the heat of loss is large, cause production efficiency low, energy resource consumption is large, handling part is complicated, operation inconvenience.
Summary of the invention
For the technical problem of above-mentioned existence, the object of the invention is: propose a kind of infrared heating that utilizes by the end cap of oil distributing pipe and pipe welding, and convenient to operation, stable low cost, efficient welding machine.
Technical solution of the present invention is achieved in that a kind of oil distributing pipe bonding machine, comprises end-cap fixture, body fixture, infrared heating device and board; Described end-cap fixture and body fixture are oppositely arranged on board, and end-cap fixture and body fixture can left and right relative movements, achieve a butt joint; Be provided with infrared heating device between end-cap fixture and body fixture, described infrared heating device can move forward and backward.
Preferably, also comprise abnormal article collection box, described abnormal article collection box is provided with optical grating detecting instrument.
Preferably, end-cap fixture comprises end cap displacement transducer, end cap guide rail, end cap drive unit, end cap buffer unit and end cover fixture; Described end cap buffer unit is arranged on end cap guide rail; Described end cover fixture is arranged on the front end of end cap buffer unit.
Preferably, described end cover fixture comprises end cover fixture backboard, lateral adjustments plate, longitudinal adjustable plate and vacuum suction head; Described end cover fixture backboard is fixed on end cap buffer unit, end cover fixture backboard is disposed with lateral adjustments plate, longitudinal adjustable plate, vacuum suction head.
Preferably, described lateral adjustments plate comprises 2 the lateral adjustments buttons in left and right, and described lateral adjustments button is arranged on the left of lateral adjustments plate and right side, is fixed on end cover fixture backboard; Described longitudinal adjustable plate comprises upper and lower 2 longitudinal adjusting knobs, and longitudinal adjusting knob is arranged on above and below longitudinal adjustable plate, is fixed on longitudinal adjustable plate; Described vacuum suction head comprises 2 Level tune buttons.
Preferably, body fixture comprises body displacement transducer, body guide rail, body slide block, body drive unit and body fixture; Described body slide block is arranged on body guide rail, and described body fixture is arranged on the front end of body slide block.
Preferably, described body fixture comprises body fixture backboard, body ambulatory splint, clamping plate control spanner and spanner connecting rod, described body fixture backboard is arranged on body slide block, described body ambulatory splint is arranged on body fixture backboard, one end of described spanner connecting rod is connected with body ambulatory splint, and the other end and clamping plate control spanner and are connected.
Preferably, infrared heating device comprises heater removable drive, heater guide rail, infrared heater and infrared temperature detector; Described infrared heater has 2, left and right, a corresponding end-cap fixture, a corresponding body fixture, and described infrared temperature detector has 2, left and right, a corresponding end-cap fixture, a corresponding body fixture; Described infrared heater is arranged on heater guide rail, and the front end of infrared heater is provided with infrared temperature detector.
Preferably, infrared heater includes infrared heating body, solar panel and light shield, described solar panel is provided with steam vent, infrared heating body is arranged between solar panel and light shield, described light shield is provided with light hole, described solar panel is circular arc burnishing surface, and described light hole inwall is also burnishing surface.
Preferably, described infrared temperature detector comprises 4 temperature detectors up and down.
Due to the utilization of technique scheme, the present invention compared with prior art has following advantages:
A kind of oil distributing pipe bonding machine of the present invention program, carry out adding thermal weld during using infrared heating, welding position and heating plate adhesion, homogeneous heating, time used is shorter, weld seam turns over all over little, and weld strength is high, stable, each parts are fast easy to loading and unloading, adjustment is flexible, can effectively boost productivity, and reduces production cost.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, technical solution of the present invention is described further:
Accompanying drawing 1 is the overall front schematic view of a kind of oil distributing pipe bonding machine of the present invention;
Accompanying drawing 2 is the overall schematic top plan view of a kind of oil distributing pipe bonding machine of the present invention;
Accompanying drawing 3 is the end-cap fixture schematic diagram of a kind of oil distributing pipe bonding machine of the present invention;
Accompanying drawing 4 is the end cover fixture schematic diagram of the end-cap fixture of a kind of oil distributing pipe bonding machine of the present invention;
Accompanying drawing 5 is the body fixture schematic diagram of a kind of oil distributing pipe bonding machine of the present invention;
Accompanying drawing 6 is the infrared heating device schematic diagram of a kind of oil distributing pipe bonding machine of the present invention;
Accompanying drawing 7 is the schematic top plan view of the infrared heating device of a kind of oil distributing pipe bonding machine of the present invention;
Accompanying drawing 8 is the sectional view in the A-A face in accompanying drawing 6.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described.
Accompanying drawing 1,2 is a kind of oil distributing pipe bonding machine of the present invention, comprises end-cap fixture 1, body fixture 2, infrared heating device 3 and board 5; Described end-cap fixture 1 and body fixture 2 are oppositely arranged on board 5, and end-cap fixture 1 and body fixture 2 can left and right relative movements, achieve a butt joint; Be provided with infrared heating device 3 between end-cap fixture 1 and body fixture 2, described infrared heating device 3 can move forward and backward; Described bonding machine also comprises abnormal article collection box 4, and described abnormal article collection box is provided with optical grating detecting instrument 41; First end cap and body are separately fixed in end-cap fixture 1 and body fixture 2, then the first pre-docking of end-cap fixture 1 and body fixture 2 once, record the displacement before processing, end-cap fixture 1 and body fixture 2 are separated again, return separately, the infrared heating device 3 alignment element solder side that advances heats, after completing heating, infrared heating device 3 is return, end-cap fixture 1 and body fixture 2 are docked and are welded, record the displacement after welding again, like this so that product back-tracing respectively processes the processing situation of period; If there is abnormal alarm in board, this abnormal article is needed to put in abnormal article collection box 4, after optical grating detecting instrument 41 in abnormal article collection box 4 detects abnormal article, bonding machine just can normally start again, operation mistiming is avoided abnormal article again to be processed like this, produce defective products, affect product quality.
As shown in Figure 3,4, described end-cap fixture 1 comprises end cap displacement transducer 11, end cap guide rail 12, end cap drive unit 13, end cap buffer unit 14 and end cover fixture 15, described end cover fixture 15 comprises end cover fixture backboard 151, lateral adjustments plate 152, longitudinal adjustable plate 153 and vacuum suction 154, end cover fixture backboard 151 is disposed with lateral adjustments plate 152, longitudinal adjustable plate 153, vacuum suction 154, described lateral adjustments plate 152 comprises 2 the lateral adjustments buttons 1521 in left and right, and described lateral adjustments button 1521 is arranged on the left of lateral adjustments plate 152 and right side, is fixed on end cover fixture backboard 151, described longitudinal adjustable plate 153 comprises upper and lower 2 longitudinal adjusting knobs 1531, and longitudinal adjusting knob 1531 is arranged on above and below longitudinal adjustable plate 153, is fixed on longitudinal adjustable plate 153, described vacuum suction 154 comprises 2 Level tune buttons 1541, described end cap buffer unit 14 is arranged on end cap guide rail 12, the rear end of described end cap guide rail 12 is provided with end cap drive unit 13, and described end cover fixture 15 is arranged on the front end of end cap buffer unit 14, first end cap is contained in vacuum suction 154, device vacuumizes and is fixed on end cover fixture 15 by end cap, lateral adjustments plate 152 can be carried out left and right fine setting by regulating lateral adjustments button 1521, by regulating longitudinal adjusting knob 1531, longitudinal adjustable plate about 153 is finely tuned, the levelness of end cap is regulated by regulating flat adjusting knob 1541, align to protect end cap central position, end cap drive unit 13 Driving terminal fixture 15 slides on end cap guide rail 12, dock with body fixture 2 and welded action, lid displacement transducer 11 records displacement data, end cap buffer unit 14 plays cushioning effect when pressure is excessive when welding, avoid that pressure is excessive causes damage to part, guarantee welding quality.
As shown in Figure 5, described body fixture 2 comprises body displacement transducer 21, body guide rail 22, body slide block 23, body drive unit 24 and body fixture 25; Described body fixture 25 comprises body fixture backboard 251, body ambulatory splint 252, clamping plate control spanner 253 and spanner connecting rod 254, body fixture backboard 251 is provided with on body ambulatory splint 252, one end of described spanner connecting rod 254 is connected with body ambulatory splint 252, and the other end and clamping plate control spanner 253 and are connected; The right-hand member of described body guide rail 22 is provided with body drive unit 24, and described body slide block 23 is arranged on body guide rail 22, and described body fixture 25 is arranged on the front end of body slide block 23; When needing peace loading and unloading to get body, first moving clamping plate control spanner 253 makes body ambulatory splint 252 be in movable state, move clamping plate after installing body and control spanner 253, body ambulatory splint 252 is made to be in tightening state, body is fixing by body fixture 25, described body drive unit 24 drives body slide block 23 to move, body slide block 23 drives body fixture 25 to slide on body guide rail 22, docked with end-cap fixture 1 and welded action, body displacement transducer 21 records displacement data.
As shown in figs 6-8, described infrared heating device 3 comprises heater removable drive 31, heater guide rail 32, infrared heater 33 and infrared temperature detector 34, described infrared heater 33 has 2, one corresponding with end-cap fixture 1, one corresponding with body fixture 2, described infrared temperature detector 34 has 2, one corresponding with end-cap fixture 1, and one corresponding with body fixture 2, and described heater removable drive 31 is arranged on the rear end of heater guide rail 32, described infrared heater 33 is arranged on heater guide rail 32, and the front end of described infrared heater 33 is provided with infrared temperature detector 34, described red heater 33 comprises infrared heating body 331, solar panel 332 and light shield 333, described solar panel 332 is provided with steam vent 334, infrared heating body 331 is arranged between solar panel 332 and light shield 333, described light shield 333 is provided with light hole 335, described solar panel 332 is circular arc burnishing surface, described light hole 335 inwall is also burnishing surface, described infrared temperature detector 34 comprises 4 temperature detectors 341 up and down, and described infrared temperature detector 34 can detect by the temperature at heated components four angles up and down, when returning separately after described end-cap fixture 1 and body fixture 2 in advance docking, at this moment described infrared heating device 33 is driven by heater removable drive 31 and moves forward on heater guide rail 32, light hole 335 is made to aim at soldering part surface, the infrared light of infrared heating body 331 is by after solar panel 332 light gathering reflector, being radiated at soldering part surface by light hole 335 makes it melt, described steam vent 334 is ventilated in infrared heater 33 simultaneously, gas is discharged from light hole 335 again, can prevent the dirty gas produced in the process of heated components from entering from light hole 335 luminosity that infrared heater 33 affects infrared heating body 331 like this, also heated components can be made to be heated evenly, heat complete infrared heater 33 to retreat and make infrared temperature detector 34 aim at soldering part melted surface to carry out temperature detection, after detected temperatures reaches predetermined temperature, infrared heater 33 is driven by heater driver 31 and returns to initial position, complete heating action, at this moment welding action is carried out in end-cap fixture 1 and body fixture 2 docking, when detected temperatures does not reach predetermined temperature, infrared heater 33 drives the position getting back to heating to continue heating by heater driver 31, and then carry out temperature detection by infrared temperature detector 34, until detected temperatures reach predetermined temperature after infrared heater 33 return, then carry out welding action.
Above-described embodiment is only for illustrating technical conceive of the present invention and feature; its object is to person skilled in the art can be understood content of the present invention and be implemented; can not limit the scope of the invention with this; all equivalences done according to Spirit Essence of the present invention change or modify, and all should be encompassed in protection scope of the present invention.
Claims (10)
1. an oil distributing pipe bonding machine, is characterized in that: comprise end-cap fixture (1), body fixture (2), infrared heating device (3) and board (5); Described end-cap fixture (1) and body fixture (2) are oppositely arranged on board (5), and end-cap fixture (1) and body fixture (2) can left and right relative movements, achieve a butt joint; Be provided with infrared heating device (3) between end-cap fixture (1) and body fixture (2), described infrared heating device (3) can move forward and backward.
2. a kind of oil distributing pipe bonding machine according to claim 1, is characterized in that: also comprise abnormal article collection box (4), described abnormal article collection box (4) is provided with optical grating detecting instrument.
3. a kind of oil distributing pipe bonding machine according to claim 1 and 2, is characterized in that: described end-cap fixture (1) comprises end cap displacement transducer (11), end cap guide rail (12), end cap drive unit (13), end cap buffer unit (14) and end cover fixture (15); Described end cap buffer unit (14) is arranged on end cap guide rail (12); Described end cover fixture (15) is arranged on the front end of end cap buffer unit (14).
4. a kind of oil distributing pipe bonding machine according to claim 3, it is characterized in that: described end cover fixture (15) comprises end cover fixture backboard (151), lateral adjustments plate (152), longitudinal adjustable plate (153) and vacuum suction head (154); Described end cover fixture backboard (151) is fixed on end cap buffer unit (14), end cover fixture backboard (151) is disposed with lateral adjustments plate (152), longitudinal adjustable plate (153), vacuum suction head (154).
5. a kind of oil distributing pipe bonding machine according to claim 4, it is characterized in that: described lateral adjustments plate (152) comprises 2 the lateral adjustments buttons (1521) in left and right, described lateral adjustments button (1521) is arranged on lateral adjustments plate (152) left side and right side, is fixed on end cover fixture backboard (151); Described longitudinal adjustable plate (153) comprises upper and lower 2 longitudinal adjusting knobs (1531), and longitudinal adjusting knob (1531) is arranged on above and below longitudinal adjustable plate (153), is fixed on longitudinal adjustable plate (153); Described vacuum suction head (154) comprises 2 Level tune buttons (1541).
6. a kind of oil distributing pipe bonding machine according to claim 1 and 2, is characterized in that: described body fixture (2) comprises body displacement transducer (21), body guide rail (22), body slide block (23), body drive unit (24) and body fixture (25); Described body slide block (23) is arranged on body guide rail (22), and described body fixture (25) is arranged on the front end of body slide block (23).
7. a kind of oil distributing pipe bonding machine according to claim 6, it is characterized in that: described body fixture (25) comprises body fixture backboard (251), body ambulatory splint (252), clamping plate control spanner (253) and spanner connecting rod (254), described body fixture backboard (251) is arranged on body slide block (23), described body ambulatory splint (252) is arranged on body fixture backboard (251), one end of described spanner connecting rod (254) is connected with body ambulatory splint (252), and the other end and clamping plate control spanner (253) and are connected.
8. a kind of oil distributing pipe bonding machine according to claim 1 and 2, it is characterized in that: described infrared heating device (3) comprises heater removable drive (31), heater guide rail (32), infrared heater (33) and infrared temperature detector (34); Described infrared heater (33) has 2, left and right, a corresponding end-cap fixture (1), a corresponding body fixture (2), described infrared temperature detector (34) has 2, left and right, a corresponding end-cap fixture (1), a corresponding body fixture (2); Described infrared heater (33) is arranged on heater guide rail (32), and the front end of infrared heater (33) is provided with infrared temperature detector (34).
9. a kind of oil distributing pipe bonding machine according to claim 8, it is characterized in that: infrared heater (33) includes infrared heating body (331), solar panel (332) and light shield (333), described solar panel (332) is provided with steam vent (334), infrared heating body (331) is arranged between solar panel (332) and light shield (333), described light shield (333) is provided with light hole (335), described solar panel (332) is circular arc burnishing surface, and described light hole (335) inwall is also burnishing surface.
10. a kind of oil distributing pipe bonding machine according to claim 8, is characterized in that: described infrared temperature detector (34) comprises 4 temperature detectors (341) up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510021331.8A CN104626541B (en) | 2015-01-16 | 2015-01-16 | A kind of oil distributing pipe bonding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510021331.8A CN104626541B (en) | 2015-01-16 | 2015-01-16 | A kind of oil distributing pipe bonding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104626541A true CN104626541A (en) | 2015-05-20 |
| CN104626541B CN104626541B (en) | 2018-01-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510021331.8A Active CN104626541B (en) | 2015-01-16 | 2015-01-16 | A kind of oil distributing pipe bonding machine |
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| Country | Link |
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| CN (1) | CN104626541B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112958961A (en) * | 2021-02-08 | 2021-06-15 | 上海焕巍智能科技有限公司 | Automatic welding workstation for flexible multi-section pipes |
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|---|---|---|---|---|
| JPH08108479A (en) * | 1994-08-19 | 1996-04-30 | Sekisui Chem Co Ltd | Butt welding device of thermoplastic resin tubing |
| JPH10166450A (en) * | 1996-12-10 | 1998-06-23 | Sekisui Chem Co Ltd | Fusion-bonding device for plastics |
| CN1252024A (en) * | 1997-02-05 | 2000-05-03 | 氟器皿有限公司 | Apparatus and method for welding tubular end portions |
| CN101172311A (en) * | 2007-07-12 | 2008-05-07 | 吴伟平 | Far-infrared ray connection wire bar welding unit |
| CN202241989U (en) * | 2011-10-21 | 2012-05-30 | 华创天元实业发展有限责任公司 | Device for connecting plastic composite pipe joint of steel skeleton |
| CN203254050U (en) * | 2013-05-17 | 2013-10-30 | 奇昊汽车系统（苏州）有限公司 | Automatic CCB support pipe welding system |
| CN203437790U (en) * | 2013-06-28 | 2014-02-19 | 李正兵 | Automatic fusion welding machine |
| CN204526152U (en) * | 2015-01-16 | 2015-08-05 | 苏州凯尔博精密机械有限公司 | A kind of oil distributing pipe bonding machine |
-
2015
- 2015-01-16 CN CN201510021331.8A patent/CN104626541B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08108479A (en) * | 1994-08-19 | 1996-04-30 | Sekisui Chem Co Ltd | Butt welding device of thermoplastic resin tubing |
| JPH10166450A (en) * | 1996-12-10 | 1998-06-23 | Sekisui Chem Co Ltd | Fusion-bonding device for plastics |
| CN1252024A (en) * | 1997-02-05 | 2000-05-03 | 氟器皿有限公司 | Apparatus and method for welding tubular end portions |
| CN101172311A (en) * | 2007-07-12 | 2008-05-07 | 吴伟平 | Far-infrared ray connection wire bar welding unit |
| CN202241989U (en) * | 2011-10-21 | 2012-05-30 | 华创天元实业发展有限责任公司 | Device for connecting plastic composite pipe joint of steel skeleton |
| CN203254050U (en) * | 2013-05-17 | 2013-10-30 | 奇昊汽车系统（苏州）有限公司 | Automatic CCB support pipe welding system |
| CN203437790U (en) * | 2013-06-28 | 2014-02-19 | 李正兵 | Automatic fusion welding machine |
| CN204526152U (en) * | 2015-01-16 | 2015-08-05 | 苏州凯尔博精密机械有限公司 | A kind of oil distributing pipe bonding machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112958961A (en) * | 2021-02-08 | 2021-06-15 | 上海焕巍智能科技有限公司 | Automatic welding workstation for flexible multi-section pipes |
| CN112958961B (en) * | 2021-02-08 | 2022-08-16 | 上海焕巍智能科技有限公司 | Automatic welding workstation for flexible multi-section pipes |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104626541B (en) | 2018-01-16 |
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Address after: 215106 Suzhou Kaierbo Precision Machinery Co., Ltd., Huanglu Industrial South Zone (Kaierbo Industrial Park), Dongshan Avenue, Linhu Town, Wuzhong District, Suzhou City, Jiangsu Province Patentee after: Suzhou Kaierbo Technology Co.,Ltd. Address before: 215106 Suzhou Kaierbo Precision Machinery Co., Ltd., Huanglu Industrial South Zone (Kaierbo Industrial Park), Dongshan Avenue, Linhu Town, Wuzhong District, Suzhou City, Jiangsu Province Patentee before: SUZHOU KEBER PRECISION MACHINERY Co.,Ltd. |