CN104626541B - A kind of oil distributing pipe bonding machine - Google Patents
A kind of oil distributing pipe bonding machine Download PDFInfo
- Publication number
- CN104626541B CN104626541B CN201510021331.8A CN201510021331A CN104626541B CN 104626541 B CN104626541 B CN 104626541B CN 201510021331 A CN201510021331 A CN 201510021331A CN 104626541 B CN104626541 B CN 104626541B
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- fixture
- cap
- fixing device
- infrared
- body fixing
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- 238000010438 heat treatment Methods 0.000 claims abstract description 45
- 238000003466 welding Methods 0.000 claims abstract description 20
- 210000001503 joint Anatomy 0.000 claims abstract description 4
- 230000002159 abnormal effect Effects 0.000 claims description 16
- 238000006073 displacement reaction Methods 0.000 claims description 13
- 238000003032 molecular docking Methods 0.000 claims description 5
- 230000003287 optical effect Effects 0.000 claims description 4
- 229910000679 solder Inorganic materials 0.000 claims description 4
- 230000003139 buffering effect Effects 0.000 claims description 3
- 238000011084 recovery Methods 0.000 claims 1
- 238000001179 sorption measurement Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000009471 action Effects 0.000 description 5
- 238000001514 detection method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 238000005476 soldering Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
Abstract
The invention discloses a kind of oil distributing pipe bonding machine, including end-cap fixture, body fixing device, infrared heating device and board；End-cap fixture and the body fixing device is oppositely arranged on board, end-cap fixture and body fixing device can left and right relative movement, achieve a butt joint；Infrared heating device is provided between end-cap fixture and body fixing device, the infrared heating device can move forward and backward.The present invention uses and heating welding is carried out during infrared heating, and welding position and heating plate adhesion, homogeneous heating, time used are shorter, weld seam is turned over all over small, weld strength height, and stable, each part is easy to loading and unloading quick, adjustment is flexible, can effectively improve productivity ratio, reduces production cost.
Description
Technical field
The present invention relates to it is a kind of using infrared heating by the end cap and pipe welding of oil distributing pipe, and easy to operate, fortune
The stable low cost of row, efficient welding machine.
Background technology
Oil distributing pipe is made up of end cap and body, it is necessary to end cap and body are welded to together using welding technique,
Conventional processing mode be from fusion welding, but it is current need to make for the shape of solder side from melting welding connection technology it is corresponding
Mould, mould makes its welding by making its surface melting after heater plate with feature contacts, then by part docking pressure, this
The specific aim of processing mode is poor, needs to process different moulds for the part for processing different, and consuming cost is big, and leads to during heating
Solder side is reheated after crossing heating mould, this indirect mode of heating heat time is longer, and the heat being lost is big, causes to give birth to
Production efficiency is low, and energy resource consumption is big, and handling part is complicated, operation inconvenience.
The content of the invention
For above-mentioned technical problem, the purpose of the present invention is：Propose one kind and utilize infrared heating by oil distributing pipe
End cap and pipe welding, and easy to operate, stable low cost, efficient welding machine.
What the technical solution of the present invention was realized in：A kind of oil distributing pipe bonding machine, including end-cap fixture, pipe
Body fixing device, infrared heating device and board；End-cap fixture and the body fixing device is oppositely arranged on board,
End-cap fixture and body fixing device can left and right relative movement, achieve a butt joint；End-cap fixture and body fix dress
Infrared heating device is provided between putting, the infrared heating device can move forward and backward.
Preferably, in addition to abnormal article collection box, the abnormal article collection box are provided with optical grating detecting instrument.
Preferably, end-cap fixture includes end cap displacement transducer, end cap guide rail, end cap drive device, end cap buffering
Device and end cover fixture；The end cap buffer unit is arranged on end cap guide rail；The end cover fixture is arranged on end cap buffering dress
The front end put.
Preferably, the end cover fixture includes end cover fixture backboard, lateral adjustments plate, longitudinally adjust plate and vacuum suction
Head；The end cover fixture backboard is fixed on end cap buffer unit, and lateral adjustments plate, longitudinal direction are disposed with end cover fixture backboard
Adjustable plate, vacuum suction head.
Preferably, the lateral adjustments plate includes the 2 lateral adjustments buttons in left and right, and the lateral adjustments button is arranged on horizontal tune
Plate left side and right side are saved, is fixed on end cover fixture backboard；The longitudinally adjust plate includes upper and lower 2 longitudinally adjust buttons, longitudinal direction
Adjusting knob is arranged on above and below longitudinally adjust plate, is fixed on longitudinally adjust plate；The vacuum suction head includes 2 levels
Adjusting knob.
Preferably, body fixing device includes body displacement transducer, body guide rail, body sliding block, body drive device
With body fixture；The body sliding block is arranged on body guide rail, and the body fixture is arranged on the front end of body sliding block.
Preferably, the body fixture includes body fixture backboard, body ambulatory splint, clamping plate control spanner and spanner company
Bar, the body fixture backboard are arranged on body sliding block, and the body ambulatory splint is arranged on body fixture backboard, described
One end of spanner connecting rod is connected with body ambulatory splint, and the other end is connected with clamping plate control spanner.
Preferably, infrared heating device includes heater removable drive, heater guide rail, infrared heater and red
Outer temperature monitor；The infrared heater has left and right 2, a corresponding end-cap fixture, and a corresponding body fixes dress
Put, the infrared temperature detector has left and right 2, a corresponding end-cap fixture, a corresponding body fixing device；It is described
Infrared heater is arranged on heater guide rail, and the front end of infrared heater is provided with infrared temperature detector.
Preferably, infrared heater includes infrared heating body, solar panel and light shield, the row of being provided with the solar panel
Stomata, infrared heating body are arranged between solar panel and light shield, and light hole is provided with the light shield, and the solar panel is
Circular arc burnishing surface, the light hole inwall are also burnishing surface.
Preferably, the infrared temperature detector includes 4 temperature detectors up and down.
Due to the utilization of above-mentioned technical proposal, the present invention has following advantages compared with prior art：
A kind of oil distributing pipe bonding machine of the present invention program, uses and heating welding is carried out during infrared heating, welding position with
Heating plate adhesion, homogeneous heating, the time used is shorter, and weld seam is turned over all over small, weld strength height, stable, each part handling
Convenient and swift, adjustment is flexible, can effectively improve productivity ratio, reduces production cost.
Brief description of the drawings
Technical solution of the present invention is described further below in conjunction with the accompanying drawings：
Accompanying drawing 1 is a kind of overall front schematic view of oil distributing pipe bonding machine of the present invention；
Accompanying drawing 2 is a kind of overall schematic top plan view of oil distributing pipe bonding machine of the present invention；
Accompanying drawing 3 is a kind of end-cap fixture schematic diagram of oil distributing pipe bonding machine of the present invention；
Accompanying drawing 4 is a kind of end cover fixture schematic diagram of the end-cap fixture of oil distributing pipe bonding machine of the present invention；
Accompanying drawing 5 is a kind of body fixing device schematic diagram of oil distributing pipe bonding machine of the present invention；
Accompanying drawing 6 is a kind of infrared heating device schematic diagram of oil distributing pipe bonding machine of the present invention；
Accompanying drawing 7 is a kind of schematic top plan view of the infrared heating device of oil distributing pipe bonding machine of the present invention；
Accompanying drawing 8 is the sectional view in the A-A faces in accompanying drawing 6.
Embodiment
Illustrate the present invention below in conjunction with the accompanying drawings.
Accompanying drawing 1,2 is a kind of oil distributing pipe bonding machine of the present invention, including end-cap fixture 1, body fixing device
2nd, infrared heating device 3 and board 5；The end-cap fixture 1 and body fixing device 2 are oppositely arranged on board 5, end cap
Fixing device 1 and body fixing device 2 can left and right relative movement, achieve a butt joint；End-cap fixture 1 and body fixing device
Infrared heating device 3 is provided between 2, the infrared heating device 3 can move forward and backward；The bonding machine also includes abnormal article
Collection box 4, the abnormal article collection box are provided with optical grating detecting instrument；End cap and body are separately fixed at end cap first and fix dress
Put in 1 and body fixing device 2, then first pre- docking once, records processing for end-cap fixture 1 and body fixing device 2
Preceding displacement, end-cap fixture 1 and body fixing device 2 separate again, each retract, and infrared heating device 3, which advances, is directed at zero
Part solder side is heated, and infrared heating device 3 is retracted after completing heating, and end-cap fixture 1 and body fixing device 2 are right again
Capable welding is tapped into, re-records the displacement after lower welding, so so as to processing situation that product back-tracing respectively processes the period；If board
There is abnormal alarm, it is necessary to which this abnormal article is put into abnormal article collection box 4, the grating inspection in abnormal article collection box 4
After survey instrument detects abnormal article, bonding machine just can normally start again, thus be avoided that operation mistiming processes abnormal article again, produce
Raw defective products, influences product quality.
As shown in Figure 3,4, the end-cap fixture 1 includes end cap displacement transducer 11, end cap guide rail 12, end cap driving
Device 13, end cap buffer unit 14 and end cover fixture 15；The end cover fixture 15 includes end cover fixture backboard 151, lateral adjustments
Plate 152, longitudinally adjust plate 153 and vacuum suction first 154；Be disposed with end cover fixture backboard 151 lateral adjustments plate 152,
Longitudinally adjust plate 153, vacuum suction first 154；The lateral adjustments plate 152 includes the 2 lateral adjustments buttons 1521 in left and right, the horizontal stroke
The left side of lateral adjustments plate 152 and right side are arranged on to adjusting knob 1521, is fixed on end cover fixture backboard 151；Adjust the longitudinal direction
Section plate 153 includes upper and lower 2 longitudinally adjust buttons 1531, and longitudinally adjust button 1531 is arranged on above and below longitudinally adjust plate 153,
It is fixed on longitudinally adjust plate 153；The vacuum suction first 154 includes 2 Level tune buttons 1541；The end cap buffer unit
14 are arranged on end cap guide rail 12；The rear end of the end cap guide rail 12 is provided with end cap drive device 13, the end cover fixture 15
It is arranged on the front end of end cap buffer unit 14；First end cap in vacuum suction first 154, device, which vacuumizes, fixes end cap
On end cover fixture 15, lateral adjustments plate 152 can be subjected to left and right fine setting by adjusting lateral adjustments button 1521, pass through regulation
Longitudinally adjust plate 153 finely tune up and down by longitudinally adjust button 1531, and the level of end cap is adjusted by adjusting flat adjusting knob 1541
Degree, is aligned, the Driving terminal fixture 15 of end cap drive device 13 slides on end cap guide rail 12, with body with protecting end cap central position
Welding action is completed in the docking of fixing device 2, and lid displacement transducer 11 records displacement data, and end cap buffer unit 14 is then to weld
When pressure it is excessive when play cushioning effect, avoid pressure excessive and part caused to damage, it is ensured that welding quality.
As shown in figure 5, the body fixing device 2 includes body displacement transducer 21, body guide rail 22, body sliding block
23rd, body drive device 24 and body fixture 25；The body fixture 25 includes body fixture backboard 251, body ambulatory splint
252nd, clamping plate controls spanner 253 and spanner connecting rod 254, is provided with body fixture backboard 251 on body ambulatory splint 252, institute
The one end for stating spanner connecting rod 254 is connected with body ambulatory splint 252, and the other end is connected with clamping plate control spanner 253；The body
The right-hand member of guide rail 22 is provided with body drive device 24, and the body sliding block 23 is arranged on body guide rail 22, the body folder
Tool 25 is arranged on the front end of body sliding block 23；Need to pacify loading and unloading when taking body, moving clamping plate control spanner 253 first makes body
Ambulatory splint 252 is in movable state, moves clamping plate control spanner 253 after installing body, makes at body ambulatory splint 252
In tightening state, body fixation is by body fixture 25, and the body drive device 24 drives body sliding block 23 to move, body
Sliding block 23 drives body fixture 25 to be slided on body guide rail 22, is docked with end-cap fixture 1 and completes welding action, body position
Displacement sensor 21 records displacement data.
As shown in figs 6-8, the infrared heating device 3 includes heater removable drive 31, heater guide rail 32,
Infrared heater 33 and infrared temperature detector 34；The infrared heater 33 has 2, and one is corresponding with end-cap fixture 1,
One is corresponding with body fixing device 2, and the infrared temperature detector 34 has 2, and one is corresponding with end-cap fixture 1, and one
Individual corresponding with body fixing device 2, the heater removable drive 31 is arranged on the rear end of heater guide rail 32, described
Infrared heater 33 is arranged on heater guide rail 32, and the front end of the infrared heater 33 is provided with infrared temperature detector
34；The red heater 33 includes infrared heating body 331, solar panel 332 and light shield 333, is provided with the solar panel 332
Steam vent 334, infrared heating body 331 are arranged between solar panel 332 and light shield 333, are provided with the light shield 333 logical
Unthreaded hole 335, the solar panel 332 are circular arc burnishing surface, and the inwall of light hole 335 is also burnishing surface, the infrared temperature
Detector 34 is including 4 temperature detectors 341, the infrared temperature detector 34 can be detected on heated part up and down
The temperature at four angles in lower left and right；Each retracted after the end-cap fixture 1 and body fixing device 2 are docked in advance, at this moment institute
State infrared heating device 33 and driven by heater removable drive 31 and moved forward on heater guide rail 32, make light hole
335 alignment soldering part surfaces, the infrared light of infrared heating body 331 is by after the light gathering reflector of solar panel 332, by light hole 335
Being radiated at soldering part surface makes its fusing, while the steam vent 334 is ventilated into infrared heater 33, and gas is again from thang-kng
Hole 335 is discharged, and caused dirty gas enters infrared heater 33 from light hole 335 during can so preventing heated components
The luminosity of infrared heating body 331 is influenceed, heated components can also be made heated evenly, heating finishes infrared heater 33 and retreated
Infrared temperature detector 34 is directed at soldering part melted surface and carry out temperature detection, after detection temperature reaches predetermined temperature,
Infrared heater 33 returns to initial position by the driving of heater driver 31, completes heating action, and at this moment end cap fixes dress
Put 1 and body fixing device 2 docking carry out welding action；When detection temperature is not reaching to predetermined temperature, infrared heater 33 by
The position that heater driver 31 is driven back into heating continues to heat, and then enters trip temperature inspection by infrared temperature detector 34 again
Survey, infrared heater 33 is retracted after detection temperature reaches predetermined temperature, then carries out welding action.
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow person skilled in the art
Scholar can understand present disclosure and be carried out, and it is not intended to limit the scope of the present invention, all according to the present invention
The equivalent change or modification that Spirit Essence is made, it should all cover within the scope of the present invention.
Claims (7)
- A kind of 1. oil distributing pipe bonding machine, it is characterised in that：Including end-cap fixture（1）, body fixing device（2）, it is infrared plus Thermal（3）And board（5）；The end-cap fixture（1）With body fixing device（2）It is oppositely arranged on board（5）On, end Lid fixing device（1）With body fixing device（2）Can left and right relative movement, achieve a butt joint；End-cap fixture（1）And body Fixing device（2）Between be provided with infrared heating device（3）, the infrared heating device（3）It can move forward and backward;Also include different Normal product collection box（4）, the abnormal article collection box（4）It is provided with optical grating detecting instrument;The end-cap fixture (1) includes end Lid displacement transducer (11), end cap guide rail (12), end cap drive device (13), end cap buffer unit (14) and end cover fixture (15)；The end cap buffer unit (14) is arranged on end cap guide rail (12)；The end cover fixture (15) is arranged on end cap buffering The front end of device (14)；The end cover fixture (15) includes end cover fixture backboard (151), lateral adjustments plate (152), longitudinally adjust Plate (153) and vacuum suction head (154)；The end cover fixture backboard (151) is fixed on end cap buffer unit (14), end cover fixture Lateral adjustments plate (152), longitudinally adjust plate (153), vacuum suction head (154) are disposed with backboard (151)；First end Lid and body are separately fixed at end-cap fixture（1）With body fixing device（2）On, then end-cap fixture（1）And pipe Body fixing device（2）First pre- docking once, records the displacement before processing, end-cap fixture（1）With body fixing device（2） Separate, each retract, infrared heating device again（3）Advance alignment element solder side is heated, and completes infrared heating after heating Device（3）Retract, end-cap fixture（1）With body fixing device（2）Dock and welded again, re-record the position after lower welding Move；If there is abnormal alarm, it is necessary to which this abnormal article is put into abnormal article collection box in board（4）In, abnormal article recovery Case（4）After interior optical grating detecting instrument detects abnormal article, bonding machine normally starts again.
- A kind of 2. oil distributing pipe bonding machine according to claim 1, it is characterised in that：The lateral adjustments plate (152) includes The lateral adjustments button of left and right 2（1521）, the lateral adjustments button（1521）Lateral adjustments plate (152) left side and right side are arranged on, It is fixed on end cover fixture backboard (151)；The longitudinally adjust plate (153) includes upper and lower 2 longitudinally adjust buttons（1531）, longitudinal direction Adjusting knob（1531）It is arranged on above and below longitudinally adjust plate (153), is fixed on longitudinally adjust plate (153)；The vacuum Adsorption head（154）Including 2 Level tune buttons（1541）.
- A kind of 3. oil distributing pipe bonding machine according to claim 1, it is characterised in that：The body fixing device (2) includes Body displacement transducer（21）, body guide rail (22), body sliding block（23）, body drive device（24）With body fixture（25）； The body sliding block（23）It is arranged on body guide rail (22), the body fixture（25）It is arranged on body sliding block（23）Before End.
- A kind of 4. oil distributing pipe bonding machine according to claim 3, it is characterised in that：The body fixture（25）Including body Fixture backboard（251）, body ambulatory splint（252）, clamping plate control spanner（253）With spanner connecting rod（254）, the body fixture Backboard（251）It is arranged on body sliding block（23）On, the body ambulatory splint（252）It is arranged on body fixture backboard（251）On, The spanner connecting rod（254）One end and body ambulatory splint（252）Connection, the other end and clamping plate control spanner（253）Connection.
- A kind of 5. oil distributing pipe bonding machine according to claim 1, it is characterised in that：The infrared heating device（3）Including Heater removable drive（31）, heater guide rail（32）, infrared heater（33）With infrared temperature detector (34)；Institute State infrared heater（33）There are left and right 2, a corresponding end-cap fixture（1）, a corresponding body fixing device（2）, institute Stating infrared temperature detector (34) has left and right 2, a corresponding end-cap fixture（1）, a corresponding body fixing device （2）；The infrared heater（33）It is arranged on heater guide rail（32）On, infrared heater（33）Front end be provided with it is infrared Temperature monitor (34).
- A kind of 6. oil distributing pipe bonding machine according to claim 5, it is characterised in that：Infrared heater（33）Include infrared Calandria（331）, solar panel（332）And light shield（333）, the solar panel（332）On be provided with steam vent（334）, it is infrared Calandria（331）It is arranged on solar panel（332）And light shield（333）Between, the light shield（333）On be provided with light hole （335）, the solar panel（332）For circular arc burnishing surface, the light hole（335）Inwall is also burnishing surface.
- A kind of 7. oil distributing pipe bonding machine according to claim 6, it is characterised in that：Infrared temperature detector (34) bag Include 4 temperature detectors up and down（341）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510021331.8A CN104626541B (en) | 2015-01-16 | 2015-01-16 | A kind of oil distributing pipe bonding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510021331.8A CN104626541B (en) | 2015-01-16 | 2015-01-16 | A kind of oil distributing pipe bonding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104626541A CN104626541A (en) | 2015-05-20 |
| CN104626541B true CN104626541B (en) | 2018-01-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510021331.8A Active CN104626541B (en) | 2015-01-16 | 2015-01-16 | A kind of oil distributing pipe bonding machine |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112958961B (en) * | 2021-02-08 | 2022-08-16 | 上海焕巍智能科技有限公司 | Automatic welding workstation for flexible multi-section pipes |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202241989U (en) * | 2011-10-21 | 2012-05-30 | 华创天元实业发展有限责任公司 | Device for connecting plastic composite pipe joint of steel skeleton |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3347903B2 (en) * | 1994-08-19 | 2002-11-20 | 積水化学工業株式会社 | Butt welding machine for thermoplastic resin tube |
| JPH10166450A (en) * | 1996-12-10 | 1998-06-23 | Sekisui Chem Co Ltd | Fusion-bonding device for plastics |
| DE19804359A1 (en) * | 1997-02-05 | 1998-08-06 | Fluoroware Inc | Method and device for connecting thermoplastic pipe pieces |
| CN101172311A (en) * | 2007-07-12 | 2008-05-07 | 吴伟平 | Far-infrared ray connection wire bar welding unit |
| CN203254050U (en) * | 2013-05-17 | 2013-10-30 | 奇昊汽车系统（苏州）有限公司 | Automatic CCB support pipe welding system |
| CN203437790U (en) * | 2013-06-28 | 2014-02-19 | 李正兵 | Automatic fusion welding machine |
| CN204526152U (en) * | 2015-01-16 | 2015-08-05 | 苏州凯尔博精密机械有限公司 | A kind of oil distributing pipe bonding machine |
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2015
- 2015-01-16 CN CN201510021331.8A patent/CN104626541B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202241989U (en) * | 2011-10-21 | 2012-05-30 | 华创天元实业发展有限责任公司 | Device for connecting plastic composite pipe joint of steel skeleton |
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Address after: 215106 Suzhou Kaierbo Precision Machinery Co., Ltd., Huanglu Industrial South Zone (Kaierbo Industrial Park), Dongshan Avenue, Linhu Town, Wuzhong District, Suzhou City, Jiangsu Province Patentee after: Suzhou Kaierbo Technology Co.,Ltd. Address before: 215106 Suzhou Kaierbo Precision Machinery Co., Ltd., Huanglu Industrial South Zone (Kaierbo Industrial Park), Dongshan Avenue, Linhu Town, Wuzhong District, Suzhou City, Jiangsu Province Patentee before: SUZHOU KEBER PRECISION MACHINERY Co.,Ltd. |