CN103171147A - Full-automatic plastic welding machine - Google Patents
Full-automatic plastic welding machine Download PDFInfo
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- CN103171147A CN103171147A CN 201110450990 CN201110450990A CN103171147A CN 103171147 A CN103171147 A CN 103171147A CN 201110450990 CN201110450990 CN 201110450990 CN 201110450990 A CN201110450990 A CN 201110450990A CN 103171147 A CN103171147 A CN 103171147A
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Abstract
The invention discloses a full-automatic plastic welding machine which comprises a welding machine body, a travelling mechanism, a travelling driving mechanism, a rotating/lifting bracket, a lifting driving mechanism, a rotating driving mechanism, a lifting height detection unit, a rotation angle detection unit, a welding parameter detection unit, a traveling speed detection unit, a travelling position detection unit, a welding temperature detection unit, a data storage unit II and a data processor, wherein corresponding relationships between the thermal deformation of multiple plastic welding areas and the corresponding welding angles as well as the weld spacing parameters are stored in the data storage unit II; the bottom of the rotating/lifting bracket is arranged on the travelling mechanism in a hinge joint way; and a welding gun of the welding machine body is arranged at the upper part of the rotating/lifting bracket. The full-automatic plastic welding machine is reasonable in design, simple and convenient to operate and good in using effect, and is also capable of adjusting the welding route, the welding angle of the welding gun and the welding distance between the welding gun and the welded area according to the actual temperature control condition while being used for monitoring the temperature of a welded workpiece in real time.
Description
Technical field
The present invention relates to a kind of automatic welding machine, especially relate to a kind of full-automatic plastic bonding machine.
Background technology
Nowadays, plastic welding machine has been widely used in a plurality of technical fields such as automobile industry, electron trade, medical industry, household electric appliances, nonwoven clothes, office appliance, packaging industry, toy industry.but, the temperature control system that nowadays adopts on plastic welding machine is mostly all for by temperature-sensing element, the fixed value list parameter automatic regulation system that controller and actuator form and be closed-loop control system, by temperature-sensing element, the temperature parameter of detected object is detected in real time in actual use procedure and institute's detected temperatures parameter synchronization is uploaded to control and carry out analyzing and processing, the actual temperature value that controller detects is analyzed comparison with default temperature threshold, and according to comparative result, actuator is carried out corresponding control, thereby in the working control process, controller can only be controlled whole temperature detection and control procedure according to a default temperature threshold of fixing and can not automatically adjusting.But, when reality is welded plastic products, when the plastic products of especially complex structure, profile fineness and welding quality being had relatively high expectations weld, except should taking accurate temperature control system, also need arrange and automatically to take the processing mechanism of alignment processing measure according to actual temperature control situation, to reach the purpose that automatically effectively prevents the plastics overheating deforming.To sum up, nowadays lack a kind of reasonable in design, use is easy and simple to handle and intelligent degree is high plastic welding machine, it can also be adjusted according to soldering angle and the distance of the welding between welding gun and welded zone of actual temperature control situation Butt welding gun when welded part being carried out the real time temperature monitoring.
Summary of the invention
Technical problem to be solved by this invention is for above-mentioned deficiency of the prior art, a kind of full-automatic plastic bonding machine is provided, it is simple in structure, reasonable in design, use is easy and simple to handle and input cost is low, result of use good, when welded part being carried out the real time temperature monitoring, can also adjust soldering angle and the distance of the welding between welding gun and welded zone of welding route, welding gun according to actual temperature control situation.
for solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of full-automatic plastic bonding machine is characterized in that: comprise the welding machine body, drive the walking mechanism that described welding body moves according to default welding route, the walking driving mechanism that walking mechanism is driven, be arranged on the rotating-/ lifting support on walking mechanism, the rotating-/ lifting support is carried out the lift drive mechanism that lifting drives, the rotating-/ lifting support is rotated the rotary drive mechanism of driving, adjustable height to the rotating-/ lifting support carries out the adjustable height detecting unit of detection in real time, the anglec of rotation of rotating-/ lifting support is carried out the rotation angle detecting unit of detection in real time, the associated welds parameter of described welding machine body is carried out the welding parameter detecting unit of detection in real time, the speed of travel of walking mechanism is carried out the speed of travel detecting unit of detection in real time, walking position to walking mechanism carries out the walking position detecting unit of detection in real time, the welding temperature in soldered zone is carried out the welding temperature detecting unit of detection in real time, storage inside has the data storage cell one of corresponding relation between multiple plastic material welding region surface temperature and heat distortion amount, storage inside has the data storage cell two of corresponding relation between multiple plastic material welding region heat distortion amount and corresponding soldering angle and weld spacing parameter, the parameter input unit that is used for input welded part material, in conjunction with data storage cell one and data storage cell two interior store that data are analyzed welding temperature detecting unit institute detection information and according to analysis processing result to the walking driving mechanism, lift drive mechanism, the data processor that rotary drive mechanism is controlled and the display unit and the timing circuit that join with data processor respectively, described walking driving mechanism, lift drive mechanism, the adjustable height detecting unit, rotation angle detecting unit, the welding parameter detecting unit, speed of travel detecting unit, the walking position detecting unit, the welding temperature detecting unit, data storage cell one, data storage cell two and parameter input unit are all joined with data processor, described rotation and lifting frame bottom is arranged on walking mechanism in hinged way, and the welding gun of described welding machine body is arranged on described rotating-/ lifting support top.
Above-mentioned a kind of full-automatic plastic bonding machine is characterized in that: described welding temperature detecting unit is the infrared thermometry probe.
Above-mentioned a kind of full-automatic plastic bonding machine is characterized in that: also comprise the upper monitoring device that joins with data processor.
The present invention compared with prior art has the following advantages:
1, reasonable in design, simple in structure, input cost is low and install to lay convenient.
2, the simple and easy-to-connect of circuit.
3, use that simple to operate, intelligent degree is high and parameter adjustment convenient.
4, good, the flexible operation mode and economical and practical of result of use, when welded part being carried out the real time temperature monitoring, can also adjust soldering angle and the distance of the welding between welding gun and welded zone of welding route, welding gun according to actual temperature control situation.
5, widely applicable and popularizing application prospect is extensive.
In sum, the present invention is simple in structure, reasonable in design, use is easy and simple to handle and input cost is low, result of use good, when welded part being carried out the real time temperature monitoring, can also adjust soldering angle and the distance of the welding between welding gun and welded zone of welding route, welding gun according to actual temperature control situation.
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
Description of drawings
Fig. 1 is schematic block circuit diagram of the present invention.
Description of reference numerals:
The 1-walking mechanism; The 2-driving mechanism of walking; The 3-lift drive mechanism;
The 4-rotary drive mechanism; 5-rotating-/ lifting support; 6-adjustable height detecting unit;
The 7-rotation angle detecting unit; 8-welding parameter detecting unit; 9-speed of travel detecting unit;
10-welding temperature detecting unit; 11-walking position detecting unit;
12-data storage cell one; The 13-parameter input unit; 14-data storage cell two;
The 15-data processor; The 16-display unit; The 17-timing circuit;
18-upper monitoring device.
The specific embodiment
as shown in Figure 1, the present invention includes the welding machine body, drive the walking mechanism 1 that described welding body moves according to default welding route, the walking driving mechanism 2 that walking mechanism 1 is driven, be arranged on the rotating-/ lifting support 5 on walking mechanism 1, rotating-/ lifting support 5 is carried out the lift drive mechanism 3 that lifting drives, rotating-/ lifting support 5 is rotated the rotary drive mechanism 4 of driving, adjustable height to rotating-/ lifting support 5 carries out the adjustable height detecting unit 6 of detection in real time, the anglec of rotation of rotating-/ lifting support 5 is carried out the rotation angle detecting unit 7 of detection in real time, the welding parameter detecting unit 8 that the associated welds parameter of described welding machine body is carried out detecting in real time, the speed of travel of walking mechanism 1 is carried out the speed of travel detecting unit 9 of detection in real time, walking position to walking mechanism 1 carries out the walking position detecting unit 11 of detection in real time, the welding temperature in soldered zone is carried out the welding temperature detecting unit 10 of detection in real time, storage inside has the data storage cell 1 of corresponding relation between multiple plastic material welding region surface temperature and heat distortion amount, storage inside has the data storage cell 2 14 of corresponding relation between multiple plastic material welding region heat distortion amount and corresponding soldering angle and weld spacing parameter, the parameter input unit 13 that is used for input welded part material, in conjunction with data storage cell 1 and data storage cell 2 14 interior store that data are analyzed 10 detection information of welding temperature detecting unit and according to analysis processing result to walking driving mechanism 2, lift drive mechanism 3, the data processor 15 that rotary drive mechanism 4 is controlled and the display unit 16 and the timing circuit 17 that join with data processor 15 respectively, described walking driving mechanism 2, lift drive mechanism 3, adjustable height detecting unit 6, rotation angle detecting unit 7, welding parameter detecting unit 8, speed of travel detecting unit 9, walking position detecting unit 11, welding temperature detecting unit 10, data storage cell 1, data storage cell 2 14 and parameter input unit 13 are all joined with data processor 15, described rotation and lifting support 2 bottoms are arranged on walking mechanism 1 in hinged way, and the welding gun of described welding machine body is arranged on described rotating-/ lifting support 5 tops.
In the present embodiment, described welding temperature detecting unit 10 is the infrared thermometry probe.Simultaneously, the present invention also comprises the upper monitoring device 18 that joins with data processor 15.
The above; it is only preferred embodiment of the present invention; be not that the present invention is imposed any restrictions, every any simple modification, change and equivalent structure of above embodiment being done according to the technology of the present invention essence changes, and all still belongs in the protection domain of technical solution of the present invention.
Claims (3)
1. a full-automatic plastic bonding machine, is characterized in that: comprise the welding machine body, drive the walking mechanism (1) that described welding body moves according to default welding route, the walking driving mechanism (2) that walking mechanism (1) is driven, be arranged on the rotating-/ lifting support (5) on walking mechanism (1), rotating-/ lifting support (5) is carried out the lift drive mechanism (3) that lifting drives, rotating-/ lifting support (5) is rotated the rotary drive mechanism (4) of driving, adjustable height to rotating-/ lifting support (5) carries out the adjustable height detecting unit (6) of detection in real time, the anglec of rotation of rotating-/ lifting support (5) is carried out the rotation angle detecting unit (7) of detection in real time, the associated welds parameter of described welding machine body is carried out the welding parameter detecting unit (8) of detection in real time, the speed of travel of walking mechanism (1) is carried out the speed of travel detecting unit (9) of detection in real time, walking position to walking mechanism (1) carries out the walking position detecting unit (11) of detection in real time, the welding temperature in soldered zone is carried out the welding temperature detecting unit (10) of detection in real time, storage inside has the data storage cell one (12) of corresponding relation between multiple plastic material welding region surface temperature and heat distortion amount, storage inside has the data storage cell two (14) of corresponding relation between multiple plastic material welding region heat distortion amount and corresponding soldering angle and weld spacing parameter, the parameter input unit (13) that is used for input welded part material, in conjunction with institute's data of storing in data storage cell one (12) and data storage cell two (14), welding temperature detecting unit (10) institute detection information is analyzed and according to analysis processing result to the driving mechanism (2) of walking, lift drive mechanism (3), the data processor (15) that rotary drive mechanism (4) is controlled and the display unit (16) and the timing circuit (17) that join with data processor (15) respectively, described walking driving mechanism (2), lift drive mechanism (3), adjustable height detecting unit (6), rotation angle detecting unit (7), welding parameter detecting unit (8), speed of travel detecting unit (9), walking position detecting unit (11), welding temperature detecting unit (10), data storage cell one (12), data storage cell two (14) and parameter input unit (13) are all joined with data processor (15), described rotation and lifting support (2) bottom is arranged on walking mechanism (1) in hinged way, and the welding gun of described welding machine body is arranged on described rotating-/ lifting support (5) top.
2. according to a kind of full-automatic plastic bonding machine claimed in claim 1, it is characterized in that: described welding temperature detecting unit (10) is the infrared thermometry probe.
3. according to the described a kind of full-automatic plastic bonding machine of claim 1 or 2, it is characterized in that: also comprise the upper monitoring device (18) that joins with data processor (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110450990 CN103171147A (en) | 2011-12-20 | 2011-12-20 | Full-automatic plastic welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110450990 CN103171147A (en) | 2011-12-20 | 2011-12-20 | Full-automatic plastic welding machine |
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| Publication Number | Publication Date |
|---|---|
| CN103171147A true CN103171147A (en) | 2013-06-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110450990 Pending CN103171147A (en) | 2011-12-20 | 2011-12-20 | Full-automatic plastic welding machine |
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| CN (1) | CN103171147A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108472855A (en) * | 2015-11-24 | 2018-08-31 | 下代回收机有限公司 | Utilize the device and method of the register processing thermoplastic material of screw conveyor |
| CN109454328A (en) * | 2018-10-12 | 2019-03-12 | 江苏科技大学 | Laser welding incidence angle real-time monitoring system and welding method based on temperature feedback |
| US20200072793A1 (en) * | 2018-08-30 | 2020-03-05 | Jiaxing Broadsens Technology, Ltd. | Apparatus and method for monitoring of welding joints with in-situ sensors |
-
2011
- 2011-12-20 CN CN 201110450990 patent/CN103171147A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108472855A (en) * | 2015-11-24 | 2018-08-31 | 下代回收机有限公司 | Utilize the device and method of the register processing thermoplastic material of screw conveyor |
| US20200072793A1 (en) * | 2018-08-30 | 2020-03-05 | Jiaxing Broadsens Technology, Ltd. | Apparatus and method for monitoring of welding joints with in-situ sensors |
| US10775350B2 (en) * | 2018-08-30 | 2020-09-15 | Jiaxing Broadsens Technology, Ltd. | Apparatus and method for monitoring of welding joints with in-situ sensors |
| CN109454328A (en) * | 2018-10-12 | 2019-03-12 | 江苏科技大学 | Laser welding incidence angle real-time monitoring system and welding method based on temperature feedback |
| CN109454328B (en) * | 2018-10-12 | 2021-06-01 | 江苏科技大学 | Laser welding incident angle real-time regulation and control system based on temperature feedback and welding method |
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Application publication date: 20130626 |