Sucked type coating removal device
Technical field
The present invention relates to technical field of surface coating, be specifically related to a kind of sucked type coating removal device.
Background technology
Aircraft, boats and ships, main equipment etc. generally need when maintaining to remove face coat.The features such as its face coat has that hardness is high, coating material is soft, cleaning requirement condition harshness (as not allowable damage substrate surface), extremely not easy-clear.For aircraft, aircraft, after use a period of time (about 5 years), just needs overhaul once.Need face coat all to remove when overhaul, this is not only to again spray to obtain a brand-new decorative coveringn after overhaul, especially in order to detect and find defect and the fatigue crack of lead-covering or structural member, thus avoid aircraft generation fatigue rupture fault.At present, the method removing coating (depainting, paint removal) mainly contains chemical depainting method and physics paint removal method.Wherein traditional method mainly shot-peening ablution, sandblast ablution two kinds of physical methods and chemistry (solvent) depainting method.More novel physical method is that laser removes method and dry ice removes method.
Although tradition paint removal method comparatively effectively can carry out depainting, but still there is multiple deficiency, the operation principle of ball blasting method of wherein sandblasting determines this sweep-out method and is easy to make the body surface by cleaning occur wearing and tearing, and also will carry out pollutant process after having cleaned, and equipment needed thereby is bulky, complex structure; Chemistry (solvent) is although paint removal method makes body surface not occur wearing and tearing, and the cycle is longer, needs the after-treatment carrying out pollutant, carries out chemical paint removal according to halogenated hydrocarbon solvent, then this kind of toxic solvent, have certain corrosiveness to metal; According to the solvent containing peroxide, although nontoxic, stronger to corrosion of metal effect.
The efficiency of Investigation of Laser Delacquer-ing is lower, and affected by environment comparatively large, the price comparison of high power laser light is expensive, requires higher to operating personnel; In addition, harmful material is easily produced during laser-ablative coatings, not only contaminated environment, still there is impact to the health of personnel, easily between coating and matrix, produce larger thermograde under hot environment, cause matrix being formed additional residual stress, reduce fatigue life.
Although dry ice paint removal superiority is strong, for thickness more than 1mm and the higher coating of intensity removes difficulty.
Summary of the invention
Instant invention overcomes the deficiencies in the prior art, a kind of sucked type coating removal device is provided, removing the technical problem of difficulty for solving face coat.
Consider the problems referred to above of prior art, according to an aspect disclosed by the invention, the present invention by the following technical solutions:
A kind of sucked type coating removal device, it comprises bistrique, grinding head fixing device, floating cylinder, sucked type running gear and housing, described bistrique arranges on grinding head fixing device, described grinding head fixing device activity arranges shell one end, described grinding head fixing device is also connected with floating cylinder, described floating cylinder promotes described bistrique and presses down work, described grinding head fixing device is also connected with the mobile device being positioned at described housing, described sucked type running gear is also communicated with vavuum pump with described floating cylinder, and described sucked type running gear is connected with mobile device.
In order to realize the present invention better, further technical scheme is:
According to one embodiment of the invention, described mobile device comprises X-direction motor, X-direction guide rail, Y-direction motor and Y-direction guide rail, and described X-direction motor is connected with described X-direction guide rail, and described Y-direction motor is connected with described Y-direction guide rail.
According to another embodiment of the invention, described sucked type running gear is divided into work sucker and stepping sucker.
According to another embodiment of the invention, described mobile device comprises fixed head, the surrounding of described fixed head arranges sucker respectively, described sucker vertically to move and the lifting cylinder that adsorbs workpiece is connected with for controlling this sucker, and lifting cylinder or sucker are also connected with the lateral cylinder for controlling described sucker transverse shifting.
According to another embodiment of the invention, the sucker of described sucked type running gear is connected with the chassis of described housing by the form of ball-joint.
According to another embodiment of the invention, sucker edge sulfuration one deck soft rubber of described sucked type running gear.
According to another embodiment of the invention, described floating cylinder, vavuum pump, X-direction motor are connected with industrial computer respectively with Y-direction motor.
The present invention can also be:
According to another embodiment of the invention, described bistrique is using wear-resistant macromolecule elastomeric material as matrix, interpolation fiber and/or plastics give filling-modified, wherein mass ratio shared by wear-resistant macromolecule elastomeric material is 50 ~ 99%, and shared by modification fiber and/or plastics, mass ratio is 1 ~ 50%.
Compared with prior art, one of beneficial effect of the present invention is:
A kind of sucked type coating removal device of the present invention, structure is simple, be easy to operation and maintenance maintenance, hardness can be removed higher, thickness is at the coating material of several millimeters of magnitudes, and ensure that coated substrate is not frayed in the process removing coating material, improve removal efficiency, and avoid the secondary pollution problem produced in removal coating procedure.
Accompanying drawing explanation
In order to clearer explanation present specification embodiment or technical scheme of the prior art, below the accompanying drawing used required in the description to embodiment or prior art is briefly described, apparently, the accompanying drawing that the following describes is only the reference to some embodiments in present specification, for those skilled in the art, when not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 shows sucked type coating removal bottom of device structural representation according to an embodiment of the invention.
Fig. 2 shows sucked type coating removal device one cross-sectional view according to an embodiment of the invention.
Fig. 3 shows sucked type coating removal device one end face structural representation according to an embodiment of the invention.
Fig. 4 shows sucked type coating removal device overall structure schematic diagram according to an embodiment of the invention.
Fig. 5 shows the structural representation of sucked type coating removal device in accordance with another embodiment of the present invention.
Fig. 6 shows the side direction structural representation of sucked type coating removal device in accordance with another embodiment of the present invention.
Fig. 7 shows the working state schematic representation of sucked type coating removal device in accordance with another embodiment of the present invention.
Wherein, the name corresponding to the Reference numeral in accompanying drawing is called:
1-bistrique, 2-grinding head fixing device, 3-floating cylinder, 4-sucked type running gear, 5-housing, 6-mobile device, 61-X direction motor, 62-X traversing guide, 63-Y direction motor, 64-Y traversing guide, 65-fixed head, 66-sucker, 67-lifting cylinder, 68-lateral cylinder.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is described in further detail, but embodiments of the present invention are not limited thereto.
As shown in Figures 1 to 4, a kind of sucked type coating removal device, it is characterized in that it comprises bistrique 1, grinding head fixing device 2, floating cylinder 3, sucked type running gear 4, housing 5, described bistrique 1 arranges on grinding head fixing device 2, the activity of described grinding head fixing device 2 arranges housing 5 one end, described grinding head fixing device 2 is also connected with floating cylinder 3, described floating cylinder 3 promotes described bistrique 1 and presses down work, described grinding head fixing device 2 is also connected with the mobile device 6 being positioned at described housing 5, described mobile device 6 comprises X-direction motor 61, X-direction guide rail 62, Y-direction motor 63 and Y-direction guide rail 64, described X-direction motor 61 is connected with described X-direction guide rail 62, described Y-direction motor 63 is connected with described Y-direction guide rail 64, described sucked type running gear 4 arranges on the chassis of housing 5, described sucked type running gear 4 is also communicated with vavuum pump with described floating cylinder 3, described sucked type running gear 4 is divided into work sucker 41 and stepping sucker 42, described stepping sucker 42 is also connected with described mobile device 6.
Again as shown in Figure 1, two groups of sucker alternations, when floating cylinder 3 provides pressure bistrique to work, whole sucker provides pull of vacuum, and bistrique 1 axle motion in X direction, carries out coating removal work; During equipment stepping, four small sucker vacuum suction, two large sucker off-loads, Timing Belt rotates forward, and bistrique 1 moves along Y-direction; Then two large sucker vacuum suction, small sucker off-load, Timing Belt reverses, and equipment chassis is moved along Y-direction, completes a working cycles.
Grinding head fixing device 2 moves in X direction, and floating cylinder 3 pressurizes, and bistrique 1 sinks, and starts working, and Timing Belt slide rail works, and slide block moves along Y-direction, drives grinding head fixing device 2 to move along Y-direction.
As shown in Figure 5, Figure 6, Fig. 5 shows the structural representation of sucked type coating removal device in accordance with another embodiment of the present invention, and Fig. 6 shows the side direction structural representation of sucked type coating removal device in accordance with another embodiment of the present invention.Described mobile device 6 comprises fixed head 65, the surrounding of described fixed head 65 arranges sucker 66 respectively, described sucker 66 with for control this sucker 66 vertically lifting cylinder 67 that is mobile and that adsorb workpiece be connected, lifting cylinder 67 or sucker 66 are also connected with the lateral cylinder 68 for controlling described sucker 66 transverse shifting.
Described sucker 66 is connected with the chassis of described housing 5 by the form of ball-joint, and sucker 66 edge sulfuration one deck soft rubber, can realize fitting with seamless absorption of appropriate curved surface.
The electric control system of another embodiment also can comprise control system, monitor etc., as floating cylinder 3, vavuum pump, X-direction motor 61 are connected to control etc. with industrial computer with Y-direction motor 63 respectively.Special bistrique 1 is using wear-resistant macromolecule elastomeric material as matrix, and interpolation fiber, plastic or other material give filling-modified, and wherein mass ratio shared by wear-resistant macromolecule elastomeric material is 50-99%, and modification fiber, plastics proportion are 1-50%.When bistrique 1 works, friction generates heat for the macromolecular elastomer material of High Rotation Speed and coating layer touch, and coating is occurred softening, filling-modified material produces grinding to coating, thus removes coating.Because macromolecular elastomer material and filling-modified material hardness are all less than metallic matrix hardness under coating, therefore damage can not be produced to matrix surface.Curved surface adaptive structure is for different environment on coalface (plane, convex surface, concave surface), in conjunction with special bistrique 1 profile, be equipped with self-adaptive pressure control module, force value is changed by continuous print, the removal effect of coating under observation contrast different pressures value, and Real-Time Monitoring goes coating rear surface temperature, through data statistics, analysis, obtain the matching value of optimum tool dimension and pressure.When making work, special bistrique is fitted working face in real time, and maintains corresponding operating pressure, thus reaches reliable, removes the object of coating efficiently.
In this description, each embodiment adopts the mode of going forward one by one to describe, and what each embodiment stressed is the difference with other embodiment, identical similar portion cross-reference between each embodiment.
Spoken of in this manual " embodiment ", " another embodiment ", " embodiment ", etc., refer to the specific features, structure or the feature that describe in conjunction with this embodiment and be included at least one embodiment of the application's generality description.Multiple place occurs that statement of the same race is not necessarily refer to same embodiment in the description.Furthermore, when describing specific features, structure or a feature in conjunction with any embodiment, what advocate is also fall within the scope of the invention to realize this feature, structure or feature in conjunction with other embodiments.
Although with reference to multiple explanatory embodiment of the present invention, invention has been described here, but, should be appreciated that, those skilled in the art can design a lot of other amendment and embodiment, these amendments and embodiment will drop within spirit disclosed in the present application and spirit.More particularly, in the scope of and claim open in the application, multiple modification and improvement can be carried out to the building block of subject combination layout and/or layout.Except the modification of carrying out building block and/or layout is with except improvement, to those skilled in the art, other purposes also will be obvious.