Sucked type coating removal device
Technical field
The present invention relates to go technical field of surface coating, and in particular to a kind of sucked type coating removal device.
Background technology
Aircraft, ship, large scale equipment etc. generally require removal face coat in maintaining.Its face coat has hard
Degree is high, coating material is soft, cleaning requirement condition harsh (such as not allowable damage substrate surface) the features such as, extremely not easy-clear.
By taking aircraft as an example, aircraft is after using a period of time (5 years or so), it is necessary to which overhaul is once.Surface is needed to apply in overhaul
Layer is all removed, this not only for being sprayed again after overhaul to obtain a brand-new decorative coveringn, be even more in order to detect and
It was found that the defect and fatigue crack of lead-covering or structural member, so as to avoid aircraft from occurring fatigue rupture failure.At present, removing coating is removed
The method of (depainting, paint removal) mainly has chemical depainting method and physics paint removal method.Wherein traditional method be mainly shot-peening ablution,
Sandblast two kinds of physical methods of ablution and chemical (solvent) depainting method.The physical method of newer type is that laser removes method and dry ice is clear
Division.
Although traditional paint removal method more can effectively carry out depainting, a variety of deficiencies are still suffered from, wherein the shot-peening side that sandblasts
The operation principle of method determines that this sweep-out method is easy to make cleaned body surface wear and tear, and has cleaned rear go back
Pollutant process is carried out, and required equipment volume is huge, complex structure;Although chemical (solvent) paint removal method makes object table
Face occurs without abrasion, but the cycle is longer, it is necessary to carry out the after-treatment of pollutant, and carrying out chemistry according to halogenated hydrocarbon solvent removes
Paint, then such a toxic solvent, there is certain corrosiveness to metal;According to the solvent containing peroxide, although nontoxic, but it is right
Corrosion of metal effect is stronger.
Investigation of Laser Delacquer-ing it is less efficient, it is affected by environment larger, the price of high power laser light costly, to operating personnel
It is required that higher;In addition, easily producing harmful material during laser-ablative coatings, environment, the also health to personnel are not only polluted
Have an impact, larger thermograde is easily produced between coating and matrix under hot environment, cause to form additional residual on matrix
Residue stress, reduces fatigue life.
Although dry ice paint removal superiority is strong, for thickness is more than 1mm and the higher coating of intensity removes difficulty.
The content of the invention
Instant invention overcomes the deficiencies in the prior art there is provided a kind of sucked type coating removal device, applied for solving surface
Layer removes difficult technical problem.
In view of the above mentioned problem of prior art, according to one side disclosed by the invention, the present invention uses following technology
Scheme:
A kind of sucked type coating removal device, it includes bistrique, grinding head fixing device, floating cylinder, sucked type walking dress
Put and housing, the bistrique is set on grinding head fixing device, the grinding head fixing device activity sets shell one end, the bistrique
Fixing device is simultaneously connected with floating cylinder, and the floating cylinder promotes the bistrique to push work, and the grinding head fixing device is also
It is connected with the mobile device in the housing, the sucked type running gear also connects with the floating cylinder and vavuum pump
Logical, the sucked type running gear is connected with mobile device.
In order to which the present invention is better achieved, further technical scheme is:
According to one embodiment of the invention, the mobile device includes X-direction motor, X-direction guide rail, Y-direction electricity
Machine and Y-direction guide rail, the X-direction motor are connected with the X-direction guide rail, and the Y-direction motor connects with the Y-direction guide rail
Connect.
According to another embodiment of the invention, the sucked type running gear is divided into work sucker and stepping sucker.
According to another embodiment of the invention, the mobile device includes fixed plate, the surrounding point of the fixed plate
Sucker is not set, and the sucker is connected with for controlling the sucker vertically movable and adsorbing the lifting cylinder of workpiece, lifting cylinder
Or sucker is also connected with the lateral cylinder for controlling the sucker transverse shifting.
According to another embodiment of the invention, the sucker of the sucked type running gear by the form of ball-joint with
The chassis connection of the housing.
According to another embodiment of the invention, the sucker edge of the sucked type running gear vulcanizes one layer of soft rubber
Glue.
According to another embodiment of the invention, the floating cylinder, vavuum pump, X-direction motor and Y-direction motor point
It is not connected with industrial computer.
The present invention can also be:
According to another embodiment of the invention, the bistrique adds using wear-resistant macromolecule elastomeric material as matrix
Plus fiber and/or plastics give it is filling-modified, wherein shared by wear-resistant macromolecule elastomeric material mass ratio be 50~99%, change
Property fiber and/or plastics shared by mass ratio be 1~50%.
Compared with prior art, one of beneficial effects of the present invention are:
A kind of sucked type coating removal device of the present invention, it is simple in construction, it is easy to which that operation and maintenance is maintained, and can remove hardness
It is higher, thickness several millimeter magnitudes coating material, and remove coating material during ensure that coated substrate is not ground
Damage, improve removal efficiency, and avoid the secondary pollution problem produced in coating procedure is removed.
Brief description of the drawings
, below will be to embodiment for clearer explanation present specification embodiment or technical scheme of the prior art
Or the accompanying drawing to be used needed for the description of prior art is briefly described, it should be apparent that, drawings in the following description are only
It is the reference to the embodiment of some in present specification, for those skilled in the art, is not paying creative work
In the case of, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 shows sucked type coating removal bottom of device structural representation according to an embodiment of the invention.
Fig. 2 shows the cross-sectional view of sucked type coating removal device one according to an embodiment of the invention.
Fig. 3 shows sucked type coating removal device end face structural representation according to an embodiment of the invention.
Fig. 4 shows sucked type coating removal device overall structure diagram according to an embodiment of the invention.
Fig. 5 shows the structural representation of sucked type coating removal device in accordance with another embodiment of the present invention.
Fig. 6 shows the lateral structure schematic diagram of sucked type coating removal device in accordance with another embodiment of the present invention.
Fig. 7 shows the working state schematic representation of sucked type coating removal device in accordance with another embodiment of the present invention.
Wherein, it is entitled corresponding to the reference in accompanying drawing:
1- bistriques, 2- grinding head fixing devices, 3- floating cylinders, 4- sucked type running gears, 5- housings, 6- movements
Device, 61-X directions motor, 62-X traversing guides, 63-Y directions motor, 64-Y traversing guides, 65- fixed plates, 66-
Sucker, 67- lifting cylinders, 68- lateral cylinders.
Embodiment
The present invention is described in further detail with reference to embodiment, but embodiments of the present invention not limited to this.
As shown in Figures 1 to 4, a kind of sucked type coating removal device, it is characterised in that it includes bistrique 1, bistrique and fixed
Device 2, floating cylinder 3, sucked type running gear 4, housing 5, the bistrique 1 are set on grinding head fixing device 2, and the bistrique is consolidated
Determine the activity of device 2 and the one end of housing 5 is set, the grinding head fixing device 2 is simultaneously connected with floating cylinder 3, and the floating cylinder 3 is promoted
The bistrique 1 pushes work, and the grinding head fixing device 2 is also connected with the mobile device 6 in the housing 5, described to move
Dynamic device 6 includes X-direction motor 61, X-direction guide rail 62, Y-direction motor 63 and Y-direction guide rail 64, the X-direction motor 61 with
The X-direction guide rail 62 is connected, and the Y-direction motor 63 is connected with the Y-direction guide rail 64, the sucked type running gear 4
On the chassis for setting housing 5, the sucked type running gear 4 is also connected with the floating cylinder 3 and vavuum pump, the sucked type
4 points of running gear is work sucker 41 and stepping sucker 42, and the stepping sucker 42 is also connected with the mobile device 6.
Again as shown in figure 1, two groups of sucker alternations, when floating cylinder 3 provides the work of pressure bistrique, whole suckers are carried
For pull of vacuum, axle is moved bistrique 1 in X direction, carries out coating removal work;During equipment stepping, four small sucker vacuum suctions,
Two big sucker off-load, Timing Belt is rotated forward, and bistrique 1 is moved along Y-direction;Then two big sucker vacuum suction, small sucker off-load,
Timing Belt is inverted, and equipment chassis is moved along Y-direction, completes a working cycles.
Grinding head fixing device 2 is moved in X direction, and floating cylinder 3 pressurizes, and bistrique 1 sinks, and is started working, Timing Belt slide rail
Work, sliding block is moved along Y-direction, drives grinding head fixing device 2 to be moved along Y-direction.
As shown in Figure 5, Figure 6, Fig. 5 shows the knot of sucked type coating removal device in accordance with another embodiment of the present invention
Structure schematic diagram, Fig. 6 shows the lateral structure schematic diagram of sucked type coating removal device in accordance with another embodiment of the present invention.
The mobile device 6 includes fixed plate 65, and the surrounding of the fixed plate 65 sets sucker 66 respectively, and the sucker 66 is controlled with being used for
Vertically movable and absorption workpiece the lifting cylinder 67 of the sucker 66 is made to connect, lifting cylinder 67 or sucker 66 also with for controlling
The lateral cylinder 68 of the transverse shifting of sucker 66 is connected.
The sucker 66 is connected by the form of ball-joint with the chassis of the housing 5, and the edge of sucker 66 vulcanization one
Layer soft rubber, can be achieved to fit with the seamless absorption of appropriate curved surface.
The electric control system of another embodiment may also include control system, monitor etc., such as floating cylinder 3, vavuum pump,
X-direction motor 61 and Y-direction motor 63 are connected to be controlled with industrial computer respectively.Special bistrique 1 is with wear-resistant macromolecule bullet
Elastomer material as matrix, addition fiber, plastic or other material give it is filling-modified, wherein shared by wear-resistant macromolecule elastomeric material
Mass ratio is 50-99%, and modified is 1-50% with fiber, plastics proportion.When bistrique 1 works, the high score rotated at a high speed
Friction generates heat with coating layer touch for bullet elastomer material, softens coating, and filling-modified material produces grinding to coating,
So as to remove coating.Because macromolecular elastomer material and filling-modified material hardness are respectively less than metallic matrix hardness under coating,
Therefore damage will not be produced to matrix surface.Curved surface adaptive structure is directed to different environment on coalface (plane, convex surface, concave surface),
With reference to the special profile of bistrique 1, self-adaptive pressure control module is equipped with, by continuously changing pressure value, the different pressures of observation contrast
The removal effect of coating under force value, and surface temperature after coating is gone in monitoring in real time, through data statistics, analysis, has obtained optimal knife
Has the matching value of size and pressure.So that special bistrique is fitted working face in real time during work, and corresponding operating pressure is maintained, from
And reach purpose that is reliable, efficiently removing removing coating.
The embodiment of each in this specification is described by the way of progressive, what each embodiment was stressed be with it is other
Identical similar portion cross-reference between the difference of embodiment, each embodiment.
" one embodiment ", " another embodiment ", " embodiment " for being spoken of in this manual, etc., refer to knot
Specific features, structure or the feature for closing embodiment description are included at least one embodiment of the application generality description
In.It is not necessarily to refer to same embodiment that statement of the same race, which occur, in multiple places in the description.Appoint furthermore, it is understood that combining
When one embodiment describes a specific features, structure or feature, what is advocated is this to realize with reference to other embodiment
Feature, structure or feature are also fallen within the scope of the present invention.
Although reference be made herein to invention has been described for multiple explanatory embodiments of the invention, however, it is to be understood that
Those skilled in the art can be designed that a lot of other modification and embodiment, and these modifications and embodiment will fall in this Shen
Please be within disclosed spirit and spirit.More specifically, can be to master in the range of disclosure and claim
The building block and/or layout for inscribing composite configuration carry out a variety of variations and modifications.Except what is carried out to building block and/or layout
Outside variations and modifications, to those skilled in the art, other purposes also will be apparent.