CN104617026A - Transmission equipment and method for charging and discharging of middle laminating machine in production process of photovoltaic module - Google Patents
Transmission equipment and method for charging and discharging of middle laminating machine in production process of photovoltaic module Download PDFInfo
- Publication number
- CN104617026A CN104617026A CN201510073239.6A CN201510073239A CN104617026A CN 104617026 A CN104617026 A CN 104617026A CN 201510073239 A CN201510073239 A CN 201510073239A CN 104617026 A CN104617026 A CN 104617026A
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- slide rail
- conveyor belt
- rail type
- rotary unit
- laminating machine
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- 238000010030 laminating Methods 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims abstract description 33
- 230000005540 biological transmission Effects 0.000 title claims abstract description 26
- 238000007599 discharging Methods 0.000 title claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 title abstract description 12
- 238000012360 testing method Methods 0.000 claims abstract description 22
- 230000000712 assembly Effects 0.000 claims description 32
- 238000000429 assembly Methods 0.000 claims description 32
- 239000000463 material Substances 0.000 claims description 14
- 238000003475 lamination Methods 0.000 claims description 11
- 238000012545 processing Methods 0.000 claims description 11
- 238000009966 trimming Methods 0.000 claims description 3
- 239000002699 waste material Substances 0.000 abstract description 4
- 238000013083 solar photovoltaic technology Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 6
- 238000013461 design Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
- H01L21/67706—Mechanical details, e.g. roller, belt
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Electromagnetism (AREA)
- Branching, Merging, And Special Transfer Between Conveyors (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
Abstract
The invention relates to the field of a solar photovoltaic technology, in particular to transmission equipment and method for charging and discharging of a laminating machine in a production process of a photovoltaic module. The equipment comprises an EL testing device, a production line, a laminating machine, a rotary unit and a slide rail type movable conveyor belt. A process comprises a mode for charging and discharging by four modules, and a mode for charging and discharging by three modules. According to the equipment, the transmission of the three modules and the transmission of the four modules can be freely switched according to actual requirements, manual transportation is avoided and damages on products, caused by artificial factors, are reduced; meanwhile, the wastes of manpower resources are avoided and the equipment is suitable for wide popularization and application.
Description
Technical field
The present invention relates to solar-photovoltaic technology field, particularly a kind of transmission equipment for laminating machine loading and unloading in photovoltaic module processing procedure and method.
(1) background technology
Photovoltaic industry is in the bottom of a lead-time, and its industry belongs to the very fast industry of technology innovation, when the industry tide outburst that new takes turns, production capacity is low, technological lag, cost remains high, and these inferior positions will certainly become the short slab of enterprise development and competition.
In actual production, due to the unsteadiness manually participated in, the rising of human cost, in most photovoltaic manufacturing industry, uses semi-automatic or automatic production line to replace artificial participation to become trend.But the design of streamline does not have industry standard, its design is only only applicable to current production, and under new production capacity and technical requirement, it is delayed often, there is a lot of inadequate natural endowment.
Current photovoltaic module production procedure is roughly: welding, and---lamination---------------------pack group frame lamination to install terminal box in EL test in deburring in EL test by test---inspection---.
The streamline that a lot of enterprise adopts is in allocation plan, lamination operation can only adopt the loading and unloading simultaneously of 3 block assemblies, seriously constrain the production capacity of laminating machine, in actual production, in order to realize the loading and unloading of 4 block assemblies, need a dead lift, but it is all uncontrollable for causing the damage of product even to be scrapped in a dead lift process, can not estimate, and do not have the effect of display participant, increase the weight of the workload of participant itself on the contrary, for follow-up other work of efficient execution hide some dangers for.
(2) summary of the invention
The present invention is in order to make up the deficiencies in the prior art, provide a kind of 3 to 4 chip modules that realize freely to switch and the transmission equipment for laminating machine loading and unloading in photovoltaic module processing procedure of automatic loading/unloading and method, a dead lift can be avoided, reduce the damage that product causes because of artificial origin, avoid the waste of human resources simultaneously.
The present invention is achieved through the following technical solutions:
A kind of transmission equipment for laminating machine loading and unloading in photovoltaic module processing procedure, comprise EL testing apparatus, streamline, laminating machine, rotary unit and slide rail type moving conveyor belt, feed end and discharge end is provided with before and after laminating machine, streamline is connected with between EL testing apparatus and laminating machine feed end, laminating machine discharge end is connected with streamline between later process equipment, it is characterized in that: interconnective rotary unit and slide rail type moving conveyor belt are installed between laminating machine feed end and streamline, rotary unit is connected with streamline, slide rail type moving conveyor belt is connected with laminating machine feed end, be provided with interconnective rotary unit and slide rail type moving conveyor belt between laminating machine discharge end and streamline, slide rail type moving conveyor belt is connected with laminating machine discharge end, and rotary unit is connected with streamline.
For a transmission method for laminating machine loading and unloading in photovoltaic module processing procedure, for EL test step to trimming process step, comprise four block assembly loading and unloading and three block assembly loading and unloading, two kinds of patterns.
Four block assembly loading and unloading patterns comprise the steps:
(1) first block assembly, after completing EL test, directly enters rotary unit by streamline, by rotary unit 90-degree rotation;
(2) first block assemblies enter slide rail type moving conveyor belt by rotary unit, move left and right slide rail type moving conveyor belt side by slide rail type moving conveyor belt; Second block assembly is after completing EL test simultaneously, directly enters rotary unit, by rotary unit 90-degree rotation by streamline;
(3) second block assemblies enter slide rail type moving conveyor belt by rotary unit;
(4) slide rail type moving conveyor belt and laminating machine material loading end link until first piece and the second block assembly arrive material loading end in the same way;
(5) next follow-up two block assemblies repeat until material loading end accepts four block assemblies by step (1) to (4);
(6) four block assemblies enter laminating machine and carry out lamination;
(7) after assembly completes lamination, automatic transmission is to discharging end, and discharging end and the slide rail type moving conveyor belt slide rail type moving conveyor belt that is linked in the same way moves left and right, until slide rail type moving conveyor belt accepts two block assemblies;
(8) slide rail type conveyer belt is by moving left and right, and monolithic element is sent into rotary unit 90-degree rotation, then enters rear road chamfered edge operation;
(9) follow-up three block assemblies repeat until the complete discharging of four block assemblies according to step (7) and (8).
Three block assembly loading and unloading patterns comprise the steps:
(1) assembly is after completing EL test, arranges rotary unit and is failure to actuate, and only open and other conveyer belt symport functions, assembly directly enters rotary unit by streamline;
(2) assembly enters slide rail type moving conveyor belt by rotary unit, and slide rail type moving conveyor belt does not move left and right and only links in the same way, realizes three block assemblies material loading successively;
(3) after lamination completes, discharge end and slide rail type moving conveyor belt link in the same way, and slide rail type moving conveyor belt does not move left and right and only links in the same way, and rotary unit is failure to actuate and is only opened and other conveyer belt symport functions, realize 3 chip module blankings successively, finally enter chamfered edge operation.
The invention has the beneficial effects as follows: the present invention can realize freely switching of three pieces and the transmission of four block assemblies according to actual requirement, and avoid a dead lift, the damage that causes because of artificial origin of minimizing product, avoids the waste of human resources simultaneously, be suitable for wide popularization and application.
(3) accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is further illustrated.
Fig. 1 is transmission equipment and the method schematic diagram of laminating machine loading and unloading in conventional photovoltaic device process.
Fig. 2 is transmission equipment of the present invention and method schematic diagram.
Fig. 3 is four block assembly material loading transmission schematic diagrames in the present invention.
Fig. 4 is four block assembly blanking transmission schematic diagrames in the present invention.
Fig. 5 is three block assembly material loading transmission schematic diagrames in the present invention.
Fig. 6 is three block assembly blanking transmission schematic diagrames in the present invention.
In figure, 1EL testing apparatus, 2 laminating machinees, 3 streamline one, 4 streamline two, 5 feed ends, 6 discharge ends, 7 assemblies, 8 rotary units, the portable conveyer belt of 9 slide rails.
(4) embodiment
A kind of transmission equipment for laminating machine loading and unloading in photovoltaic module processing procedure, comprise EL testing apparatus, streamline, laminating machine, rotary unit and slide rail type moving conveyor belt, feed end and discharge end is provided with before and after laminating machine, two streamlines are connected with between EL testing apparatus and laminating machine feed end, laminating machine discharge end is connected with two streamlines equally between later process equipment, it is characterized in that: interconnective rotary unit and slide rail type moving conveyor belt are installed between laminating machine feed end and streamline, rotary unit is connected with streamline, slide rail type moving conveyor belt is connected with laminating machine feed end, be provided with interconnective rotary unit and slide rail type moving conveyor belt between laminating machine discharge end and streamline, slide rail type moving conveyor belt is connected with laminating machine discharge end, and rotary unit is connected with streamline.
Use during this equipment and operate as follows:
For a transmission method for laminating machine loading and unloading in photovoltaic module processing procedure, for EL test step to trimming process step, comprise four block assembly loading and unloading and three block assembly loading and unloading, two kinds of patterns.
Four block assembly loading and unloading patterns comprise the steps:
(1) first block assembly, after completing EL test, taps into rotary unit by streamline and by rotary unit 90-degree rotation or by the conveyer belt jacking break-in before the rotary unit of streamline one always, by lateral transport to streamline two;
(2) first block assemblies enter slide rail type moving conveyor belt by rotary unit, move left and right slide rail type moving conveyor belt side by slide rail type moving conveyor belt; Second block assembly is after completing EL test simultaneously, directly enters rotary unit, by rotary unit 90-degree rotation by streamline;
(3) second block assemblies enter slide rail type moving conveyor belt by rotary unit;
(4) slide rail type moving conveyor belt and laminating machine material loading end link until first piece and the second block assembly arrive material loading end in the same way;
(5) next follow-up two block assemblies repeat until material loading end accepts four block assemblies by step (1) to (4);
(6) four block assemblies enter laminating machine and carry out lamination;
(7) after assembly completes lamination, automatic transmission is to discharging end, and discharging end and the slide rail type moving conveyor belt slide rail type moving conveyor belt that is linked in the same way moves left and right, until slide rail type moving conveyor belt accepts two block assemblies;
(8) slide rail type conveyer belt is by moving left and right, and monolithic element is sent into rotary unit 90-degree rotation, then enters rear road chamfered edge operation;
(9) follow-up three block assemblies repeat until the complete discharging of four block assemblies according to step (7) and (8).
Four block assembly loading and unloading actions of streamline two are all identical with streamline one.
Three block assembly loading and unloading patterns comprise the steps:
(1) assembly is after completing EL test, arrange rotary unit to be failure to actuate, only open and other conveyer belt symport functions, assembly taps into rotary unit by streamline or by the conveyer belt jacking break-in before the rotary unit of streamline one always, by lateral transport to streamline two;
(2) assembly enters slide rail type moving conveyor belt by rotary unit, and slide rail type moving conveyor belt does not move left and right and only links in the same way, realizes three block assemblies material loading successively;
(3) after lamination completes, discharge end and slide rail type moving conveyor belt link in the same way, and slide rail type moving conveyor belt does not move left and right and only links in the same way, and rotary unit is failure to actuate and is only opened and other conveyer belt symport functions, realize 3 chip module blankings successively, finally enter chamfered edge operation.
Four block assembly loading and unloading actions of streamline two are all identical with streamline one.
The present invention can realize freely switching of three pieces and the transmission of four block assemblies according to actual requirement, and avoid a dead lift, the damage that causes because of artificial origin of minimizing product, avoids the waste of human resources simultaneously, be suitable for wide popularization and application.
Claims (4)
1. the transmission equipment for laminating machine loading and unloading in photovoltaic module processing procedure, comprise EL testing apparatus, streamline, laminating machine, rotary unit and slide rail type moving conveyor belt, feed end and discharge end is provided with before and after laminating machine, streamline is connected with between EL testing apparatus and laminating machine feed end, laminating machine discharge end is connected with streamline between later process equipment, it is characterized in that: interconnective rotary unit and slide rail type moving conveyor belt are installed between laminating machine feed end and streamline, rotary unit is connected with streamline, slide rail type moving conveyor belt is connected with laminating machine feed end, be provided with interconnective rotary unit and slide rail type moving conveyor belt between laminating machine discharge end and streamline, slide rail type moving conveyor belt is connected with laminating machine discharge end, and rotary unit is connected with streamline.
2., for a transmission method for laminating machine loading and unloading in photovoltaic module processing procedure, for EL test step to trimming process step, comprise four block assembly loading and unloading and three block assembly loading and unloading, two kinds of patterns.
3. the transmission method for laminating machine loading and unloading in photovoltaic module processing procedure according to claim 2, is characterized in that: above-mentioned four block assembly loading and unloading patterns comprise the steps:
(1) first block assembly, after completing EL test, directly enters rotary unit by streamline, by rotary unit 90-degree rotation;
(2) first block assemblies enter slide rail type moving conveyor belt by rotary unit, move left and right slide rail type moving conveyor belt side by slide rail type moving conveyor belt; Second block assembly is after completing EL test simultaneously, directly enters rotary unit, by rotary unit 90-degree rotation by streamline;
(3) second block assemblies enter slide rail type moving conveyor belt by rotary unit;
(4) slide rail type moving conveyor belt and laminating machine material loading end link until first piece and the second block assembly arrive material loading end in the same way;
(5) next follow-up two block assemblies repeat until material loading end accepts four block assemblies by step (1) to (4);
(6) four block assemblies enter laminating machine and carry out lamination;
(7) after assembly completes lamination, automatic transmission is to discharging end, and discharging end and the slide rail type moving conveyor belt slide rail type moving conveyor belt that is linked in the same way moves left and right, until slide rail type moving conveyor belt accepts two block assemblies;
(8) slide rail type conveyer belt is by moving left and right, and monolithic element is sent into rotary unit 90-degree rotation, then enters rear road chamfered edge operation;
(9) follow-up three block assemblies repeat until the complete discharging of four block assemblies according to step (7) and (8).
4. the transmission method for laminating machine loading and unloading in photovoltaic module processing procedure according to claim 2, is characterized in that: above-mentioned three block assembly loading and unloading patterns comprise the steps:
(1) assembly is after completing EL test, arranges rotary unit and is failure to actuate, and only open and other conveyer belt symport functions, assembly directly enters rotary unit by streamline;
(2) assembly enters slide rail type moving conveyor belt by rotary unit, and slide rail type moving conveyor belt does not move left and right and only links in the same way, realizes three block assemblies material loading successively;
(3) after lamination completes, discharge end and slide rail type moving conveyor belt link in the same way, and slide rail type moving conveyor belt does not move left and right and only links in the same way, and rotary unit is failure to actuate and is only opened and other conveyer belt symport functions, realize 3 chip module blankings successively, finally enter chamfered edge operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510073239.6A CN104617026B (en) | 2015-02-11 | 2015-02-11 | It is a kind of to be used for the transmission equipment and method of laminating machine loading and unloading in photovoltaic module processing procedure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510073239.6A CN104617026B (en) | 2015-02-11 | 2015-02-11 | It is a kind of to be used for the transmission equipment and method of laminating machine loading and unloading in photovoltaic module processing procedure |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104617026A true CN104617026A (en) | 2015-05-13 |
| CN104617026B CN104617026B (en) | 2017-09-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510073239.6A Expired - Fee Related CN104617026B (en) | 2015-02-11 | 2015-02-11 | It is a kind of to be used for the transmission equipment and method of laminating machine loading and unloading in photovoltaic module processing procedure |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102501551A (en) * | 2011-11-04 | 2012-06-20 | 常州天合光能有限公司 | Three-cavity high-capacity laminating machine and using method thereof |
| CN202651176U (en) * | 2012-03-19 | 2013-01-02 | 常州天华新能源科技有限公司 | Intelligent automatic production line of crystalline silicon photovoltaic module |
| CN202753545U (en) * | 2012-05-15 | 2013-02-27 | 浙江宝利特新能源股份有限公司 | Laminating machine |
| KR20130054592A (en) * | 2011-11-17 | 2013-05-27 | 굿시스 주식회사 | Solar cell pitch changer system |
| CN103508192A (en) * | 2012-06-29 | 2014-01-15 | 江苏瑞新科技股份有限公司 | Material feeding system and solar module conveying machining device with same |
| CN204441269U (en) * | 2015-02-11 | 2015-07-01 | 山东宇太光电科技有限公司 | A kind of transmission equipment for laminating machine loading and unloading in photovoltaic module processing procedure |
-
2015
- 2015-02-11 CN CN201510073239.6A patent/CN104617026B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102501551A (en) * | 2011-11-04 | 2012-06-20 | 常州天合光能有限公司 | Three-cavity high-capacity laminating machine and using method thereof |
| KR20130054592A (en) * | 2011-11-17 | 2013-05-27 | 굿시스 주식회사 | Solar cell pitch changer system |
| CN202651176U (en) * | 2012-03-19 | 2013-01-02 | 常州天华新能源科技有限公司 | Intelligent automatic production line of crystalline silicon photovoltaic module |
| CN202753545U (en) * | 2012-05-15 | 2013-02-27 | 浙江宝利特新能源股份有限公司 | Laminating machine |
| CN103508192A (en) * | 2012-06-29 | 2014-01-15 | 江苏瑞新科技股份有限公司 | Material feeding system and solar module conveying machining device with same |
| CN204441269U (en) * | 2015-02-11 | 2015-07-01 | 山东宇太光电科技有限公司 | A kind of transmission equipment for laminating machine loading and unloading in photovoltaic module processing procedure |
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| CN104617026B (en) | 2017-09-29 |
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