CN102501551A - Three-cavity high-capacity laminating machine and using method thereof - Google Patents
Three-cavity high-capacity laminating machine and using method thereof Download PDFInfo
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- CN102501551A CN102501551A CN2011103449911A CN201110344991A CN102501551A CN 102501551 A CN102501551 A CN 102501551A CN 2011103449911 A CN2011103449911 A CN 2011103449911A CN 201110344991 A CN201110344991 A CN 201110344991A CN 102501551 A CN102501551 A CN 102501551A
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Abstract
The invention relates to a three-cavity high-capacity laminating machine and a using method thereof. The laminating machine has three sections of laminating cavities, namely a first-section vacuumizing and presealing cavity, a second-section-solidifying cavity and a third-section solidifying cavity. For reducing the floor area, the laminating area of the three section of laminating cavities is designed according to the requirement that three components can be laminated side by side. The using method of the three-cavity high-capacity laminating machine comprises the following steps of: feeding components firstly; then sequentially performing vacuumizing and presealing treatment in the first-section vacuumizing and presealing cavity, fixing in the second-section solidifying cavity and fixing in the third-section solidifying cavity; and finally discharging. The using method has the beneficial effects that the laminating time is divided into three sections, five minutes each section; the capacity is improved by 29% on the existing basis; since three components can be vertically placed in the machine each time, the area can be reduced by about 10%.
Description
Technical field
The present invention relates to a kind of three chamber high yields can laminating machine and method for using thereof.
Background technology
In the real work, single chamber laminating machine vacuumizes about 5min, is solidificated in about 10min, is the 15min circulation.
As shown in Figure 1, the two-chamber laminating machine has been realized vacuumizing, pre-sealed chamber separates with lamination cure chamber two chambeies, each chamber 8.5min consuming time, and the non-production capacity of lamination first of two-chamber laminating machine is (60/8.5) * 4 ≈ 28PSC/h.Two-chamber laminating machine four block assemblies charging side by side in twos simultaneously, if monolithic element is of a size of 1643*985mm, theoretical floor space is 1643*985*4*4=25893680mm
2, the two-chamber laminating machine course of work is following: (charging, discharging time are not counted the lamination time)
Vacuumize in the 1st section chamber, pre-sealed, 8.5 minutes consuming time: assembly got into first section chamber 27S, and laminating machine closes and cover 10S, vacuumizes 345S in the chamber, began to go up inflation 50S in chamber after the completion, got into lamination 65S, descended the chamber to inflate 30S at last, 10S uncaps.
Carry out lamination in the 2nd section chamber and solidify 8.5 minutes consuming time: by second section chamber 27S of first section entering, laminating machine closes and covers 10S, closes the lid back and goes up chamber inflation 50S, and entering lamination 410S descends chamber inflation 30S at last, opens laminating machine loam cake 10S, assembly discharging 27S.
Summary of the invention
Technical problem to be solved by this invention is: a kind of three chamber high yields ability laminating machine and methods for using thereof are provided, on existing basis, promote production capacity, reduce floor space simultaneously.
The present invention solves the scheme that its technical problem adopts: a kind of three chamber high yields can laminating machinees; It is characterized in that: be divided into three sections lamination chambers; Three sections lamination chambers are connected to each other, be respectively first section vacuumize, pre-sealed chamber, second section cure chamber and the 3rd section cure chamber.
Be to reduce floor space, the lamination area of three sections lamination chambers is with the long limit of three block assemblies lamination and designing side by side.
The method for using of this three chambeies high yield ability laminating machine; Assembly material loading at first vacuumizes at first section successively then, vacuumizes in the pre-sealed chamber, pre-sealed processing, fixes second section cure chamber; Fix discharging then the 3rd section cure chamber.
First section vacuumize, vacuumize in the pre-sealed chamber, pre-sealed processing; Fix second section cure chamber; Fix the 3rd section cure chamber, first section vacuumize, the vacuumizing of pre-sealed chamber, pre-sealed processing time: the fixedly processing time of second section cure chamber: the fixedly processing time of the 3rd section cure chamber is 1: 0.5～1.5: 0.5～1.5.
Detailed process is following:
1) assembly material loading at first;
2) vacuumize at first section, pre-sealed chamber, 5 minutes consuming time: assembly got into the 1st section chamber 15S, and laminating machine closes and covers 4S, vacuumizes 252S in the chamber, began to go up inflation 25S in chamber after the completion, 4S uncaps;
3) second section cure chamber, 5 minutes consuming time: by the 2nd section chamber 15S of the 1st section entering, laminating machine closed and covers 4S, closed the lid back and went up chamber inflation 30S, and entering lamination 222S descends chamber inflation 25S at last, opens laminating machine loam cake 4S;
4) the 3rd section cure chamber, 5 minutes consuming time: the 2nd section got into the 3rd section chamber 15S, and laminating machine closes and covers 4S, closed the lid back and went up chamber inflation 30S, got into lamination 222S, descended chamber inflation 25S at last, opened laminating machine loam cake 4S, assembly discharging 15S.
The invention has the beneficial effects as follows: the lamination time one is divided into three, every 5 minutes period, on existing basis, promote production capacity 29%, 3 of every pot of endways placements can reduce area nearly 10%.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further specified;
The structural representation of Fig. 1 tradition two-chamber laminating machine;
Fig. 2 is a structural representation of the present invention;
Among the figure, 1. first section vacuumize, pre-sealed chamber, 2. second section cure chamber, 3. the 3rd section cure chamber, 4. assembly.
The specific embodiment
As shown in Figure 2, a kind of three chamber high yields can laminating machinees, are divided into three sections lamination chambers, and three sections lamination chambers are connected to each other, be respectively first section vacuumize, pre-sealed chamber 1, second section cure chamber 2 and the 3rd section cure chamber 3.The lamination area of three sections lamination chambers is with the long limits of three block assemblies 4 lamination and designing side by side.If monolithic element is of a size of 1643*985mm, theoretical floor space is 1643*985*3*5=25893680mm
2, compare existing two-chamber laminating machine and can reduce area nearly 10%.
The method for using of this three chambeies high yield ability laminating machine; Assembly 4 material loadings at first vacuumize at first section successively then, vacuumize in the pre-sealed chamber 1, pre-sealed processing, fix second section cure chamber 2; Fix discharging then the 3rd section cure chamber 3.
First section vacuumize, vacuumize in the pre-sealed chamber, pre-sealed processing; Fix second section cure chamber; Fix the 3rd section cure chamber, first section vacuumize, the vacuumizing of pre-sealed chamber, pre-sealed processing time: the fixedly processing time of second section cure chamber: the fixedly processing time of the 3rd section cure chamber is 1: 0.5～1.5: 0.5～1.5., the processing time in this three chamber ratio is 1: 1: 1 usually.
Detailed process is following:
1) assembly 4 material loadings at first;
2) vacuumize at first section, pre-sealed chamber 1,5 minutes consuming time: assembly 4 got into the 1st section chamber 15S, and laminating machine closes and cover 4S, vacuumizes 252S in the chamber, began to go up the chamber after the completion and inflated 25S, 4S uncaps;
3) second section cure chamber 2,5 minutes consuming time: by the 2nd section chamber 15S of the 1st section entering, laminating machine closed and covers 4S, closed the lid back and went up chamber inflation 30S, and entering lamination 222S descends chamber inflation 25S at last, opens laminating machine loam cake 4S;
4) the 3rd section cure chamber 3,5 minutes consuming time: the 2nd section got into the 3rd section chamber 15S, and laminating machine closes and covers 4S, closed the lid back and went up chamber inflation 30S, got into lamination 222S, descended chamber inflation 25S at last, opened laminating machine loam cake 4S, assembly 4 discharging 15S.
The non-production capacity of lamination first of two-chamber laminating machine is (60/5) * 3 ≈ 36PSC/h, compares existing two-chamber laminating machine and promotes production capacity 29%.
Claims (5)
1. a chamber high yield can laminating machine, and it is characterized in that: be divided into three sections lamination chambers, three sections lamination chambers are connected to each other, be respectively first section vacuumize, pre-sealed chamber, second section cure chamber and the 3rd section cure chamber.
2. the described three chamber high yields of claim 2 can laminating machinees, it is characterized in that: the lamination area of described three sections lamination chambers is with the long limit of three block assemblies lamination and designing side by side.
3. the method for using that the described three chamber high yields of claim 1 can laminating machinees; It is characterized in that: assembly material loading at first; Vacuumize at first section successively then, vacuumize in the pre-sealed chamber, pre-sealed processing; Fix second section cure chamber, fix discharging then the 3rd section cure chamber.
4. the method for using that the described three chamber high yields of claim 3 can laminating machinees; It is characterized in that: first section vacuumize, vacuumize in the pre-sealed chamber, pre-sealed processing; Fix second section cure chamber; Fix the 3rd section cure chamber, first section vacuumize, the vacuumizing of pre-sealed chamber, pre-sealed processing time: the fixedly processing time of second section cure chamber: the fixedly processing time of the 3rd section cure chamber is 1: 0.5～1.5: 0.5～1.5.
5. the method for using that the described three chamber high yields of claim 4 can laminating machinees, it is characterized in that: detailed process is following:
1) assembly material loading at first;
2) vacuumize at first section, pre-sealed chamber, 5 minutes consuming time: assembly got into the 1st section chamber 15S, and laminating machine closes and covers 4S, vacuumizes 252S in the chamber, began to go up inflation 25S in chamber after the completion, 4S uncaps;
3) second section cure chamber, 5 minutes consuming time: by the 2nd section chamber 15S of the 1st section entering, laminating machine closed and covers 4S, closed the lid back and went up chamber inflation 30S, and entering lamination 222S descends chamber inflation 25S at last, opens laminating machine loam cake 4S;
4) the 3rd section cure chamber, 5 minutes consuming time: the 2nd section got into the 3rd section chamber 15S, and laminating machine closes and covers 4S, closed the lid back and went up chamber inflation 30S, got into lamination 222S, descended chamber inflation 25S at last, opened laminating machine loam cake 4S, assembly discharging 15S.
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| CN201110344991.1A CN102501551B (en) | 2011-11-04 | 2011-11-04 | Three-cavity high-capacity laminating machine and using method thereof |
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| CN201110344991.1A CN102501551B (en) | 2011-11-04 | 2011-11-04 | Three-cavity high-capacity laminating machine and using method thereof |
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| CN102501551A true CN102501551A (en) | 2012-06-20 |
| CN102501551B CN102501551B (en) | 2015-05-20 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104617026A (en) * | 2015-02-11 | 2015-05-13 | 李忠炎 | Transmission equipment and method for charging and discharging of middle laminating machine in production process of photovoltaic module |
| CN114335221A (en) * | 2021-12-31 | 2022-04-12 | 常州华耀光电科技有限公司 | Double-glass solar module laminating process |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201761121U (en) * | 2010-09-10 | 2011-03-16 | 徐文奇 | Solar panel laminating machine |
| CN201979783U (en) * | 2011-02-28 | 2011-09-21 | 家得润生态房屋有限公司 | Composite board pressing machine |
-
2011
- 2011-11-04 CN CN201110344991.1A patent/CN102501551B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201761121U (en) * | 2010-09-10 | 2011-03-16 | 徐文奇 | Solar panel laminating machine |
| CN201979783U (en) * | 2011-02-28 | 2011-09-21 | 家得润生态房屋有限公司 | Composite board pressing machine |
Non-Patent Citations (2)
| Title |
|---|
| 《制造业自动化》 20110831 张亮等 "分布式层压机控制系统的设计与实现" 第136-138页 1-5 第33卷, 第8期 * |
| 张亮等: ""分布式层压机控制系统的设计与实现"", 《制造业自动化》 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104617026A (en) * | 2015-02-11 | 2015-05-13 | 李忠炎 | Transmission equipment and method for charging and discharging of middle laminating machine in production process of photovoltaic module |
| CN114335221A (en) * | 2021-12-31 | 2022-04-12 | 常州华耀光电科技有限公司 | Double-glass solar module laminating process |
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| CN102501551B (en) | 2015-05-20 |
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Address after: 213031, No. 2, Tianhe Road, Xinbei Industrial Park, Jiangsu, Changzhou Patentee after: TRINA SOLAR Co.,Ltd. Address before: 213031, No. 2, Tianhe Road, Xinbei Industrial Park, Jiangsu, Changzhou Patentee before: trina solar Ltd. Address after: 213031, No. 2, Tianhe Road, Xinbei Industrial Park, Jiangsu, Changzhou Patentee after: trina solar Ltd. Address before: 213031, No. 2, Tianhe Road, Xinbei Industrial Park, Jiangsu, Changzhou Patentee before: CHANGZHOU TRINA SOLAR ENERGY Co.,Ltd. |
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Effective date of registration: 20180522 Address after: 224002 No. five mountain road, Yancheng economic and Technological Development Zone, Jiangsu 101 Patentee after: YANCHENG TIANHE GUONENG PHOTOVOLTAIC TECHNOLOGY CO.,LTD. Address before: 213031 Tianhe Road 2, Xinbei Electronic Industrial Park, Changzhou, Jiangsu Patentee before: TRINA SOLAR Co.,Ltd. |
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