CN102501551B - Three-cavity high-capacity laminating machine and using method thereof - Google Patents
Three-cavity high-capacity laminating machine and using method thereof Download PDFInfo
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- CN102501551B CN102501551B CN201110344991.1A CN201110344991A CN102501551B CN 102501551 B CN102501551 B CN 102501551B CN 201110344991 A CN201110344991 A CN 201110344991A CN 102501551 B CN102501551 B CN 102501551B
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- 238000010030 laminating Methods 0.000 title claims abstract description 39
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 238000003475 lamination Methods 0.000 claims description 27
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
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Abstract
The invention relates to a three-cavity high-capacity laminating machine and a using method thereof. The laminating machine has three sections of laminating cavities, namely a first-section vacuumizing and presealing cavity, a second-section-solidifying cavity and a third-section solidifying cavity. For reducing the floor area, the laminating area of the three section of laminating cavities is designed according to the requirement that three components can be laminated side by side. The using method of the three-cavity high-capacity laminating machine comprises the following steps of: feeding components firstly; then sequentially performing vacuumizing and presealing treatment in the first-section vacuumizing and presealing cavity, fixing in the second-section solidifying cavity and fixing in the third-section solidifying cavity; and finally discharging. The using method has the beneficial effects that the laminating time is divided into three sections, five minutes each section; the capacity is improved by 29% on the existing basis; since three components can be vertically placed in the machine each time, the area can be reduced by about 10%.
Description
Technical field
The present invention relates to a kind of three chamber high-capacity laminating machine and usings method thereof.
Background technology
In real work, single cavity layer press vacuumizes at about 5min, is solidificated in about 10min, is 15min circulation.
As shown in Figure 1, two-chamber laminating machine achieve vacuumize, pre-sealed chamber is separated with lamination cure chamber two chamber, each chamber 8.5min consuming time, the non-production capacity of lamination first of two-chamber laminating machine is (60/8.5) * 4 ≈ 28PSC/h.Two-chamber laminating machine four block assembly charging side by side between two simultaneously, if monolithic element is of a size of 1643*985mm, theoretical floor space is 1643*985*4*4=25893680mm
2, the two-chamber laminating machine course of work is as follows: (charging, discharging time do not count lamination times)
Carry out in 1st section of chamber vacuumizing, pre-sealed, 8.5 points consuming time: assembly enters first paragraph chamber 27S, and laminating machine closing lid 10S, vacuumizes 345S in chamber, start upper room inflation 50S, enter lamination 65S after completing, finally descend room inflation 30S, uncap 10S.
Carry out lamination solidification in 2nd section of chamber, 8.5 points consuming time: enter second segment chamber 27S by first paragraph, laminating machine closing lid 10S, after closing lid, upper room inflation 50S, enters lamination 410S, finally descends room to inflate 30S, open laminating machine upper cover 10S, assembly discharging 27S.
Summary of the invention
Technical problem to be solved by this invention is: provide a kind of three chamber high-capacity laminating machine and usings method thereof, existing basis promotes production capacity, reduces floor space simultaneously.
The present invention solves the scheme that its technical problem adopts: a kind of three chamber high-capacity laminating machines, it is characterized in that: be divided into three sections of lamination chambers, three sections of lamination chambers are connected to each other, and are that first paragraph vacuumizes respectively, pre-sealed chamber, second segment cure chamber and the 3rd section of cure chamber.
For reducing floor space, the lamination area of three sections of lamination chambers is with the three long limits of block assembly lamination and designing side by side.
The using method of this three chambeies high-capacity laminating machine, first assembly material loading, then vacuumizes at first paragraph successively, carries out in pre-sealed chamber vacuumizing, pre-sealed process, is fixed in second segment cure chamber, be fixed the 3rd section of cure chamber, then discharging.
First paragraph vacuumizes, carry out in pre-sealed chamber vacuumizing, pre-sealed process, be fixed in second segment cure chamber, be fixed the 3rd section of cure chamber, first paragraph vacuumize, the vacuumizing of pre-sealed chamber, the pre-sealed processing time: the fixing processing time of second segment cure chamber: the fixing processing time of the 3rd section of cure chamber is 1: 0.5 ~ 1.5: 0.5 ~ 1.5.
Detailed process is as follows:
1) first assembly material loading;
2) vacuumize at first paragraph, pre-sealed chamber, 5 points consuming time: assembly enters the 1st section of chamber 15S, and laminating machine closing lid 4S, vacuumizes 252S in chamber, start after completing upper room inflation 25S, uncap 4S;
3) in second segment cure chamber, 5 points consuming time: enter the 2nd section of chamber 15S by the 1st section, laminating machine closing lid 4S, after closing lid, upper room inflation 30S, enters lamination 222S, finally descends room to inflate 25S, open laminating machine upper cover 4S;
4) the 3rd section of cure chamber, 5 points: 2nd section consuming time enters the 3rd section of chamber 15S, laminating machine closing lid 4S, and after closing lid, upper room inflation 30S, enters lamination 222S, finally descend room to inflate 25S, open laminating machine upper cover 4S, assembly discharging 15S.
The invention has the beneficial effects as follows: by lamination times one dividing into three, every 5 minutes period, existing basis promotes production capacity 29%, every pot of endways placement 3 pieces, can reduce area nearly 10%.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described;
The structural representation of Fig. 1 traditional double cavity layer press;
Fig. 2 is structural representation of the present invention;
In figure, 1. first paragraph vacuumize, pre-sealed chamber, 2. second segment cure chamber, 3. the 3rd section of cure chamber, 4. assembly.
Detailed description of the invention
As shown in Figure 2, a kind of three chamber high-capacity laminating machines, are divided into three sections of lamination chambers, and three sections of lamination chambers are connected to each other, and are that first paragraph vacuumizes respectively, pre-sealed chamber 1, second segment cure chamber 2 and the 3rd section of cure chamber 3.The lamination area of three sections of lamination chambers is with the three long limits of block assembly 4 lamination and designing side by side.If monolithic element is of a size of 1643*985mm, theoretical floor space is 1643*985*3*5=25893680mm
2, compare existing two-chamber laminating machine and can reduce area nearly 10%.
The using method of this three chambeies high-capacity laminating machine, first assembly 4 material loading, then vacuumizes at first paragraph successively, carries out in pre-sealed chamber 1 vacuumizing, pre-sealed process, is fixed in second segment cure chamber 2, be fixed the 3rd section of cure chamber 3, then discharging.
First paragraph vacuumizes, carry out in pre-sealed chamber vacuumizing, pre-sealed process, be fixed in second segment cure chamber, be fixed the 3rd section of cure chamber, first paragraph vacuumize, the vacuumizing of pre-sealed chamber, the pre-sealed processing time: the fixing processing time of second segment cure chamber: the fixing processing time of the 3rd section of cure chamber is 1: 0.5 ~ 1.5: 0.5 ~ 1.5., the processing time ratio in this three chamber is 1: 1: 1 usually.
Detailed process is as follows:
1) first assembly 4 material loading;
2) vacuumize at first paragraph, pre-sealed chamber 1,5 points consuming time: assembly 4 enters the 1st section of chamber 15S, and laminating machine closing lid 4S, vacuumizes 252S in chamber, start after completing upper room inflation 25S, uncap 4S;
3) in second segment cure chamber 2,5 points consuming time: enter the 2nd section of chamber 15S by the 1st section, laminating machine closing lid 4S, after closing lid, upper room inflation 30S, enters lamination 222S, finally descends room to inflate 25S, open laminating machine upper cover 4S;
4) the 3rd section of cure chamber 3,5 points: 2nd section consuming time enters the 3rd section of chamber 15S, laminating machine closing lid 4S, and after closing lid, upper room inflation 30S, enters lamination 222S, finally descend room to inflate 25S, open laminating machine upper cover 4S, assembly 4 discharging 15S.
The non-production capacity of lamination first of two-chamber laminating machine is (60/5) * 3 ≈ 36PSC/h, compares existing two-chamber laminating machine and promotes production capacity 29%.
Claims (4)
1. three chamber high-capacity laminating machines, is characterized in that: be divided into three sections of lamination chambers, and three sections of lamination chambers are connected to each other, and are that first paragraph vacuumizes respectively, pre-sealed chamber, second segment cure chamber and the 3rd section of cure chamber.
2. three chamber high-capacity laminating machines according to claim 1, is characterized in that: the lamination area of three sections of described lamination chambers is with the three long limits of block assembly lamination and designing side by side.
3. the using method of three chamber high-capacity laminating machines according to claim 1, it is characterized in that: first assembly material loading, then vacuumize at first paragraph successively, carry out in pre-sealed chamber vacuumizing, pre-sealed process, be fixed in second segment cure chamber, be fixed the 3rd section of cure chamber, then discharging.
4. the using method of three chamber high-capacity laminating machines according to claim 3, it is characterized in that: first paragraph vacuumizes, carry out in pre-sealed chamber vacuumizing, pre-sealed process, be fixed in second segment cure chamber, be fixed the 3rd section of cure chamber, first paragraph vacuumize, the vacuumizing of pre-sealed chamber, the pre-sealed processing time: the fixing processing time of second segment cure chamber: the fixing processing time of the 3rd section of cure chamber is 1:0.5 ~ 1.5:0.5 ~ 1.5.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110344991.1A CN102501551B (en) | 2011-11-04 | 2011-11-04 | Three-cavity high-capacity laminating machine and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110344991.1A CN102501551B (en) | 2011-11-04 | 2011-11-04 | Three-cavity high-capacity laminating machine and using method thereof |
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| Publication Number | Publication Date |
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| CN102501551A CN102501551A (en) | 2012-06-20 |
| CN102501551B true CN102501551B (en) | 2015-05-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201110344991.1A Active CN102501551B (en) | 2011-11-04 | 2011-11-04 | Three-cavity high-capacity laminating machine and using method thereof |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104617026B (en) * | 2015-02-11 | 2017-09-29 | 李忠炎 | It is a kind of to be used for the transmission equipment and method of laminating machine loading and unloading in photovoltaic module processing procedure |
| CN114335221A (en) * | 2021-12-31 | 2022-04-12 | 常州华耀光电科技有限公司 | Double-glass solar module laminating process |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201761121U (en) * | 2010-09-10 | 2011-03-16 | 徐文奇 | Solar panel laminating machine |
| CN201979783U (en) * | 2011-02-28 | 2011-09-21 | 家得润生态房屋有限公司 | Composite board pressing machine |
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2011
- 2011-11-04 CN CN201110344991.1A patent/CN102501551B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201761121U (en) * | 2010-09-10 | 2011-03-16 | 徐文奇 | Solar panel laminating machine |
| CN201979783U (en) * | 2011-02-28 | 2011-09-21 | 家得润生态房屋有限公司 | Composite board pressing machine |
Non-Patent Citations (1)
| Title |
|---|
| "分布式层压机控制系统的设计与实现";张亮等;《制造业自动化》;20110831;第33卷(第8期);第136-138页 * |
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| CN102501551A (en) | 2012-06-20 |
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Address after: 213031, No. 2, Tianhe Road, Xinbei Industrial Park, Jiangsu, Changzhou Patentee after: trina solar Ltd. Address before: 213031, No. 2, Tianhe Road, Xinbei Industrial Park, Jiangsu, Changzhou Patentee before: CHANGZHOU TRINA SOLAR ENERGY Co.,Ltd. Address after: 213031, No. 2, Tianhe Road, Xinbei Industrial Park, Jiangsu, Changzhou Patentee after: TRINASOLAR Co.,Ltd. Address before: 213031, No. 2, Tianhe Road, Xinbei Industrial Park, Jiangsu, Changzhou Patentee before: trina solar Ltd. |
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Effective date of registration: 20180522 Address after: 224002 No. five mountain road, Yancheng economic and Technological Development Zone, Jiangsu 101 Patentee after: YANCHENG TIANHE GUONENG PHOTOVOLTAIC TECHNOLOGY CO.,LTD. Address before: 213031 Tianhe Road 2, Xinbei Electronic Industrial Park, Changzhou, Jiangsu Patentee before: TRINASOLAR Co.,Ltd. |