CN104615115A - Digital integrated remote training fault diagnosis system and method for production system - Google Patents
Digital integrated remote training fault diagnosis system and method for production system Download PDFInfo
- Publication number
- CN104615115A CN104615115A CN201510061390.8A CN201510061390A CN104615115A CN 104615115 A CN104615115 A CN 104615115A CN 201510061390 A CN201510061390 A CN 201510061390A CN 104615115 A CN104615115 A CN 104615115A
- Authority
- CN
- China
- Prior art keywords
- remote
- fault diagnosis
- coal
- production system
- centralized control
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 238000012549 training Methods 0.000 title claims abstract description 18
- 238000003745 diagnosis Methods 0.000 title claims abstract description 13
- 239000003245 coal Substances 0.000 claims abstract description 33
- 238000004088 simulation Methods 0.000 claims abstract description 24
- 230000006870 function Effects 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 12
- 238000012544 monitoring process Methods 0.000 claims abstract description 7
- 239000000835 fiber Substances 0.000 claims description 12
- 230000003287 optical effect Effects 0.000 claims description 12
- 230000010354 integration Effects 0.000 claims description 9
- 238000004891 communication Methods 0.000 claims description 7
- 238000005516 engineering process Methods 0.000 claims description 6
- 238000002405 diagnostic procedure Methods 0.000 claims description 3
- 230000000153 supplemental effect Effects 0.000 claims description 3
- 239000013307 optical fiber Substances 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000004140 cleaning Methods 0.000 abstract 1
- 238000007639 printing Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 230000015654 memory Effects 0.000 description 2
- RLLPVAHGXHCWKJ-IEBWSBKVSA-N (3-phenoxyphenyl)methyl (1s,3s)-3-(2,2-dichloroethenyl)-2,2-dimethylcyclopropane-1-carboxylate Chemical compound CC1(C)[C@H](C=C(Cl)Cl)[C@@H]1C(=O)OCC1=CC=CC(OC=2C=CC=CC=2)=C1 RLLPVAHGXHCWKJ-IEBWSBKVSA-N 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
- G05B19/41855—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication by local area network [LAN], network structure
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
- G05B23/0208—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the configuration of the monitoring system
- G05B23/0213—Modular or universal configuration of the monitoring system, e.g. monitoring system having modules that may be combined to build monitoring program; monitoring system that can be applied to legacy systems; adaptable monitoring system; using different communication protocols
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B25/00—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
- G09B25/02—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes of industrial processes; of machinery
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Quality & Reliability (AREA)
- Manufacturing & Machinery (AREA)
- General Engineering & Computer Science (AREA)
- Business, Economics & Management (AREA)
- Educational Administration (AREA)
- Educational Technology (AREA)
- Theoretical Computer Science (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- Testing And Monitoring For Control Systems (AREA)
- Remote Monitoring And Control Of Power-Distribution Networks (AREA)
Abstract
The invention disclose a digital integrated remote training fault diagnosis system and method for a production system. The digital integrated remote training fault diagnosis system comprises a main control computer arranged on a well and an optical fiber transceiver connected with the main control computer and further comprises voice alarm output equipment, a printer, a streaming media server, a camera and a switchboard connected with the main control computer, and a main well lifting system, a centralized control system for a central substation, a centralized control system for a pressure fan, a centralized control system for ground coal flow, a centralized control system for a coal cleaning plant and a simulation teaching system connected with the optical fiber transceiver. The digital integrated remote training fault diagnosis system integrates the existing main safety production system and teaching simulation system, realizes remote control and monitoring, has actual use and simulation training functions, and is capable of training operation and maintenance staff for a coal mine integrated automation system, guaranteeing the normal running of the integrated automation system and improving the system running efficiency.
Description
Technical field
The present invention relates to a kind of fault diagnosis system, specifically a kind of digital integration remote training fault diagnosis system of production system and method, belong to remote control technology field.
Background technology
In recent years, Integrated Automation System of Coal-mine is widely applied in the many collieries of China, complex automatic system is not only satisfied with single monitoring, the transmission of monitor message, the integrated information service comprising voice, data, image is also provided, this multi-form information band is to colliery operator and supvr is natural, lively, vivid and effective exchange way, make the efficient centralized production of mine, reach safe and efficient, reduce costs, improve enterprise-wide production level, realize safety production dispatching networking, informationization, scientific.
Along with the operation of system, progressively expose Integrated Automation System of Coal-mine in use and operational process, the technical ability of maintainer, the defect that technology is not high, going wrong can not Timeliness coverage, timely process, can not give full play to the due advantage of Integrated Automation System of Coal-mine.
Summary of the invention
For above-mentioned prior art Problems existing, the invention provides a kind of digital integration remote training fault diagnosis system and method for production system, carry out integrated to existing main security production system, teaching simulation System, realize Long-distance Control and monitoring, there is actual use and simulation training dual-use function.
To achieve these goals, the technical solution used in the present invention is: the digital integration remote training fault diagnosis system of this production system and method, comprise and be arranged on aboveground main control computer, and the fiber optical transceiver to be connected with main control computer, also comprise the audio alert output device, printer, streaming media server, video camera, the switch that are connected with main control computer; The main shaft hoisting system be connected with fiber optical transceiver, central substation centralized control system, pressure fan centralized control system, ground coal adfluxion Ore-controlling Role, coal washery centralized control system, simulation teching system.
Also comprise ups power, described ups power is connected with main control computer.
Also comprise auxiliary-well takeup, described auxiliary-well takeup is connected with fiber optical transceiver.
Diagnostic method comprises the following steps:
(1) redundant communication system is set up;
(2) existing main security, production subsystem and teaching simulation system are transformed, make it possess remote control function, and carry out integrated, realize Long-distance Control;
(3) simulation teching system is transformed, make it possess remote control function, and carry out integrated, realize Long-distance Control;
(4) Safety of Coal Mine Production system remote parametric controller software systems are developed; Possess the several functions such as voice communication, display of regime, Long-distance Control;
(5) supplemental image monitoring, install video camera at the main shaft hoisting system of simulation teching system, down-hole variable-frequency hoist system, ground high voltage power distribution cabinet system and Safety of Coal Mine Production system remote parametric controller place, image is integrated enters platform;
(6) adopt stream media technology, looking actual production system, frequently image integrated enter Safety of Coal Mine Production system remote parametric controller and simulated teaching experience system.
The present invention is by increasing switch and other some utility appliance, the Long-distance Control to equipment can be realized, automatic control, the function such as control on the spot, the running status of each equipment is shown by main frame at ground central station of floating dock, show the various operational factors of each equipment, be provided with fault-signal display, and with sound and light alarm, prompting operator on duty takes related measure, when there is alerting signal, relevant device enters time delay orderly shutdown program, and send voice reminder, the printing of various form can be realized, print interrelated data, as the running log form of each equipment, working time, idle time, failure message etc., can be real-time, timing or manual print, ground host computer reservation networks interface, communications protocol is provided, can network with Mine Integrated automated system, realize producing at mine Dispatch and Command Center picket surveillance raw coal, pumping drainage system, this system has powerful expanded function, protective device can be increased easily, controlled device number can be increased easily to system, also can network with other control system, form larger monitoring network, system possesses simulated teaching real training function, it can be Integrated Automation System of Coal-mine training operation maintenance personnel, ensure the normal operation of complex automatic system, the operational efficiency of raising system.
Accompanying drawing explanation
Fig. 1 is exchanges data theory diagram of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the invention will be further described.
As shown in Figure 1, a kind of digital integration of production system and remote training fault diagnosis system, comprise and be arranged on aboveground main control computer, and the fiber optical transceiver to be connected with main control computer, also comprise the audio alert output device, printer, streaming media server, video camera, the switch that are connected with main control computer; The main shaft hoisting system be connected with fiber optical transceiver, central substation centralized control system, pressure fan centralized control system, ground coal adfluxion Ore-controlling Role, coal washery centralized control system, simulation teching system.
In order to anti-locking system civil power loses the loss of data caused, add and join a ups power and realize the function that back powers.Described ups power is connected with main control computer.
When the staff to scene, thing promote, for the sake of security, can set up a set of auxiliary-well takeup, be responsible for specially and promote staff, described auxiliary-well takeup is connected with fiber optical transceiver.
Diagnostic method comprises the following steps:
(1) redundant communication system is set up;
(2) existing main security, production subsystem and teaching simulation system are transformed, make it possess remote control function, and carry out integrated, realize Long-distance Control;
(3) simulation teching system is transformed, make it possess remote control function, and carry out integrated, realize Long-distance Control;
(4) Safety of Coal Mine Production system remote parametric controller software systems are developed; Possess the several functions such as voice communication, display of regime, Long-distance Control;
(5) supplemental image monitoring, install video camera at the main shaft hoisting system of simulation teching system, down-hole variable-frequency hoist system, ground high voltage power distribution cabinet system and Safety of Coal Mine Production system remote parametric controller place, image is integrated enters platform;
(6) adopt stream media technology, looking actual production system, frequently image integrated enter Safety of Coal Mine Production system remote parametric controller and simulated teaching experience system.
In said system, the concrete function of each several part device is as follows:
Main control computer, is responsible for processing the information collected, result is shown, simultaneously for some dangerous information, reminded, inform ground attending personnel by the mode of voice by audio alert output device, so that arrangement personnel process in time; For warning message, login personnel information, the system automatic Memories such as operating process also can utilize printer to carry out report printing;
Audio alert output device, as the equipment that warning message exports, has the ability of amplifying;
Printer, carries out the printing of data sheet;
Streaming media server, realizes the conversion of analog image to network digital signal;
Main shaft hoisting system, on-the-spot main shaft hoisting system, is responsible for the lifting of coal;
Central substation centralized control system, is responsible for the load balancing of full mine, safety utilization of electric power;
Pressure fan centralized control system, is responsible for the energy supply of the wind energy plant in full ore deposit;
Ground coal adfluxion Ore-controlling Role, what responsible main shaft was put on carrys out coal screening, sorting;
Coal washery centralized control system, is responsible for selected to readymade coal of raw coal, sieves;
Simulation teching system, is responsible for the practical operation teaching of Huaibei office automated system;
Video camera, is responsible for building to Yang Jie the thing occurred in hall and gathers, records a video;
Fiber optical transceiver, is responsible for the exchanges data between each system and main control computer;
Switch, switch loop network system educational aid.
The course of work: the vision signal that main control computer primary responsibility acquisition process display stream medium server transmits, main shaft hoisting system, auxiliary-well takeup, central substation centralized control system, pressure fan centralized control system, ground coal adfluxion Ore-controlling Role, coal washery centralized control system, the industrial and mineral information of simulation teching system and the image information of video camera, simultaneously for some dangerous information, reminded by audio alert output device by the mode of voice, inform ground attending personnel, so that arrangement personnel process in time, for warning message, login personnel information, the system automatic Memories such as operating process also can utilize printer to carry out report printing, wherein streaming media server, ups power, main shaft hoisting system, auxiliary-well takeup, central substation centralized control system, pressure fan centralized control system, ground coal adfluxion Ore-controlling Role, coal washery centralized control system, exchanges data between simulation teching system and main control computer utilize fiber optical transceiver to realize, in order to anti-locking system civil power loses the loss of data caused, add and join the function that a ups power realizes backup, for the simulation teching of switch, increase separately a switch and be directly connected with main control computer, every cover system is generally by a main control computer, audio alert output device, a set of printer, a set of streaming media server, a set of ups power, a set of main shaft hoisting system, a set of auxiliary-well takeup, a set of central substation centralized control system, a set of pressure fan centralized control system, a set of ground coal adfluxion Ore-controlling Role, a set of coal washery centralized control system, a set of simulation teching system, multiple stage video camera, many unjacketed optical fibers transceiver, a set of switch, wherein main control computer, audio alert output device, printer, streaming media server, ups power, simulation teching system, fiber optical transceiver, switch is normal domestic equipment, all the other are the mining product by colliery peace mark certification, this invention is based on Optical Fiber Transmission, each system globe area of coal production key link is under a software architecture, realize remote supervisory and control system, and utilize the environmental information at on-the-spot video camera Real-time Collection scene, simulation teching system is the teaching platform that mine worker provides science, ensure that safety in production, greatly save site space, the application solutions of long-distance centralized control, be more conducive to the advantage playing expert decision-making, for Safety of Coal Mine Production, Digital Mine construction provide scientific basis and technical support.
Claims (4)
1. the digital integration remote training fault diagnosis system of a production system, comprise and be arranged on aboveground main control computer, and the fiber optical transceiver to be connected with main control computer, it is characterized in that, also comprise the audio alert output device, printer, streaming media server, video camera, the switch that are connected with main control computer; The main shaft hoisting system be connected with fiber optical transceiver, central substation centralized control system, pressure fan centralized control system, ground coal adfluxion Ore-controlling Role, coal washery centralized control system, simulation teching system.
2. the digital integration remote training fault diagnosis system of production system according to claim 1, it is characterized in that, also comprise ups power, described ups power is connected with main control computer.
3. the digital integration remote training fault diagnosis system of the production system according to claim 1 or 2, it is characterized in that, also comprise auxiliary-well takeup, described auxiliary-well takeup is connected with fiber optical transceiver.
4. a digital integration remote training method for diagnosing faults for production system, it is characterized in that, diagnostic method comprises the following steps:
(1) redundant communication system is set up;
(2) existing main security, production subsystem and teaching simulation system are transformed, make it possess remote control function, and carry out integrated, realize Long-distance Control;
(3) simulation teching system is transformed, make it possess remote control function, and carry out integrated, realize Long-distance Control;
(4) Safety of Coal Mine Production system remote parametric controller software systems are developed; Possess the several functions such as voice communication, display of regime, Long-distance Control;
(5) supplemental image monitoring, install video camera at the main shaft hoisting system of simulation teching system, down-hole variable-frequency hoist system, ground high voltage power distribution cabinet system and Safety of Coal Mine Production system remote parametric controller place, image is integrated enters platform;
(6) adopt stream media technology, looking actual production system, frequently image integrated enter Safety of Coal Mine Production system remote parametric controller and simulated teaching experience system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510061390.8A CN104615115A (en) | 2015-02-06 | 2015-02-06 | Digital integrated remote training fault diagnosis system and method for production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510061390.8A CN104615115A (en) | 2015-02-06 | 2015-02-06 | Digital integrated remote training fault diagnosis system and method for production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104615115A true CN104615115A (en) | 2015-05-13 |
Family
ID=53149615
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510061390.8A Pending CN104615115A (en) | 2015-02-06 | 2015-02-06 | Digital integrated remote training fault diagnosis system and method for production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104615115A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102493835A (en) * | 2011-12-23 | 2012-06-13 | 济南矿安电气有限公司 | Mine safety production monitoring system |
| CN103217933A (en) * | 2012-01-18 | 2013-07-24 | 安徽圣力达电器有限公司 | Controlling host with wireless function |
| CN103244188A (en) * | 2013-05-14 | 2013-08-14 | 太原科技大学 | Coal mine underground integrated monitoring and controlling system based on internet of things technology |
| CN103726878A (en) * | 2013-12-03 | 2014-04-16 | 山东金阳矿业集团有限公司 | Coal-mining industry Ethernet ring network device |
| CN204496268U (en) * | 2015-02-06 | 2015-07-22 | 淮北朔里矿业有限责任公司 | A kind of digital integration remote training fault diagnosis system of production system |
-
2015
- 2015-02-06 CN CN201510061390.8A patent/CN104615115A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102493835A (en) * | 2011-12-23 | 2012-06-13 | 济南矿安电气有限公司 | Mine safety production monitoring system |
| CN103217933A (en) * | 2012-01-18 | 2013-07-24 | 安徽圣力达电器有限公司 | Controlling host with wireless function |
| CN103244188A (en) * | 2013-05-14 | 2013-08-14 | 太原科技大学 | Coal mine underground integrated monitoring and controlling system based on internet of things technology |
| CN103726878A (en) * | 2013-12-03 | 2014-04-16 | 山东金阳矿业集团有限公司 | Coal-mining industry Ethernet ring network device |
| CN204496268U (en) * | 2015-02-06 | 2015-07-22 | 淮北朔里矿业有限责任公司 | A kind of digital integration remote training fault diagnosis system of production system |
Non-Patent Citations (2)
| Title |
|---|
| GSG123321: ""煤矿安全监控教学系统的方案设计"", 《百度文库》 * |
| 袁亮 等: "《煤矿总工程师技术手册》", 31 July 2010 * |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102570601B (en) | Transformer substation cockpit system | |
| CN202159262U (en) | Nuclear power plant balance of plant subitem instrument control system | |
| CN105573243A (en) | Pump station monitoring system based on PLC | |
| CN206584222U (en) | A kind of supercentral station's centralized monitoring system | |
| CN110189058A (en) | A kind of municipal environmental management control system based on block chain | |
| CN102385367A (en) | Remote intelligent monitoring and feedback system and method of hoist | |
| CN106097148A (en) | A kind of Utilities Electric Co.'s emergency command and on-site examination system and checking method | |
| CN218767870U (en) | Mobile operation monitoring system based on edge calculation | |
| CN202481871U (en) | Elevator monitoring device | |
| CN204496268U (en) | A kind of digital integration remote training fault diagnosis system of production system | |
| CN102495615A (en) | Remote monitoring management system of large tonnage box girder transport and erection equipment group safety construction | |
| CN206363150U (en) | A kind of harbour straddle truck management system | |
| CN111178551A (en) | Power protection system intelligent decision method based on power protection big data | |
| CN113556377B (en) | Ship external field coating environment monitoring system | |
| CN114139742A (en) | Power distribution network management and control system and management and control method | |
| CN202003203U (en) | Multistage ring-net-controlled framework for sewage-processing plant | |
| CN203038095U (en) | Monitoring device for ship electric power monitoring network | |
| CN104699052A (en) | Remote training, fault diagnosis system of production system and implementation method thereof | |
| CN202848951U (en) | Automatic monitoring and controlling device of mooring vehicles | |
| CN104615115A (en) | Digital integrated remote training fault diagnosis system and method for production system | |
| CN215067849U (en) | Comprehensive automatic monitoring system for mining equipment | |
| CN201681280U (en) | Remote monitoring wireless transmitter | |
| CN209086736U (en) | More power station opening and closing device long-distance intelligent total management systems | |
| CN202759291U (en) | Step power station control system | |
| CN202143082U (en) | Automatic alarm device of information operation and maintenance comprehensive monitoring system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20150513 |
|
| RJ01 | Rejection of invention patent application after publication |