CN102493835A - Mine safety production monitoring system - Google Patents

Mine safety production monitoring system Download PDF

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Publication number
CN102493835A
CN102493835A CN2011104386572A CN201110438657A CN102493835A CN 102493835 A CN102493835 A CN 102493835A CN 2011104386572 A CN2011104386572 A CN 2011104386572A CN 201110438657 A CN201110438657 A CN 201110438657A CN 102493835 A CN102493835 A CN 102493835A
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intrinsic safety
mine
safety type
mine intrinsic
sensor
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CN102493835B (en
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孙宝琳
孙计爽
董炜
王琳娜
王常启
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Shandong Xinyunpeng Electric Co ltd
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JINAN KUANGAN ELECTRIC Co Ltd
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Abstract

The invention discloses a mine safety production monitoring system. By the system, staff on the ground can monitor the safety production condition of running of an underground coal face and a belt conveyor in real time. The system comprises a ground main system, data exchange equipment, an underground work face control system and an underground belt conveyor protection system; the underground work face control system and the underground belt conveyor protection system are connected with the ground main system through the data exchange equipment; and the underground work face control system and the underground belt conveyor protection system control, protect, and monitor all equipment such as the underground coal face, a diving work face, an underground belt conveyor and the like, and can perform information acquisition on all the equipment such as the underground coal face, the diving work face, the underground belt conveyor and the like. By the system, the control, protection, line communication, fault detection, display, alarm and other functions of all equipment such as the underground coal face, the diving work face, the belt conveyor and the like are realized, ground and underground information sharing, and voice communication are realized, and ground equipment can perform remote monitoring on underground equipment; and the system is the most advanced communication control system in the field of coal mine at present.

Description

Mining safety production monitoring system
Technical field
The present invention relates to a kind of mine-used monitoring system, specifically a kind of mining safety production monitoring system that is applied to that coal-face and conveyor carry.
Background technology
In recent years, the various accidents of colliery industry happen occasionally, and how to strengthen the safety in production ability of coal mining enterprise and improve the matter of utmost importance that must face that its managerial skills have become people.In Coal Production, aboveground staff need monitor the downhole coal mine safety and the condition of production accurately and timely, only relies on to report and notify not reach accurately real-time effect.At present do not have also to realize that aboveground staff monitors the system of the downhole coal mine safety and the condition of production in real time.
Summary of the invention
To above-mentioned deficiency, the invention provides a kind of mining safety production monitoring system that is applied to that coal-face and conveyor carry, can realize that aboveground staff monitors the downhole coal mine safety and the condition of production in real time.
The technical solution adopted for the present invention to solve the technical problems is: mining safety production monitoring system; Monitor the safety in production situation of down-hole coal excavation work plane and conveyor operation in real time in order to aboveground staff; It is characterized in that; Comprise aboveground main system, switch, mining face under mine control system and down-hole conveyor protection system, said mining face under mine is controlled system and is connected with aboveground main system through switch with down-hole conveyor protection system;
Said aboveground main system comprises monitoring server and input/output unit, and said monitoring server is connected with switch, and said input/output unit comprises printer, stereo set and the microphone that is connected with monitoring system respectively;
Said switch comprises mine intrinsic safety type fiber optic and mine intrinsic safety type data switching exchane;
Said mining face under mine control system comprises mine intrinsic safety type controller, mine explosion-suppression and intrinsic safety type D.C. regulated power supply, mine intrinsic safety type start and stop locking hands free telephone, mine intrinsic safety type locking hands free telephone, mine intrinsic safety type terminal, mine flame-proof and intrinsic safety type signal converter and explosion-proof type magnetic valve; Said mine intrinsic safety type controller is connected with switch; Said mine explosion-suppression and intrinsic safety type D.C. regulated power supply is connected with the mine intrinsic safety type controller; Said mine intrinsic safety type start and stop locking hands free telephone and mine intrinsic safety type locking hands free telephone each other alternately polyphone connect the two ends, back and be connected with mine intrinsic safety type terminal with the mine intrinsic safety type controller respectively, said mine flame-proof and intrinsic safety type signal converter is connected with explosion-proof type magnetic valve with the mine intrinsic safety type controller respectively;
Said down-hole conveyor protection system comprises mine intrinsic safety type controller, mine explosion-suppression and intrinsic safety type D.C. regulated power supply, mine intrinsic safety type backguy locking hands free telephone, the two-way latch switch of mine intrinsic safety type, mine intrinsic safety type terminal, misalignment sensor, coal piling sensor, Smoke Sensor, temperature pick up, velocity sensor, tears sensor, mine flame-proof and intrinsic safety type signal converter and explosion-proof type magnetic valve; Said mine intrinsic safety type controller is connected with switch; Said mine explosion-suppression and intrinsic safety type D.C. regulated power supply is connected with the mine intrinsic safety type controller; Said mine intrinsic safety type backguy locking hands free telephone and the two-way latch switch of mine intrinsic safety type each other alternately polyphone connect the two ends, back and be connected with mine intrinsic safety type terminal with the mine intrinsic safety type controller respectively; Said misalignment sensor, coal piling sensor, Smoke Sensor, temperature pick up, velocity sensor, tear sensor and be connected with the mine intrinsic safety type controller respectively with mine flame-proof and intrinsic safety type signal converter, said explosion-proof type magnetic valve is connected with mine flame-proof and intrinsic safety type signal converter.
Said mine intrinsic safety type controller comprises power management module and central processing unit and the network interface processing module that links to each other with central processing unit respectively, RS485 interface processing module, CAN interface processing module, USB interface processing module, display interface device processing module and speech processing module and the LCD that links to each other with the display interface device processing module; Described USB interface processing module is used for linking to each other with computer and programmes and debug; Described RS485 interface processing module and CAN interface processing module are accomplished the peripheral hardware information exchange; Described Network Interface Module is realized the remote transmission ability; Described speech processing module is accomplished the amplification and the isolation of voice signal, and described display interface device processing module is accomplished string and conversion and the level conversion that shows signal.
Further, said mining face under mine is controlled system and is also comprised gauge tap or gauge tap group in order to the various motor start stop operations of Long-distance Control, and described gauge tap or gauge tap group are connected with the mine intrinsic safety type controller.
Further, said down-hole conveyor protection system also comprises gauge tap or the gauge tap group in order to the various motor start stop operations of Long-distance Control, and described gauge tap or gauge tap group are connected with the mine intrinsic safety type controller.
Preferably, said monitoring server comprises the computer that is mounted with application software.
Further; Said down-hole conveyor protection system also comprises mine intrinsic safety type data switching device and mine intrinsic safety type start stop switch; Said data switching device is connected with mine intrinsic safety type backguy locking hands free telephone or the two-way latch switch of mine intrinsic safety type, said mine intrinsic safety type start stop switch, misalignment sensor, coal piling sensor, Smoke Sensor, temperature pick up, velocity sensor, tears sensor and is connected with mine intrinsic safety type data switching device respectively with mine flame-proof and intrinsic safety type signal converter.
The invention has the beneficial effects as follows: after adopting said structure; The present invention can be to the controlling of various devices such as down-hole coal excavation work plane, driving face, conveyor, protection, information gathering and monitoring; Through mine optical fiber and coffret related data information is uploaded to aboveground computer or central station, supplies aboveground control room and production section office to carry out data analysis and remote monitoring; The present invention has realized that not only down-hole coal excavation work plane, driving face, conveyor (crossheading belt, big belt etc.) wait the functions such as control, protection, conversation along the line, fault detect, demonstration and warning of various device; And realized aboveground and information sharing, voice call and aboveground the remote monitoring down-hole to underground equipment, be the state-of-the-art communication control system in field, present colliery.
Description of drawings
Below in conjunction with accompanying drawing the present invention is done explanation further:
Fig. 1 is a structured flowchart of the present invention;
Fig. 2 is the structured flowchart that mining face under mine according to the invention is controlled system;
Fig. 3 is the structured flowchart of down-hole according to the invention conveyor protection system;
Fig. 4 is the structured flowchart of mine intrinsic safety type controller according to the invention;
Fig. 5 is the structural representation of mining face under mine control one embodiment of system according to the invention;
Fig. 6 is the structural representation of down-hole conveyor protection system one embodiment according to the invention.
The specific embodiment
Like Fig. 1, Fig. 2, Fig. 3 and shown in Figure 4; The mining safety production monitoring system of a kind of safety in production situation of monitoring the operation of down-hole coal excavation work plane and conveyor in order to aboveground staff in real time of the present invention; Comprise aboveground main system, switch, mining face under mine control system and down-hole conveyor protection system, said mining face under mine is controlled system and is connected with aboveground main system through the switch that is separately positioned on aboveground down-hole with down-hole conveyor protection system; Said aboveground main system comprises monitoring server and input/output unit, and said monitoring server is connected with switch, and said input/output unit comprises printer, stereo set and the microphone that is connected with monitoring system respectively; Said monitoring server comprises the computer that is mounted with application software; Said switch comprises mine intrinsic safety type fiber optic and mine intrinsic safety type data switching exchane.
As shown in Figure 2; Said mining face under mine control system comprises mine intrinsic safety type controller, mine explosion-suppression and intrinsic safety type D.C. regulated power supply, mine intrinsic safety type start and stop locking hands free telephone, mine intrinsic safety type locking hands free telephone, mine intrinsic safety type terminal, mine flame-proof and intrinsic safety type signal converter, explosion-proof type magnetic valve and gauge tap group; Said mine intrinsic safety type controller is connected with switch; Said mine explosion-suppression and intrinsic safety type D.C. regulated power supply is connected with the mine intrinsic safety type controller; Said mine intrinsic safety type start and stop locking hands free telephone and mine intrinsic safety type locking hands free telephone each other alternately polyphone connect the two ends, back and be connected with mine intrinsic safety type terminal with the mine intrinsic safety type controller respectively, said mine flame-proof and intrinsic safety type signal converter is connected with explosion-proof type magnetic valve with the mine intrinsic safety type controller respectively; Said gauge tap group is connected with the mine intrinsic safety type controller, in order to the various motor start stop operations of Long-distance Control.
As shown in Figure 3; Said down-hole conveyor protection system comprises mine intrinsic safety type controller, mine explosion-suppression and intrinsic safety type D.C. regulated power supply, mine intrinsic safety type backguy locking hands free telephone, the two-way latch switch of mine intrinsic safety type, mine intrinsic safety type terminal, misalignment sensor, coal piling sensor, Smoke Sensor, temperature pick up, velocity sensor, tears sensor, mine flame-proof and intrinsic safety type signal converter, explosion-proof type magnetic valve, gauge tap group, mine intrinsic safety type data switching device and mine intrinsic safety type start stop switch; Said mine intrinsic safety type controller is connected with switch; Said mine explosion-suppression and intrinsic safety type D.C. regulated power supply is connected with the mine intrinsic safety type controller; Said mine intrinsic safety type backguy locking hands free telephone and the two-way latch switch of mine intrinsic safety type each other alternately polyphone connect the two ends, back and be connected with mine intrinsic safety type terminal with the mine intrinsic safety type controller respectively; Said misalignment sensor, coal piling sensor, Smoke Sensor, temperature pick up, velocity sensor, tear sensor and be connected with the mine intrinsic safety type controller respectively with mine flame-proof and intrinsic safety type signal converter, said explosion-proof type magnetic valve is connected with mine flame-proof and intrinsic safety type signal converter; Said gauge tap group is connected with the mine intrinsic safety type controller, in order to the various motor start stop operations of Long-distance Control.Said data switching device is connected with mine intrinsic safety type backguy locking hands free telephone or the two-way latch switch of mine intrinsic safety type; Said mine intrinsic safety type start stop switch, misalignment sensor, coal piling sensor, Smoke Sensor, temperature pick up, velocity sensor, tear sensor and be connected with mine intrinsic safety type data switching device respectively with mine flame-proof and intrinsic safety type signal converter; When many conveyors of a mine intrinsic safety type controller control, data switching device is used to control the conveyor start and stop and gathers various sensor signals as substation.
Of Fig. 4; Said mine intrinsic safety type controller comprises power management module and central processing unit and the network interface processing module that links to each other with central processing unit respectively, RS485 interface processing module, CAN interface processing module, USB interface processing module, display interface device processing module and speech processing module and the LCD that links to each other with the display interface device processing module; Described USB interface processing module is used for linking to each other with computer and programmes and debug; Described RS485 interface processing module and CAN interface processing module are accomplished the peripheral hardware information exchange; Described Network Interface Module is realized the remote transmission ability; Described speech processing module is accomplished the amplification and the isolation of voice signal, and described display interface device processing module is accomplished string and conversion and the level conversion that shows signal.
Fig. 5 is the structural representation of mining face under mine control one embodiment of system according to the invention.As shown in Figure 5, the present invention is in the concrete application of coal-face:
One, the basic condition of coal-face:
Coal-face length is 300 meters; The motor switch of work plane mobile substation and fragmentation, reprinting, front and rear part transporter is installed in the direction of slide tail, and each controlled device of work plane is: crushing engine, elevating conveyor, front and rear part transporter and pump (10 pumps of as many as).
Two, according to above-mentioned situation, the concrete configuration that said mining face under mine is controlled system is following:
1) the mine intrinsic safety type controller is one, is installed near the work plane train transformer station, is used for control, demonstration of each controlled device of work plane etc.; The mine intrinsic safety type controller also is connected with the gauge tap group, is used for the motor start stop operation of Long-distance Control conveyor system.
2) the mine explosion-suppression and intrinsic safety type D.C. regulated power supply is one, is used for supplying power to the mine intrinsic safety type controller.
3) begin from the mine intrinsic safety type controller; Band plug seven cores of drawing one 30 meters long shield fire-retardant pulling force cable (hereinafter to be referred as seven core cable); The seven core cable other end connects a locking hands free telephone at the elevating conveyor head; Be used to realize work plane conversation along the line, locking, get functions such as early warning and start and stop warning ready, and connect one 100 meters band plug seven core cables downwards again, up to slipping tail from this locking hands free telephone.
4) slipping start and stop locking hands free telephone of tail installation, which is provided with a latch buttons and two knobs, latch buttons is used for full cut-off, and two knobs can be set at long-range start and stop front and rear transporter respectively; Start and stop locking hands free telephone be used to realize work plane conversation along the line, locking, long-range start and stop, get functions such as early warning and start and stop warning ready.
5) begin from start and stop locking hands free telephone, whenever adorn a locking hands free telephone at a distance from 15 meter amperes along work plane, the seven core cable with 25 meters between the locking hands free telephone connects, up to slipping head.
6) slipping head, a start and stop locking hands free telephone is installed, can be realized full cut-off and long-range start and stop front and rear portions transporter equally.
7) the start and stop locking hands free telephone of head is terminal to connect a mine intrinsic safety type terminal slipping, and is used to monitor terminal voltage along the line, and is used for mining face under mine control system and carries out tail tail overlap joint and transfer of data.
Fig. 6 is the structural representation of down-hole conveyor protection system one embodiment according to the invention.Concrete application as shown in Figure 6, that the present invention transports at conveyor:
One, the basic configuration of conveyor transportation system
The length of first conveyor and second conveyor is 1000 meters; The belt motor switch is installed near the conveyor head separately; Every belt all has 1 band-type brake motor and 2 drive motors; And be equipped with anti-skidding protection, temperature protection, smog protection, sideslip protection, coal piling protection and tear protection, when temperature protection or smog protection take place then control electromagnetic valve open.
Two, according to above-mentioned situation, the concrete configuration of said down-hole conveyor protection system is following:
1) the mine intrinsic safety type controller is one; Be installed near the gauge tap of first conveyor, be used for start-stop control and misalignment sensor, coal piling sensor, Smoke Sensor, temperature pick up, the velocity sensor of first conveyor and the signals collecting of tearing sensors such as sensor; The mine intrinsic safety type controller also is connected with the gauge tap group, is used for the motor start stop operation of Long-distance Control conveyor system.
2) the mine explosion-suppression and intrinsic safety type D.C. regulated power supply is one, is used for supplying power to the mine intrinsic safety type controller.
3) begin from the mine intrinsic safety type controller; Draw 100 meters long seven core cables; The anxious hands free telephone that stops of backguy of another termination of seven core cable; The anxious hands free telephone that stops of backguy is used to realize that conversation along the line, locking, the backguy of conveyor system suddenly stop, get ready functions such as early warning and start and stop warning, and suddenly stopping hands free telephone connects 100 meters seven core cables, two-way emergency stop switch of another termination of seven core cable backward again from this backguy; Anxious hands free telephone and the two-way emergency stop switch arranged crosswise of stopping of backguy; Up to the tail of first conveyor, the cable that spurs two-way emergency stop switch two ends can be transferred to the mine intrinsic safety type controller with emergent stop signal, is realized stopping in emergency of equipment and is shown by the mine intrinsic safety type controller.
4) at the tail of first conveyor anxious hands free telephone that stops of a backguy is installed; Direction to the second conveyor connects 30 meters seven core cables again; The other end of seven core cable cable connects a data switching device; Be used to insert the misalignment sensor that is arranged on the first conveyor tail and the coal piling sensor, Smoke Sensor, temperature pick up, the velocity sensor that are arranged on the second conveyor system, tear various sensors such as sensor; Data switching device also is connected with a start stop switch, is used to control the start-stop of second conveyor.
5) begin from data switching device,, dispose second conveyor by the situation of first conveyor along the tail direction of second conveyor.At the tail of second conveyor mine intrinsic safety type terminal is installed again, is used to monitor terminal voltage along the line, and be used for down-hole conveyor protection system and carry out tail tail overlap joint and transfer of data.
Below be the functional characteristics of various sensors:
1) Smoke Sensor: be arranged on the conveyor top, the smokescope that reasons such as friction between tunnel internal cause belt and the cylinder or spontaneous combustion of coal seam are produced detects, when smokescope reaches certain value, and the action of Smoke Sensor output contact.
2) temperature pick up: head roll and other electromechanical equipments to motor carry out temperature detection, when temperature value reaches certain value, and the action of temperature pick up output contact.
3) velocity sensor: be used to monitor the speed of service of belt, cylinder closely contacts installation with following belt, and sensor converts belt speed into the frequency quantity signal, supplies host computer computing and demonstration in real time.
4) misalignment sensor: be used for monitoring the sideslip angle of belt, when belt deviation angle during greater than 80 ± 3 °, the switch motion of one-level sideslip; When belt deviation angle during greater than 200 ± 3 °, the switch motion of secondary sideslip.
5) coal piling sensor: be installed in belt overlap joint or leak coal eye place, when belt head coal piling, buy securities with all one's capital or when transfiniting, the feeler lever of sensor drives the travel switch action, control cabinet detects signal can report to the police and shut down after changing.
6) tear sensor: be used to detect the belt tearing situation of conveyor, when belt is torn, tear sensor and send alarm signal thereby the ickings of belt top will drop on to tear to trigger on the sensor.
Enforcement of the present invention also not only is confined to the foregoing description, and start and stop locking hands free telephone and backguy suddenly stop hands free telephone can exchange, and selects to use according to field demand.

Claims (6)

1. mining safety production monitoring system; Monitor the safety in production situation of down-hole coal excavation work plane and conveyor operation in real time in order to aboveground staff; It is characterized in that; Comprise aboveground main system, switch, mining face under mine control system and down-hole conveyor protection system, said mining face under mine is controlled system and is connected with aboveground main system through switch with down-hole conveyor protection system;
Said aboveground main system comprises monitoring server and input/output unit, and said monitoring server is connected with switch, and said input/output unit comprises printer, stereo set and the microphone that is connected with monitoring system respectively;
Said switch comprises mine intrinsic safety type fiber optic and mine intrinsic safety type data switching exchane;
Said mining face under mine control system comprises mine intrinsic safety type controller, mine explosion-suppression and intrinsic safety type D.C. regulated power supply, mine intrinsic safety type start and stop locking hands free telephone, mine intrinsic safety type locking hands free telephone, mine intrinsic safety type terminal, mine flame-proof and intrinsic safety type signal converter and explosion-proof type magnetic valve; Said mine intrinsic safety type controller is connected with switch; Said mine explosion-suppression and intrinsic safety type D.C. regulated power supply is connected with the mine intrinsic safety type controller; Said mine intrinsic safety type start and stop locking hands free telephone and mine intrinsic safety type locking hands free telephone each other alternately polyphone connect the two ends, back and be connected with mine intrinsic safety type terminal with the mine intrinsic safety type controller respectively, said mine flame-proof and intrinsic safety type signal converter is connected with explosion-proof type magnetic valve with the mine intrinsic safety type controller respectively;
Said down-hole conveyor protection system comprises mine intrinsic safety type controller, mine explosion-suppression and intrinsic safety type D.C. regulated power supply, mine intrinsic safety type backguy locking hands free telephone, the two-way latch switch of mine intrinsic safety type, mine intrinsic safety type terminal, misalignment sensor, coal piling sensor, Smoke Sensor, temperature pick up, velocity sensor, tears sensor, mine flame-proof and intrinsic safety type signal converter and explosion-proof type magnetic valve; Said mine intrinsic safety type controller is connected with switch; Said mine explosion-suppression and intrinsic safety type D.C. regulated power supply is connected with the mine intrinsic safety type controller; Said mine intrinsic safety type backguy locking hands free telephone and the two-way latch switch of mine intrinsic safety type each other alternately polyphone connect the two ends, back and be connected with mine intrinsic safety type terminal with the mine intrinsic safety type controller respectively; Said misalignment sensor, coal piling sensor, Smoke Sensor, temperature pick up, velocity sensor, tear sensor and be connected with the mine intrinsic safety type controller respectively with mine flame-proof and intrinsic safety type signal converter, said explosion-proof type magnetic valve is connected with mine flame-proof and intrinsic safety type signal converter.
2. mining safety production monitoring according to claim 1 system; It is characterized in that; Said mine intrinsic safety type controller comprises power management module and central processing unit and the network interface processing module that links to each other with central processing unit respectively, RS485 interface processing module, CAN interface processing module, USB interface processing module, display interface device processing module and speech processing module and the LCD that links to each other with the display interface device processing module; Described USB interface processing module is used for linking to each other with computer and programmes and debug; Described RS485 interface processing module and CAN interface processing module are accomplished the peripheral hardware information exchange; Described Network Interface Module is realized the remote transmission ability; Described speech processing module is accomplished the amplification and the isolation of voice signal, and described display interface device processing module is accomplished string and conversion and the level conversion that shows signal.
3. mining safety production monitoring according to claim 1 and 2 system; It is characterized in that; Said mining face under mine is controlled system and is also comprised gauge tap or gauge tap group in order to the various motor start stop operations of Long-distance Control, and described gauge tap or gauge tap group are connected with the mine intrinsic safety type controller.
4. mining safety production monitoring according to claim 1 and 2 system; It is characterized in that; Said down-hole conveyor protection system also comprises gauge tap or the gauge tap group in order to the various motor start stop operations of Long-distance Control, and described gauge tap or gauge tap group are connected with the mine intrinsic safety type controller.
5. mining safety production monitoring according to claim 1 and 2 system is characterized in that said monitoring server comprises the computer that is mounted with application software.
6. mining safety production monitoring according to claim 1 and 2 system; It is characterized in that; Said down-hole conveyor protection system also comprises mine intrinsic safety type data switching device and mine intrinsic safety type start stop switch; Said data switching device is connected with mine intrinsic safety type backguy locking hands free telephone or the two-way latch switch of mine intrinsic safety type, said mine intrinsic safety type start stop switch, misalignment sensor, coal piling sensor, Smoke Sensor, temperature pick up, velocity sensor, tears sensor and is connected with mine intrinsic safety type data switching device respectively with mine flame-proof and intrinsic safety type signal converter.
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CN103780473A (en) * 2014-01-10 2014-05-07 中国矿业大学 Underground LED intelligent display management assistance system
CN104483882A (en) * 2014-12-23 2015-04-01 天津通联电气有限公司 Underground coal mine communication control device
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CN103780473A (en) * 2014-01-10 2014-05-07 中国矿业大学 Underground LED intelligent display management assistance system
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