CN102493835B - Mine safety production monitoring system - Google Patents

Mine safety production monitoring system Download PDF

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Publication number
CN102493835B
CN102493835B CN 201110438657 CN201110438657A CN102493835B CN 102493835 B CN102493835 B CN 102493835B CN 201110438657 CN201110438657 CN 201110438657 CN 201110438657 A CN201110438657 A CN 201110438657A CN 102493835 B CN102493835 B CN 102493835B
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mine
intrinsic safety
safety type
sensor
underground
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CN102493835A (en
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孙宝琳
孙计爽
董炜
王琳娜
王常启
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Shandong Xinyunpeng Electric Co ltd
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JINAN KUANGAN ELECTRIC Co Ltd
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Abstract

The invention discloses a mine safety production monitoring system. By the system, staff on the ground can monitor the safety production condition of running of an underground coal face and a belt conveyor in real time. The system comprises a ground main system, data exchange equipment, an underground work face control system and an underground belt conveyor protection system; the underground work face control system and the underground belt conveyor protection system are connected with the ground main system through the data exchange equipment; and the underground work face control system and the underground belt conveyor protection system control, protect, and monitor all equipment such as the underground coal face, a diving work face, an underground belt conveyor and the like, and can perform information acquisition on all the equipment such as the underground coal face, the diving work face, the underground belt conveyor and the like. By the system, the control, protection, line communication, fault detection, display, alarm and other functions of all equipment such as the underground coal face, the diving work face, the belt conveyor and the like are realized, ground and underground information sharing, and voice communication are realized, and ground equipment can perform remote monitoring on underground equipment; and the system is the most advanced communication control system in the field of coal mine at present.

Description

Mine safety production monitoring system
Technical field
The present invention relates to a kind of mine-used monitoring system, specifically a kind of mine safety production monitoring system that is applied to coal-face and conveyor conveying.
Background technology
In recent years, the various accidents of colliery industry happen occasionally, and how to strengthen the production safety ability of coal mining enterprise and improve the matter of utmost importance that must face that its managerial skills have become people.In coal production, aboveground staff need to monitor downhole coal mine safety and the condition of production accurately and timely, only relies on to report and notify not reach accurately real-time effect.At present also there is no to realize that aboveground staff monitors the system of downhole coal mine safety and the condition of production in real time.
Summary of the invention
For above-mentioned deficiency, the invention provides a kind of mine safety production monitoring system that is applied to coal-face and conveyor conveying, can realize that aboveground staff monitors downhole coal mine safety and the condition of production in real time.
The technical solution adopted for the present invention to solve the technical problems is: mine safety production monitoring system, monitor in real time the safety in production situation of down-hole coal excavation work plane and conveyor operation in order to aboveground staff, it is characterized in that, comprise aboveground main system, switch, mining face under mine control system and underground belt conveyor protection system, described mining face under mine control system is connected with aboveground main system by switch with the underground belt conveyor protection system;
Described aboveground main system comprises monitoring server and input/output unit, and described monitoring server is connected with switch, and described input/output unit comprises printer, stereo set and the microphone be connected with monitoring system respectively;
Described switch comprises mining intrinsic-safety-type optical transceiver and Mine-used I. S data switching exchane;
Described mining face under mine control system comprises the mine intrinsic safety type controller, the mine explosion-suppression and intrinsic safety type D.C. regulated power supply, Mine-used I. S start and stop locking hands free telephone, Mine-used I. S locking hands free telephone, the Mine-used I. S terminal, mine flame-proof and intrinsic safety type signal converter and explosion-proof type magnetic valve, described mine intrinsic safety type controller is connected with switch, described mine explosion-suppression and intrinsic safety type D.C. regulated power supply is connected with the mine intrinsic safety type controller, described Mine-used I. S start and stop locking hands free telephone and Mine-used I. S locking hands free telephone mutually alternately series winding connect rear two ends and be connected with the Mine-used I. S terminal with the mine intrinsic safety type controller respectively, described mine flame-proof and intrinsic safety type signal converter is connected with explosion-proof type magnetic valve with the mine intrinsic safety type controller respectively,
Described underground belt conveyor protection system comprises the mine intrinsic safety type controller, the mine explosion-suppression and intrinsic safety type D.C. regulated power supply, Mine-used I. S bracing wire locking hands free telephone, the two-way latch switch of Mine-used I. S, the Mine-used I. S terminal, misalignment sensor, the coal piling sensor, Smoke Sensor, temperature pick up, velocity sensor, tear sensor, mine flame-proof and intrinsic safety type signal converter and explosion-proof type magnetic valve, described mine intrinsic safety type controller is connected with switch, described mine explosion-suppression and intrinsic safety type D.C. regulated power supply is connected with the mine intrinsic safety type controller, described Mine-used I. S bracing wire locking hands free telephone and the two-way latch switch of Mine-used I. S mutually alternately series winding connect rear two ends and be connected with the Mine-used I. S terminal with the mine intrinsic safety type controller respectively, described misalignment sensor, the coal piling sensor, Smoke Sensor, temperature pick up, velocity sensor, tear sensor and be connected with the mine intrinsic safety type controller respectively with mine flame-proof and intrinsic safety type signal converter, described explosion-proof type magnetic valve is connected with mine flame-proof and intrinsic safety type signal converter.
Described mine intrinsic safety type controller comprises power management module and central processing unit and the network interface processing module be connected with central processing unit respectively, RS485 interface processing module, CAN interface processing module, the USB interface processing module, display interface device processing module and speech processing module and the liquid crystal display be connected with the display interface device processing module, described USB interface processing module is for being connected and being programmed and debug with computer, described RS485 interface processing module and CAN interface processing module complete the peripheral hardware information exchange, described Network Interface Module is realized the remote transmission ability, described speech processing module completes amplification and the isolation of voice signal, described display interface device processing module completes string conversion and the level conversion of display.
Further, described mining face under mine control system also comprises that, in order to the gauge tap of the various motor start stop operations of Long-distance Control or gauge tap group, described gauge tap or gauge tap group are connected with the mine intrinsic safety type controller.
Further, described underground belt conveyor protection system also comprises that, in order to the gauge tap of the various motor start stop operations of Long-distance Control or gauge tap group, described gauge tap or gauge tap group are connected with the mine intrinsic safety type controller.
Preferably, described monitoring server comprises the computer that is mounted with application software.
Further; described underground belt conveyor protection system also comprises Mine-used I. S data switching device and Mine-used I. S start stop switch; described data switching device is connected with Mine-used I. S bracing wire locking hands free telephone or the two-way latch switch of Mine-used I. S, described Mine-used I. S start stop switch, misalignment sensor, coal piling sensor, Smoke Sensor, temperature pick up, velocity sensor, tears sensor and is connected with the Mine-used I. S data switching device respectively with mine flame-proof and intrinsic safety type signal converter.
The invention has the beneficial effects as follows: after adopting said structure, the present invention can be to being controlled of the various devices such as down-hole coal excavation work plane, driving face, conveyor, protection, information gathering and monitoring, by mine optical fiber and coffret, related data information is uploaded to aboveground computer or central station, for aboveground control room and production section office, carries out data analysis and remote monitoring; The present invention has not only realized the functions such as control, protection, conversation along the line, fault detect, demonstration and warning of the various devices such as down-hole coal excavation work plane, driving face, conveyor (gateway belt, large belt etc.); and realized aboveground and information sharing, voice call and the aboveground remote monitoring to underground equipment down-hole, be the state-of-the-art communication control system in field, current colliery.
The accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is further described:
Fig. 1 is structured flowchart of the present invention;
Fig. 2 is the structured flowchart of mining face under mine control system of the present invention;
Fig. 3 is the structured flowchart of underground belt conveyor protection system of the present invention;
Fig. 4 is the structured flowchart of mine intrinsic safety type controller of the present invention;
Fig. 5 is the structural representation of mining face under mine control system one embodiment of the present invention;
Fig. 6 is the structural representation of underground belt conveyor protection system one embodiment of the present invention.
The specific embodiment
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, a kind of mine safety production monitoring system of monitoring in real time the safety in production situation of down-hole coal excavation work plane and conveyor operation in order to aboveground staff of the present invention, comprise aboveground main system, switch, mining face under mine control system and underground belt conveyor protection system, described mining face under mine control system is connected with aboveground main system by the switch that is separately positioned on aboveground down-hole with the underground belt conveyor protection system; Described aboveground main system comprises monitoring server and input/output unit, and described monitoring server is connected with switch, and described input/output unit comprises printer, stereo set and the microphone be connected with monitoring system respectively; Described monitoring server comprises the computer that is mounted with application software; Described switch comprises mining intrinsic-safety-type optical transceiver and Mine-used I. S data switching exchane.
As shown in Figure 2, described mining face under mine control system comprises the mine intrinsic safety type controller, the mine explosion-suppression and intrinsic safety type D.C. regulated power supply, Mine-used I. S start and stop locking hands free telephone, Mine-used I. S locking hands free telephone, the Mine-used I. S terminal, mine flame-proof and intrinsic safety type signal converter, explosion-proof type magnetic valve and gauge tap group, described mine intrinsic safety type controller is connected with switch, described mine explosion-suppression and intrinsic safety type D.C. regulated power supply is connected with the mine intrinsic safety type controller, described Mine-used I. S start and stop locking hands free telephone and Mine-used I. S locking hands free telephone mutually alternately series winding connect rear two ends and be connected with the Mine-used I. S terminal with the mine intrinsic safety type controller respectively, described mine flame-proof and intrinsic safety type signal converter is connected with explosion-proof type magnetic valve with the mine intrinsic safety type controller respectively, described gauge tap group is connected with the mine intrinsic safety type controller, in order to the various motor start stop operations of Long-distance Control.
As shown in Figure 3, described underground belt conveyor protection system comprises the mine intrinsic safety type controller, the mine explosion-suppression and intrinsic safety type D.C. regulated power supply, Mine-used I. S bracing wire locking hands free telephone, the two-way latch switch of Mine-used I. S, the Mine-used I. S terminal, misalignment sensor, the coal piling sensor, Smoke Sensor, temperature pick up, velocity sensor, tear sensor, mine flame-proof and intrinsic safety type signal converter, explosion-proof type magnetic valve, the gauge tap group, Mine-used I. S data switching device and Mine-used I. S start stop switch, described mine intrinsic safety type controller is connected with switch, described mine explosion-suppression and intrinsic safety type D.C. regulated power supply is connected with the mine intrinsic safety type controller, described Mine-used I. S bracing wire locking hands free telephone and the two-way latch switch of Mine-used I. S mutually alternately series winding connect rear two ends and be connected with the Mine-used I. S terminal with the mine intrinsic safety type controller respectively, described misalignment sensor, the coal piling sensor, Smoke Sensor, temperature pick up, velocity sensor, tear sensor and be connected with the mine intrinsic safety type controller respectively with mine flame-proof and intrinsic safety type signal converter, described explosion-proof type magnetic valve is connected with mine flame-proof and intrinsic safety type signal converter, described gauge tap group is connected with the mine intrinsic safety type controller, in order to the various motor start stop operations of Long-distance Control.Described data switching device is connected with Mine-used I. S bracing wire locking hands free telephone or the two-way latch switch of Mine-used I. S, described Mine-used I. S start stop switch, misalignment sensor, coal piling sensor, Smoke Sensor, temperature pick up, velocity sensor, tear sensor and be connected with the Mine-used I. S data switching device respectively with mine flame-proof and intrinsic safety type signal converter, when a mine intrinsic safety type controller is controlled many conveyors, data switching device is used for controlling the conveyor start and stop and gathering various sensor signals as substation.
As described in Figure 4, described mine intrinsic safety type controller comprises power management module and central processing unit and the network interface processing module be connected with central processing unit respectively, RS485 interface processing module, CAN interface processing module, the USB interface processing module, display interface device processing module and speech processing module and the liquid crystal display be connected with the display interface device processing module, described USB interface processing module is for being connected and being programmed and debug with computer, described RS485 interface processing module and CAN interface processing module complete the peripheral hardware information exchange, described Network Interface Module is realized the remote transmission ability, described speech processing module completes amplification and the isolation of voice signal, described display interface device processing module completes string conversion and the level conversion of display.
Fig. 5 is the structural representation of mining face under mine control system one embodiment of the present invention.As shown in Figure 5, the present invention is in the concrete application of coal-face:
One, the basic condition of coal-face:
Coal-face length is 300 meters, the motor switch of work plane mobile substation and fragmentation, reprinting, front and rear part transporter is installed in the direction of slipping tail, and each controlled device of work plane is: crushing engine, elevating conveyor, front and rear part transporter and pump (10 pumps of as many as).
Two,, according to above-mentioned situation, the concrete configuration of described mining face under mine control system is as follows:
1) the mine intrinsic safety type controller is one, is installed near work plane train transformer station, for the control of each controlled device of work plane, demonstration etc.; The mine intrinsic safety type controller also is connected with the gauge tap group, for the motor start stop operation of Long-distance Control conveyor system.
2) the mine explosion-suppression and intrinsic safety type D.C. regulated power supply is one, for giving the power supply of mine intrinsic safety type controller.
3) from the mine intrinsic safety type controller, band plug seven cores of drawing one 30 meters long shield fire-retardant pulling force cable (hereinafter to be referred as seven core cable), the seven core cable other end connects a locking hands free telephone at frame head of reloading machine, for realize work plane conversation along the line, locking, get the functions such as early warning and start and stop warning ready, and connect again one 100 meters band plug seven core cables downwards from this locking hands free telephone, until slipping tail.
4) in slipping tail, a start and stop locking hands free telephone is installed, is which is provided with a latch buttons and two knobs, latch buttons is for full cut-off, and two knobs can be set as long-range start and stop front and rear transporter respectively; Start and stop locking hands free telephone for realize work plane conversation along the line, locking, long-range start and stop, get the functions such as early warning and start and stop warning ready.
5) from start and stop locking hands free telephone, fill a locking hands free telephone along work plane every 15 meter amperes, between the locking hands free telephone, with the seven core cable of 25 meters, connect, until slip head.
6) slip head, a start and stop locking hands free telephone is being installed, can realize equally full cut-off and long-range start and stop front and rear portions transporter.
7) slipping a Mine-used I. S terminal of start and stop locking hands free telephone end connection of head, for monitoring terminal voltage along the line, and carry out tail tail overlap joint and transfer of data for the mining face under mine control system.
Fig. 6 is the structural representation of underground belt conveyor protection system one embodiment of the present invention.As shown in Figure 6, the concrete application that the present invention transports at conveyor:
One, the basic configuration of conveyor transportation system
The length of the first conveyor and the second conveyor is 1000 meters; the belt motor switch is installed near conveyor head separately; every belt all has 1 band-type brake motor and 2 drive motors; and be equipped with anti-skidding protection, temperature protection, smog protection, sideslip protection, coal piling protection and tear protection, controlling electromagnetic valve when temperature protection or smog protection occur and open.
Two,, according to above-mentioned situation, the concrete configuration of described underground belt conveyor protection system is as follows:
1) the mine intrinsic safety type controller is one, be installed near the gauge tap of the first conveyor, for the start-stop control of the first conveyor and misalignment sensor, coal piling sensor, Smoke Sensor, temperature pick up, velocity sensor and the signals collecting of tearing the sensor sensor; The mine intrinsic safety type controller also is connected with the gauge tap group, for the motor start stop operation of Long-distance Control conveyor system.
2) the mine explosion-suppression and intrinsic safety type D.C. regulated power supply is one, for giving the power supply of mine intrinsic safety type controller.
3) from the mine intrinsic safety type controller, draw 100 meters long seven core cables, the anxious hands free telephone that stops of bracing wire of another termination of seven core cable, bracing wire is anxious stops hands free telephone for realizing the conversation along the line of conveyor system, locking, bracing wire is anxious to stop, get the functions such as early warning and start and stop warning ready, and suddenly stopping hands free telephone connects 100 meters seven core cables backward again from this bracing wire, two-way emergency stop switch of another termination of seven core cable, anxious hands free telephone and the two-way emergency stop switch arranged crosswise of stopping of bracing wire, until the tail of the first conveyor, pull the cable at two-way emergency stop switch two ends emergent stop signal can be transferred to the mine intrinsic safety type controller, realize stopping in emergency of equipment and show by the mine intrinsic safety type controller.
4) at the tail of the first conveyor, the anxious hands free telephone that stops of a bracing wire is installed, direction to the second conveyor connects 30 meters seven core cables again, the other end of seven core cable cable connects a number of units according to switching device, for accessing the misalignment sensor that is arranged on the first conveyor tail and the coal piling sensor, Smoke Sensor, temperature pick up, the velocity sensor that are arranged on the second conveyor system, tearing the various sensors of sensor, data switching device also is connected with a start stop switch, for controlling the start-stop of the second conveyor.
5), from data switching device, along the tail direction of the second conveyor, by the situation of the first conveyor, configure the second conveyor.At the tail of the second conveyor, a Mine-used I. S terminal is installed again, for monitoring terminal voltage along the line, and carries out tail tail overlap joint and transfer of data for the underground belt conveyor protection system.
Below the functional characteristics of various sensors:
1) Smoke Sensor: be arranged on the conveyor top, the smokescope that the reasons such as the friction between tunnel internal cause belt and cylinder or spontaneous combustion of coal seam are produced is detected, when smokescope reaches certain value, and the action of Smoke Sensor output contact.
2) temperature pick up: head roll and other electromechanical equipments to motor carry out temperature detection, when temperature value reaches certain value, and the action of temperature pick up output contact.
3) velocity sensor: for monitoring the speed of service of belt, cylinder and lower belt close contact are installed, and sensor is converted to the frequency quantity signal by belt speed, for host computer computing demonstration in real time.
4) misalignment sensor: be used for monitoring the sideslip angle of belt, when the belt deviation angle is greater than 80 ± 3 °, the action of one-level deviation switch; When the belt deviation angle is greater than 200 ± 3 °, the action of secondary deviation switch.
5) coal piling sensor: be arranged on belt overlap joint or leak coal eye place, when the belt conveyer head coal piling, buy securities with all one's capital or while transfiniting, the feeler lever of sensor drives the travel switch action, control cabinet can be reported to the police and shut down after signal intensity being detected.
6) tear sensor: for detection of the belt tearing situation of conveyor, when belt is torn, thereby the ickings of belt top will drop on to tear on sensor to trigger, tear sensor and send alarm signal.
Enforcement of the present invention also not only is confined to above-described embodiment, and start and stop locking hands free telephone and bracing wire suddenly stop hands free telephone can exchange, and according to field demand, carries out choice for use.

Claims (6)

1. mine safety production monitoring system, monitor in real time the safety in production situation of down-hole coal excavation work plane and conveyor operation in order to aboveground staff, it is characterized in that, comprise aboveground main system, switch, mining face under mine control system and underground belt conveyor protection system, described mining face under mine control system is connected with aboveground main system by switch with the underground belt conveyor protection system;
Described aboveground main system comprises monitoring server and input/output unit, and described monitoring server is connected with switch, and described input/output unit comprises printer, stereo set and the microphone be connected with monitoring system respectively;
Described switch comprises mining intrinsic-safety-type optical transceiver and Mine-used I. S data switching exchane;
Described mining face under mine control system comprises the mine intrinsic safety type controller, the mine explosion-suppression and intrinsic safety type D.C. regulated power supply, Mine-used I. S start and stop locking hands free telephone, Mine-used I. S locking hands free telephone, Mine-used I. S voltage monitoring terminal, mine flame-proof and intrinsic safety type signal converter and explosion-proof type magnetic valve, described mine intrinsic safety type controller is connected with switch, described mine explosion-suppression and intrinsic safety type D.C. regulated power supply is connected with the mine intrinsic safety type controller, described Mine-used I. S start and stop locking hands free telephone and Mine-used I. S locking hands free telephone mutually alternately series winding connect rear two ends and be connected with Mine-used I. S voltage monitoring terminal with the mine intrinsic safety type controller respectively, described mine flame-proof and intrinsic safety type signal converter is connected with explosion-proof type magnetic valve with the mine intrinsic safety type controller respectively,
Described underground belt conveyor protection system comprises the mine intrinsic safety type controller, the mine explosion-suppression and intrinsic safety type D.C. regulated power supply, Mine-used I. S bracing wire locking hands free telephone, the two-way latch switch of Mine-used I. S, Mine-used I. S voltage monitoring terminal, misalignment sensor, the coal piling sensor, Smoke Sensor, temperature pick up, velocity sensor, tear sensor, mine flame-proof and intrinsic safety type signal converter and explosion-proof type magnetic valve, described mine intrinsic safety type controller is connected with switch, described mine explosion-suppression and intrinsic safety type D.C. regulated power supply is connected with the mine intrinsic safety type controller, described Mine-used I. S bracing wire locking hands free telephone and the two-way latch switch of Mine-used I. S mutually alternately series winding connect rear two ends and be connected with Mine-used I. S voltage monitoring terminal with the mine intrinsic safety type controller respectively, described misalignment sensor, the coal piling sensor, Smoke Sensor, temperature pick up, velocity sensor, tear sensor and be connected with the mine intrinsic safety type controller respectively with mine flame-proof and intrinsic safety type signal converter, described explosion-proof type magnetic valve is connected with mine flame-proof and intrinsic safety type signal converter.
2. mine safety production monitoring system according to claim 1, it is characterized in that, described mine intrinsic safety type controller comprises power management module and central processing unit and the network interface processing module be connected with central processing unit respectively, RS485 interface processing module, CAN interface processing module, the USB interface processing module, display interface device processing module and speech processing module and the liquid crystal display be connected with the display interface device processing module, described USB interface processing module is for being connected and being programmed and debug with computer, described RS485 interface processing module and CAN interface processing module complete the peripheral hardware information exchange, described Network Interface Module is realized the remote transmission ability, described speech processing module completes amplification and the isolation of voice signal, described display interface device processing module completes string conversion and the level conversion of display.
3. mine safety production monitoring system according to claim 1 and 2, it is characterized in that, described mining face under mine control system also comprises that, in order to the gauge tap of the various motor start stop operations of Long-distance Control or gauge tap group, described gauge tap or gauge tap group are connected with the mine intrinsic safety type controller.
4. mine safety production monitoring system according to claim 1 and 2; it is characterized in that; described underground belt conveyor protection system also comprises that, in order to the gauge tap of the various motor start stop operations of Long-distance Control or gauge tap group, described gauge tap or gauge tap group are connected with the mine intrinsic safety type controller.
5. mine safety production monitoring system according to claim 1 and 2, is characterized in that, described monitoring server comprises the computer that is mounted with application software.
6. mine safety production monitoring system according to claim 1 and 2, it is characterized in that, described underground belt conveyor protection system also comprises Mine-used I. S data switching device and Mine-used I. S start stop switch, described data switching device is connected with Mine-used I. S bracing wire locking hands free telephone or the two-way latch switch of Mine-used I. S, described Mine-used I. S start stop switch, misalignment sensor, the coal piling sensor, Smoke Sensor, temperature pick up, velocity sensor, tearing sensor is connected with the Mine-used I. S data switching device respectively with mine flame-proof and intrinsic safety type signal converter.
CN 201110438657 2011-12-23 2011-12-23 Mine safety production monitoring system Active CN102493835B (en)

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