CN204496268U - A kind of digital integration remote training fault diagnosis system of production system - Google Patents
A kind of digital integration remote training fault diagnosis system of production system Download PDFInfo
- Publication number
- CN204496268U CN204496268U CN201520083258.2U CN201520083258U CN204496268U CN 204496268 U CN204496268 U CN 204496268U CN 201520083258 U CN201520083258 U CN 201520083258U CN 204496268 U CN204496268 U CN 204496268U
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- coal
- main control
- control computer
- centralized control
- fault diagnosis
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- Testing And Monitoring For Control Systems (AREA)
- Remote Monitoring And Control Of Power-Distribution Networks (AREA)
Abstract
The utility model discloses a kind of digital integration remote training fault diagnosis system of production system, comprise and be arranged on aboveground main control computer, and the fiber optical transceiver to be connected with main control computer, also comprise the audio alert output device, printer, streaming media server, video camera, the switch that are connected with main control computer; The main shaft hoisting system be connected with fiber optical transceiver, central substation centralized control system, pressure fan centralized control system, ground coal adfluxion Ore-controlling Role, coal washery centralized control system, simulation teching system, adopt the technical solution of the utility model, carry out integrated to existing main security production system, teaching simulation System, realize Long-distance Control and monitoring, there is actual use and simulation training dual-use function, it can be Integrated Automation System of Coal-mine training operation maintenance personnel, ensure the normal operation of complex automatic system, improve the operational efficiency of system.
Description
Technical field
The utility model relates to a kind of fault diagnosis system, and specifically a kind of digital integration remote training fault diagnosis system of production system and method, belong to remote control technology field.
Background technology
In recent years, Integrated Automation System of Coal-mine is widely applied in the many collieries of China, complex automatic system is not only satisfied with single monitoring, the transmission of monitor message, the integrated information service comprising voice, data, image is also provided, this multi-form information band is to colliery operator and supvr is natural, lively, vivid and effective exchange way, make the efficient centralized production of mine, reach safe and efficient, reduce costs, improve enterprise-wide production level, realize safety production dispatching networking, informationization, scientific.
Along with the operation of system, progressively expose Integrated Automation System of Coal-mine in use and operational process, the technical ability of maintainer, the defect that technology is not high, going wrong can not Timeliness coverage, timely process, can not give full play to the due advantage of Integrated Automation System of Coal-mine.
Utility model content
For above-mentioned prior art Problems existing, the utility model provides a kind of digital integration remote training fault diagnosis system and method for production system, carry out integrated to existing main security production system, teaching simulation System, realize Long-distance Control and monitoring, there is actual use and simulation training dual-use function.
To achieve these goals, the technical solution adopted in the utility model is: the digital integration remote training fault diagnosis system of this production system and method, comprise and be arranged on aboveground main control computer, and the fiber optical transceiver to be connected with main control computer, also comprise the audio alert output device, printer, streaming media server, video camera, the switch that are connected with main control computer; The main shaft hoisting system be connected with fiber optical transceiver, central substation centralized control system, pressure fan centralized control system, ground coal adfluxion Ore-controlling Role, coal washery centralized control system, simulation teching system.
Also comprise ups power, described ups power is connected with main control computer.
Also comprise auxiliary-well takeup, described auxiliary-well takeup is connected with fiber optical transceiver.
Diagnostic method comprises the following steps:
(1) redundant communication system is set up;
(2) existing main security, production subsystem and teaching simulation system are transformed, make it possess remote control function, and carry out integrated, realize Long-distance Control;
(3) simulation teching system is transformed, make it possess remote control function, and carry out integrated, realize Long-distance Control;
(4) Safety of Coal Mine Production system remote parametric controller software systems are developed; Possess the several functions such as voice communication, display of regime, Long-distance Control;
(5) supplemental image monitoring, install video camera at the main shaft hoisting system of simulation teching system, down-hole variable-frequency hoist system, ground high voltage power distribution cabinet system and Safety of Coal Mine Production system remote parametric controller place, image is integrated enters platform;
(6) adopt stream media technology, looking actual production system, frequently image integrated enter Safety of Coal Mine Production system remote parametric controller and simulated teaching experience system.
The utility model is by increasing switch and other some utility appliance, the Long-distance Control to equipment can be realized, automatic control, the function such as control on the spot, the running status of each equipment is shown by main frame at ground central station of floating dock, show the various operational factors of each equipment, be provided with fault-signal display, and with sound and light alarm, prompting operator on duty takes related measure, when there is alerting signal, relevant device enters time delay orderly shutdown program, and send voice reminder, the printing of various form can be realized, print interrelated data, as the running log form of each equipment, working time, idle time, failure message etc., can be real-time, timing or manual print, ground host computer reservation networks interface, communications protocol is provided, can network with Mine Integrated automated system, realize producing at mine Dispatch and Command Center picket surveillance raw coal, pumping drainage system, this system has powerful expanded function, protective device can be increased easily, controlled device number can be increased easily to system, also can network with other control system, form larger monitoring network, system possesses simulated teaching real training function, it can be Integrated Automation System of Coal-mine training operation maintenance personnel, ensure the normal operation of complex automatic system, the operational efficiency of raising system.
Accompanying drawing explanation
Fig. 1 is exchanges data theory diagram of the present utility model.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail.
As shown in Figure 1, a kind of digital integration of production system and remote training fault diagnosis system, comprise and be arranged on aboveground main control computer, and the fiber optical transceiver to be connected with main control computer, also comprise the audio alert output device, printer, streaming media server, video camera, the switch that are connected with main control computer; The main shaft hoisting system be connected with fiber optical transceiver, central substation centralized control system, pressure fan centralized control system, ground coal adfluxion Ore-controlling Role, coal washery centralized control system, simulation teching system.
In order to anti-locking system civil power loses the loss of data caused, add and join a ups power and realize the function that back powers.Described ups power is connected with main control computer.
When the staff to scene, thing promote, for the sake of security, can set up a set of auxiliary-well takeup, be responsible for specially and promote staff, described auxiliary-well takeup is connected with fiber optical transceiver.
Diagnostic method comprises the following steps:
(1) redundant communication system is set up;
(2) existing main security, production subsystem and teaching simulation system are transformed, make it possess remote control function, and carry out integrated, realize Long-distance Control;
(3) simulation teching system is transformed, make it possess remote control function, and carry out integrated, realize Long-distance Control;
(4) Safety of Coal Mine Production system remote parametric controller software systems are developed; Possess the several functions such as voice communication, display of regime, Long-distance Control;
(5) supplemental image monitoring, install video camera at the main shaft hoisting system of simulation teching system, down-hole variable-frequency hoist system, ground high voltage power distribution cabinet system and Safety of Coal Mine Production system remote parametric controller place, image is integrated enters platform;
(6) adopt stream media technology, looking actual production system, frequently image integrated enter Safety of Coal Mine Production system remote parametric controller and simulated teaching experience system.
In said system, the concrete function of each several part device is as follows:
Main control computer, is responsible for processing the information collected, result is shown, simultaneously for some dangerous information, reminded, inform ground attending personnel by the mode of voice by audio alert output device, so that arrangement personnel process in time; For warning message, login personnel information, the system automatic Memories such as operating process also can utilize printer to carry out report printing;
Audio alert output device, as the equipment that warning message exports, has the ability of amplifying;
Printer, carries out the printing of data sheet;
Streaming media server, realizes the conversion of analog image to network digital signal;
Main shaft hoisting system, on-the-spot main shaft hoisting system, is responsible for the lifting of coal;
Central substation centralized control system, is responsible for the load balancing of full mine, safety utilization of electric power;
Pressure fan centralized control system, is responsible for the energy supply of the wind energy plant in full ore deposit;
Ground coal adfluxion Ore-controlling Role, what responsible main shaft was put on carrys out coal screening, sorting;
Coal washery centralized control system, is responsible for selected to readymade coal of raw coal, sieves;
Simulation teching system, is responsible for the practical operation teaching of Huaibei office automated system;
Video camera, is responsible for building to Yang Jie the thing occurred in hall and gathers, records a video;
Fiber optical transceiver, is responsible for the exchanges data between each system and main control computer;
Switch, switch loop network system educational aid.
The course of work: the vision signal that main control computer primary responsibility acquisition process display stream medium server transmits, main shaft hoisting system, auxiliary-well takeup, central substation centralized control system, pressure fan centralized control system, ground coal adfluxion Ore-controlling Role, coal washery centralized control system, the industrial and mineral information of simulation teching system and the image information of video camera, simultaneously for some dangerous information, reminded by audio alert output device by the mode of voice, inform ground attending personnel, so that arrangement personnel process in time, for warning message, login personnel information, the system automatic Memories such as operating process also can utilize printer to carry out report printing, wherein streaming media server, ups power, main shaft hoisting system, auxiliary-well takeup, central substation centralized control system, pressure fan centralized control system, ground coal adfluxion Ore-controlling Role, coal washery centralized control system, exchanges data between simulation teching system and main control computer utilize fiber optical transceiver to realize, in order to anti-locking system civil power loses the loss of data caused, add and join the function that a ups power realizes backup, for the simulation teching of switch, increase separately a switch and be directly connected with main control computer, every cover system is generally by a main control computer, audio alert output device, a set of printer, a set of streaming media server, a set of ups power, a set of main shaft hoisting system, a set of auxiliary-well takeup, a set of central substation centralized control system, a set of pressure fan centralized control system, a set of ground coal adfluxion Ore-controlling Role, a set of coal washery centralized control system, a set of simulation teching system, multiple stage video camera, many unjacketed optical fibers transceiver, a set of switch, wherein main control computer, audio alert output device, printer, streaming media server, ups power, simulation teching system, fiber optical transceiver, switch is normal domestic equipment, all the other are the mining product by colliery peace mark certification, this utility model is based on Optical Fiber Transmission, each system globe area of coal production key link is under a software architecture, realize remote supervisory and control system, and utilize the environmental information at on-the-spot video camera Real-time Collection scene, simulation teching system is the teaching platform that mine worker provides science, ensure that safety in production, greatly save site space, the application solutions of long-distance centralized control, be more conducive to the advantage playing expert decision-making, for Safety of Coal Mine Production, Digital Mine construction provide scientific basis and technical support.
Claims (3)
1. the digital integration remote training fault diagnosis system of a production system, comprise and be arranged on aboveground main control computer, and the fiber optical transceiver to be connected with main control computer, it is characterized in that, also comprise the audio alert output device, printer, streaming media server, video camera, the switch that are connected with main control computer; The main shaft hoisting system be connected with fiber optical transceiver, central substation centralized control system, pressure fan centralized control system, ground coal adfluxion Ore-controlling Role, coal washery centralized control system, simulation teching system.
2. the digital integration remote training fault diagnosis system of production system according to claim 1, it is characterized in that, also comprise ups power, described ups power is connected with main control computer.
3. the digital integration remote training fault diagnosis system of the production system according to claim 1 or 2, it is characterized in that, also comprise auxiliary-well takeup, described auxiliary-well takeup is connected with fiber optical transceiver.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104615115A (en) * | 2015-02-06 | 2015-05-13 | 淮北朔里矿业有限责任公司 | Digital integrated remote training fault diagnosis system and method for production system |
CN110806727A (en) * | 2019-09-09 | 2020-02-18 | 浙江天澈科技有限公司 | Chemical plant safety supervision, training and assessment system with post indication and method |
-
2015
- 2015-02-06 CN CN201520083258.2U patent/CN204496268U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104615115A (en) * | 2015-02-06 | 2015-05-13 | 淮北朔里矿业有限责任公司 | Digital integrated remote training fault diagnosis system and method for production system |
CN110806727A (en) * | 2019-09-09 | 2020-02-18 | 浙江天澈科技有限公司 | Chemical plant safety supervision, training and assessment system with post indication and method |
CN110806727B (en) * | 2019-09-09 | 2021-01-19 | 浙江天澈科技有限公司 | Chemical plant safety supervision, training and assessment system with post indication and method |
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Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150722 Termination date: 20210206 |