CN104611863A - Towel dyeing machine - Google Patents

Towel dyeing machine Download PDF

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Publication number
CN104611863A
CN104611863A CN201310542713.6A CN201310542713A CN104611863A CN 104611863 A CN104611863 A CN 104611863A CN 201310542713 A CN201310542713 A CN 201310542713A CN 104611863 A CN104611863 A CN 104611863A
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CN
China
Prior art keywords
dyeing
dyeing machine
towel
hoisting drum
secondary groove
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201310542713.6A
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Chinese (zh)
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CN104611863B (en
Inventor
徐达明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FONG'S DYEING AND FINISHING MACHINERY (SHENZHEN) Co Ltd
Original Assignee
FONG'S DYEING AND FINISHING MACHINERY (SHENZHEN) Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by FONG'S DYEING AND FINISHING MACHINERY (SHENZHEN) Co Ltd filed Critical FONG'S DYEING AND FINISHING MACHINERY (SHENZHEN) Co Ltd
Priority to CN201310542713.6A priority Critical patent/CN104611863B/en
Priority to TW103100818A priority patent/TW201518573A/en
Publication of CN104611863A publication Critical patent/CN104611863A/en
Application granted granted Critical
Publication of CN104611863B publication Critical patent/CN104611863B/en
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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04Carriers or supports for textile materials to be treated
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses a towel dyeing machine. The towel dyeing machine comprises a main shell body (1), a dyeing bottom slot (10), a dyeing sub slot (6), a hoisting drum (3), a sub hoisting drum (4) and a cloth placing device. The dyeing sub slot (6) is installed above the dyeing bottom slot (10). A row of nozzles is transversely arranged on the inner wall of the bottom of the dyeing sub slot (6). The volume of the dyeing sub slot (6) is smaller than the volume of the bottom slot, and the dyeing sub slot (6) is provided with a driven drum (5). The inlet of the towel dyeing machine is provided with a sensor (13) and the cloth placing device. The surfaces of the hoisting drum (3) and the sub hoisting drum (4) are non-smooth ripple-shaped. The main shell body (1) of the dyeing machine is provided with an operating door (2) and a maintenance door (12), so that the dyeing machine is convenient to operate and repair. According to the towel dyeing machine, the uniformity of dyeing liquor adsorption of towel-like textiles is improved, the usage amount of dyeing liquor, water and electricity is reduced, the volume of the dyeing machine is small, the expenditure and emission reduction is achieved, and the dyeing machine is widely applicable to the dyeing technology of heavy textiles.

Description

Towel dyeing machine
Technical field
The present invention relates to a kind of dyeing and finishing device, particularly a kind of towel dyeing machine.
Background technology
In dyeing and finishing technique field, the time that increase fabric contacts with dye liquor is the necessary condition ensureing to paint.But under the specification of environmental emission reduction now, novel dyeing machine is used nozzle instead and is concentrated dye liquor to execute to penetrate on the fabric of circulation walking, fabric generally to be walked in dyeing machine Inner eycle with the shape of cloth rope and is become scattered about in cloth storage trough, by hoisting drum, cloth rope pull-up Bing is guided to nozzle throat, fall back cloth storage trough after dye liquor sprays, so constantly circulation, makes whole section of cloth from beginning to end repeat to contact with dye liquor and paint.Patent document as patent No. CN1271271C discloses a kind of dyeing machine with twin-roll and arranges.The feature of this patent is a pair Nozzle combination between two cylinders, is sprayed on by dye liquor on the fabric in advancing.The dye liquor falling into cloth storage trough is brought back to nozzle and is recycled after bottom land is collected, and forms an endless loop loop.Although this design decreases dye liquor consumption, the obvious gap but upper colour efficiency dyes with traditional dipping bath formula all the time, can not take into account low bath raio and this two large important element of upper colour efficiency simultaneously.
In addition, the fabric dyeing machine of prior art exploitation generally all focuses on and arranges light material and the material for wrinkle sensitivity, and decreases the dyeing and finishing device of counterweight fabric such as towel cloth.Existing dyeing and finishing machine technology be all generally textile fabric lifting to master cylinder top nozzle throat, dye liquor is directly injected to fabric face diffusion, dye liquor evenly can spread at lightweight fabric, but the fabric of Heavy Weight turns over because own wt relation makes fabric can not be blown by dye liquor as lightweight fabric, do not reach the uniformity that lightweight fabric absorbs dye liquor, also must take the action that the more water yield coordinates row cloth when processing the fabric of Heavy Weight, considerably increase utility requirements.
Summary of the invention
The present invention solves above-mentioned technical problem, adopts a kind of new design.
Towel dyeing machine of the present invention, comprise dyeing machine main casing (1), dyeing kerve (10), hoisting drum (3), secondary hoisting drum (4) and plaiting device, described towel dyeing machine returning apparatus has the secondary groove of dyeing (6).
The secondary groove (6) that dyes is installed on dyeing kerve (10) top, be positioned between hoisting drum (3) and secondary hoisting drum (4), the fabric walked between two cylinders (3) and (4) falls into the secondary groove of dyeing (6), passive cylinder (5) is installed in the secondary groove of dyeing, install with cylinder (3) and (4) parallel direction, fabric passes through the secondary groove of dyeing under passive cylinder (5);
The row nozzle be made up of more than two (comprising two) nozzle (11), is horizontally installed on the inwall of the secondary groove of described dyeing (6) bottom, connects dye liquor source.
The secondary groove that dyes reaches dyeing and finishing effect in the mode of gushing and contaminate, and fabric to be pressed in dye liquor tank built with a ganoid passive cylinder and to paint by the secondary groove that dyes, and guarantees fabric in the circulating cycle by the dip-dye of the secondary groove of dyeing.The dye bottom of secondary groove connects some nozzle throats, and nozzle throat is from bottom to top gushed out dye liquor, has and prevents random hair and dye liquor to be evenly spread in effect on fabric.The secondary groove that dyes runs in the mode of fully loaded dye liquor, and the nozzle that dye liquor is taken out toward the secondary groove of dyeing through main pump bottom cloth storage trough is gushed out, and the dye liquor that the secondary groove that makes to dye during this plant running contains certain deal becomes a dye pond.The secondary groove that dyes is placed in the position at center in dyeing machine, and volume ratio kerve is little, helps the consumption reducing dye liquor.
There is suitable hair on towel-like cloth surface, can flow to mobile with dye liquor.If produce sinuous flow during towel contact dye liquor, can cause along hair colouring uneven, finally affect the color and luster after its dye.In the present invention, dye liquor is gushed out from the flat nozzle of a row of the secondary trench bottom of dyeing, can guarantee the unicity in fabric face fine, soft fur direction.In the secondary groove of the dyeing being full of dye liquor, row injection dye liquor more can guarantee that again dye liquor is consistent in the secondary groove concentration of dyeing again.So technology of the present invention emphasis solution place can contaminate the quality problems that towel etc. weighs fabrics.
Towel dyeing machine of the present invention, the cross section of described dyeing secondary groove (6) bottom is curved, the angle of inclination that dye secondary groove (6) entrance and level are formed export than the secondary groove that dyes and level angle of inclination greatly, described angle of inclination is all less than 90 degree.Described porch is the porch that dyed cloth enters the secondary groove of dyeing (6) as shown in drawings.
The dye slope ratio rear in secondary groove front is high, the weight of fabric self is concentrated on the bottom of the secondary groove that dyes, reduces the pulling force required for hoisting drum.
Towel dyeing machine of the present invention, secondary groove (6) the volume ratio kerve of described dyeing is little, and the secondary groove (6) that dyes is in-built is equipped with cylinder (5), and described cylinder surface is smooth.
The porch device of secondary groove (6) of dyeing described in towel dyeing machine of the present invention has sensor (13).
Fabric passes through multiple cylinder in dyeing machine, the surface tension that can increase cloth is involved, if overtension has an opportunity to damage cloth, so apparatus of the present invention have the situation of advancing of cloth between Sensor monitoring cylinder between cylinder, suitably regulate each or part cylinder rotating speed, to control the tension force of cloth.
Towel dyeing machine of the present invention, described nozzle (11) connects the spray orifice ovalize of nozzle throat (7).
The duckbill nozzle of the secondary groove that dyes assembling, makes dye liquor gush the secondary groove of dyeing with high speed and high pressure, in and the dye liquor of high concentration, Bing causes the consistent of fabric face fine, soft fur direction because of the direction one of gushing.
Dyeing and weaving thing through dyeing secondary groove flat nozzle, then with narrow enter wide go out form through dyeing secondary groove smooth rollers.Narrowly enter to help flat nozzle that the fine, soft fur of textile surfaces is done into direction is consistent; Wide go out to be conducive to contaminate prevent fabric from occurring dyeing wrinkle, folding line and irregular colour when dyeing the dye liquor in secondary groove.The nozzle that dye liquor is taken out toward the secondary groove of dyeing through main pump bottom cloth storage trough is gushed out, the state that the secondary groove dye liquor that dyes when reaching this plant running is full up.
Towel dyeing machine of the present invention, the selvage guide plate (18) that described plaiting device is arranged by the kerve that dyes (6) porch is formed.
Selvage guide plate is placed in the space of fabric after secondary hoisting drum above cloth storage trough, laterally extending between cloth storage trough opposed side walls, selvage guide plate is one block of plate that can teeter, and the amplitude teetered is placed in a predetermined position between interior position and cloth storage trough rear wall.This plaiting device connects an Independent adjustable speed motor can change wobble frequency.Plaiting device is used as textiles that storehouse methodically brings from the back roll bottom to cloth storage trough.
Because the present invention is mainly for the textiles of dyeing and finishing Heavy Weight, the controlling plate and can be provided with low-friction material coating of the plaiting device at this machine rear.This effectively can reduce friction when controlling machine operation between plate and fabric, makes the guiding that fabric can be easy to through controlling plate, and imports the cloth storage trough of below.
Towel dyeing machine of the present invention, described hoisting drum (3) and secondary hoisting drum (4) are connected with control system.
In the present invention, hoisting drum and secondary hoisting drum control its rotating speed with separate motors separately, can unrestricted choice to the suitable speed combination of particular web, fabric circulation is operated smoothly, reduce chance of skidding between cloth and cylinder, alleviate the impact causing Quality Down because of friction.
Towel dyeing machine of the present invention, the surface of hoisting drum (3) and secondary hoisting drum (4) is the corrugated of Non-smooth surface.
Corrugated superficial makings makes the friction of rest power between cylinder and cloth increase, and lowers the chance occurring skidding, and protection cloth is from wearing and tearing.
Towel dyeing machine of the present invention, described dyeing machine main casing (1) is provided with AD (12).
Towel dyeing machine of the present invention has cleaning door (2) and AD (12), and described cleaning door is positioned at the front of machine, and AD is then positioned at machine top.
The present invention has outstanding advantage and shows effect, particularly for the fabric of Heavy Weight, as towel-like cloth greatly improves the uniformity absorbing dye liquor, both keep traditional dip dyeing technique in upper dye efficiency and qualitative advantage, reduce the use amount of dye liquor and water power simultaneously.The present invention additionally uses the fuselage design of small volume, also further reduces the dye liquor amount stored in machine, achieves throttling and reduces discharging.
Situation when cleaning door (2) the convenient discrepancy cloth work of apparatus of the present invention and supervision machine run, AD (12) facilitates part exchanging and the line service of machine intimate simultaneously.
Accompanying drawing explanation
Fig. 1 is part sectioned view of the present invention, the structure that display is inner.
Fig. 2 is outward appearance diagram of the present invention.
Fig. 3 is that the dye liquor of secondary nozzle slot in the present invention flows to schematic diagram.
Fig. 4 is cylinder control signal flow chart of the present invention.
In accompanying drawing
1. main casing
2. cleaning door
3. hoisting drum
4. secondary hoisting drum
5. passive cylinder
6. dye secondary groove
7. nozzle throat
8. dividing plate
9. cloth
10. cloth storage trough
11. flat nozzles
12. ADs
13. sensors
15. kerves
16. main circulation pumps
17. filters
18. selvage guide plates
Detailed description of the invention
Below by accompanying drawing and embodiments of the invention, the invention will be further elaborated.
The structure of the present embodiment towel dyeing machine is as shown in the part sectioned view of Fig. 1.The present embodiment comprises a dyeing machine main casing 1, there is cleaning door 2 on front side of dyeing machine, in dyeing machine, have hoisting drum 3 and secondary hoisting drum 4, between described two cylinders, have the secondary groove 6 that dyes, there is a passive cylinder 5 in secondary groove, enter the below of fabric by passive cylinder of secondary groove.The bottom of secondary groove connects a row nozzle throat 7, the dye liquor in dyeing machine is executed being incident upon on fabric with spray pattern.One piece of dividing plate 8 is also had to separate the cloth storage trough 10 of the secondary groove of dyeing and bottom, in order to avoid fall into described cloth storage trough when cloth 9 transships in secondary groove to cause entanglement in dyeing machine.Dividing plate there is perforation allow dye liquor flow into cloth storage trough.
The present embodiment is provided with plaiting device, and the selvage guide plate 18 arranged by dyeing kerve 10 porch is formed.
The present embodiment contaminates with wet process circulation cloth rope form place.Fabric is first through hoisting drum, and arrive the secondary groove of dyeing afterwards again and dye, then secondary hoisting drum pulls out fabric from middle cloth groove, and fabric arrives selvage guide plate after secondary hoisting drum, then returns the cloth storage trough of below.
The mode that dye liquor in dyeing machine sprays to circulate is for cloth contaminates.The dye liquor flowed into bottom dyeing machine is collected and is taken away by main circulation pump 16 in kerve 15, and described main circulation pump entrance front has a filter 17 to protect this pump to damage from the cloth bits of discharging in dyeing machine.Main circulation pump provides power by above the dye liquor of fuselage bottom again blowback machine, and dye liquor is got back to nozzle throat and is again applied on cloth through larynx road.Fig. 2 is the profile view of the embodiment of the present invention, and the larynx road cycle arrangement of above-mentioned dyeing machine as shown in the figure.
Fig. 3 is that the dye liquor of secondary nozzle slot in the present invention flows to schematic diagram.Nozzle throat 7 is installed between secondary groove 6 and dividing plate 8, and the horizontal flat raft of a flat nozzle 11 of row, in secondary trench bottom, connects nozzle throat Bing and is introduced in secondary groove from nozzle throat by dye liquor.The shape ovalize of flat nozzle, the port of auxiliary connection groove roughly points to passive cylinder 5, longer ellipse end points to fuselage both sides, make dye liquor can its impulsive force of lateral dispersion from its liquid stream during the injection of flat jet expansion, simultaneously for the fabric in secondary groove provides extra supporting force, help fabric and be adjacent to passive cylinder, reduce the generation of tangling.
Sensor 13 is arranged on the entrance of the secondary groove that dyes, and is close to the edge of its curved plate.Described sensor connects the control system of dyeing machine, in sensor touching cloth and when sending signal, by its hoisting drum motor connected of Systematical control and secondary hoisting drum motor to adjust rotating speed.
Fig. 4 is the control signal process chart of drum rotation speed.Utilize the sensing device on secondary groove and dyeing machine master control system realize cylinder control operating procedure as follows:
Step one, dyeing machine carry out initializing set after cylinder controlling functions starts, such as, all drum speeds and timer are reset;
Step 2, setting hoisting drum run by the speed that standard is slower;
Step 3, startup timer, monitor controller no instruction receiving stoppage in transit of meeting in the process of timing simultaneously, this situation is common in manual setting, if receive described instruction, terminates the automatic control to cylinder;
Step 4, after the time that timer limits more than one, hoisting drum start with standard faster speed run, and reclocking.When hoisting drum runs with the fast speed of relatively secondary hoisting drum, the cloth in secondary groove can corresponding increase;
Step 5, when sensor contacts is to the cloth from spill-over nearly in secondary groove, return step 2 and run with comparatively jogging speed, timer resets simultaneously.Even if secondary groove never transships so that sensor never contacts cloth, described timer still can slow down automatically more than after a limit time value.In this step, controller still can monitor the signal of stoppage in transit, as step 3 is identical;
Step 6, dying machine controller are with the drum rotation speed of a preset period of time operating procedure five, and then whether the signal of monitoring sensor still represents overload.If secondary groove still transships, repeat this step and walk a period of time again, until overload signal is cancelled, then return step 4, timer resets simultaneously, so repeats.Similarly this step can perform stoppage in transit action at any time.

Claims (9)

1. a towel dyeing machine, comprises dyeing machine main casing (1), dyeing kerve (10), hoisting drum (3), secondary hoisting drum (4) and plaiting device, it is characterized in that described towel dyeing machine returning apparatus has the secondary groove of dyeing (6);
The secondary groove (6) that dyes is installed on dyeing kerve (10) top, is positioned between hoisting drum (3) and secondary hoisting drum (4), and passive cylinder (5) is installed in the secondary groove of dyeing, installs with hoisting drum (3) and secondary hoisting drum (4) parallel direction;
The row nozzle be made up of the nozzle (11) of more than two (comprising two), is horizontally installed on the inwall of the secondary groove of described dyeing (6) bottom, connects dye liquor source.
2. towel dyeing machine according to claim 1, it is characterized in that the cross section of the secondary groove of described dyeing (6) bottom is curved, the angle of inclination that secondary groove (6) entrance and the level of dyeing is formed exports with the angle of inclination of level large than the secondary groove that dyes, and described angle of inclination is all less than 90 degree.
3. towel dyeing machine according to claim 1, is characterized in that the secondary groove of described dyeing (6) volume ratio kerve is little, and the secondary groove (6) that dyes is in-built is equipped with passive cylinder (5).
4. the towel dyeing machine according to claim 1,2 or 3, is characterized in that the porch device of the secondary groove of described dyeing (6) has sensor (13).
5. towel dyeing machine according to claim 1, is characterized in that described nozzle (11) connects the spray orifice ovalize of nozzle throat (7).
6. towel dyeing machine according to claim 1, is characterized in that the selvage guide plate (18) that described plaiting device is arranged by the kerve that dyes (10) porch is formed.
7. towel dyeing machine according to claim 1, is characterized in that described hoisting drum (3) and secondary hoisting drum (4) are connected with control system.
8. towel dyeing machine according to claim 1, is characterized in that the surface of hoisting drum (3) and secondary hoisting drum (4) is the corrugated of Non-smooth surface.
9. towel dyeing machine according to claim 1, is characterized in that described dyeing machine main casing (1) is provided with AD (12).
CN201310542713.6A 2013-11-05 2013-11-05 Towel dyeing machine Active CN104611863B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201310542713.6A CN104611863B (en) 2013-11-05 2013-11-05 Towel dyeing machine
TW103100818A TW201518573A (en) 2013-11-05 2014-01-09 Towel dyeing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310542713.6A CN104611863B (en) 2013-11-05 2013-11-05 Towel dyeing machine

Publications (2)

Publication Number Publication Date
CN104611863A true CN104611863A (en) 2015-05-13
CN104611863B CN104611863B (en) 2016-10-12

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Family Applications (1)

Application Number Title Priority Date Filing Date
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CN (1) CN104611863B (en)
TW (1) TW201518573A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110670276A (en) * 2019-11-18 2020-01-10 武汉纺织大学 Open width dip dyeing machine
CN113564852A (en) * 2021-08-11 2021-10-29 福建淳德科技有限公司 Dyeing and finishing device and dyeing and finishing method for processing unidirectional moisture-conducting knitted fabric

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US633340A (en) * 1899-05-06 1899-09-19 Clarence O Downing Implement for applying stay-wires to wire fences.
EP0633340A2 (en) * 1993-07-08 1995-01-11 PAGGI Srl A machine for dyeing fabrics wound up into cords by the passage of the fabric through several overflow or jet units arranged in series
CN1374418A (en) * 2001-03-14 2002-10-16 科万商标投资有限公司 Jet dyeing machine for cloth rope and its dyeing method
CN1200162C (en) * 2001-06-01 2005-05-04 科万商标投资有限公司 Method and apparatus for dyeing fabric
CN203639685U (en) * 2013-11-05 2014-06-11 立信染整机械(深圳)有限公司 Towel dyeing machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US633340A (en) * 1899-05-06 1899-09-19 Clarence O Downing Implement for applying stay-wires to wire fences.
EP0633340A2 (en) * 1993-07-08 1995-01-11 PAGGI Srl A machine for dyeing fabrics wound up into cords by the passage of the fabric through several overflow or jet units arranged in series
CN1374418A (en) * 2001-03-14 2002-10-16 科万商标投资有限公司 Jet dyeing machine for cloth rope and its dyeing method
CN1200162C (en) * 2001-06-01 2005-05-04 科万商标投资有限公司 Method and apparatus for dyeing fabric
CN203639685U (en) * 2013-11-05 2014-06-11 立信染整机械(深圳)有限公司 Towel dyeing machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110670276A (en) * 2019-11-18 2020-01-10 武汉纺织大学 Open width dip dyeing machine
CN113564852A (en) * 2021-08-11 2021-10-29 福建淳德科技有限公司 Dyeing and finishing device and dyeing and finishing method for processing unidirectional moisture-conducting knitted fabric

Also Published As

Publication number Publication date
CN104611863B (en) 2016-10-12
TW201518573A (en) 2015-05-16

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