CN1046105A - Waste sand-slag composite and production method thereof - Google Patents

Waste sand-slag composite and production method thereof Download PDF

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Publication number
CN1046105A
CN1046105A CN 90102171 CN90102171A CN1046105A CN 1046105 A CN1046105 A CN 1046105A CN 90102171 CN90102171 CN 90102171 CN 90102171 A CN90102171 A CN 90102171A CN 1046105 A CN1046105 A CN 1046105A
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China
Prior art keywords
waste
slag
heat
temperature
sand
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CN 90102171
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CN1017219B (en
Inventor
孙可伟
孙力军
张召述
康绍荣
段振华
刘泓滨
魏镜
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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Priority to CN 90102171 priority Critical patent/CN1017219B/en
Publication of CN1046105A publication Critical patent/CN1046105A/en
Publication of CN1017219B publication Critical patent/CN1017219B/en
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Abstract

Waste sand-slag composite and production method thereof, be to make industrial or agricultural solid waste regeneration such as antiquated sand, slag, useless fiber, damaged tire, the activation back is as aggregate, with the waste plastics film is caking agent, be equipped with a small amount of additive, through little plasticizing briquetting, under 150-300 ℃ of temperature, synthesize, more a kind of precious metal material that forms through surface treatment.This material has processing characteristicies such as good comprehensive mechanical performance and saw, brill, nail, can waterproof, anticorrosion, and easy-formation.Can be used to make building template, waved plate, sheet material, tubing, section bar and various industrial or agricultural and daily necessities.

Description

Waste sand-slag composite and production method thereof
Waste sand-slag composite and production method thereof are to utilize waste material to be equipped with non-metallic material and production method thereof that additive is composited.
Will get rid of a large amount of antiquated sands, slag, dust, mud and mine tailings the like waste every days such as machine casting workshop, fuel-burning power plant, smeltery, mine, dressing-works, transport if can not in time clear up, with the severe contamination workshop condition, hinder production operation, even can transport the pollution that also can cause another ground, and not only expensive but also take up an area of.Set up a kind ofly have only raw material to transport, product transports and not the dead front type workshop of effluent discharge be the effective way of the comprehensive regulation, changing waste into valuable.
Universal day by day along with plastics, the waste of the Plastic Packaging Materials in various industrial or agricultural and the life, mulch film, goods etc. has become the main constituent of city and rural garbage.Make that these are rotten, the modification of aged waste makes it as binding agent, the refuse that is used for solidifying other industries will be at one stroke two environmental practices.
The present external existing novel material made from polymkeric substance and granular aggregate, their raw material all is some new polymkeric substance and mineral aggregates, has very strong surfactivity, needn't carry out surface treatment to it.Disclosed a kind of polymer concrete in the patent of EP0062373 for example, its material characteristic are to adopt the thermosetting polymer of 3-5% and the mineral aggregate that adopts 85-97%.Polymkeric substance is unsaturated polyester or the vinyl ester resin mixture that contains free group linking agent, and these all are the very strong binding agents of well-known bonding force.Its manufacturing process comprise raw material with machinery method mix, mixed raw materials is poured in the model with pigment, in 0-200 ℃ of scope the mixture cures in the model.Disclosed in the patent of US3070557 is the mixture that adopts the usefulness of paving the way that the mineral aggregate of the thermoplastic polymer of 1-10% and 90-99% is composited.Thermoplastic polymer also is such as organic binder bonds such as polyethylene, polypropylene.Process characteristic is polymkeric substance and the aggregate that heat is mixed preheating, compacting subsequently, hardening by cooling.More than the common feature of these prior aries be that raw material does not need reactivate to handle; Adopt well-known organic polymer as tackiness agent; Be composited with traditional equipment; The material of making all is lower some material of construction such as concrete of performance.
What the present invention relates to is the method that makes various industrial or agricultural, civilian materials recycling, modification, is equipped with additive with waste material after regeneration, the modification as raw material and is composited, and has some timber, the non-metallic material of steel performance.
The raw material of this matrix material comprises three classes; The first kind accounts for more than 95% of weight, is various industrial or agricultural solid waste; Second class accounts for the 0.1-3% of weight, is the cheap raw material of producing from various waste liquids; The 3rd class accounts for the 0.1-3% of weight, is general industrial chemicals.
In the above-mentioned first kind raw material, it is various solid slags that 50-80% is arranged, as cast waste sand, the leftover bits and pieces of metallurgical slag, fuel waste residue, mining slag, chemical sludge and animal hair, shredded paper rag, plant fibre slag, shredded rubber, these bits etc.They are intended for particle strongthener and fiber reinforced material in the matrix material, or are called aggregate.
In the above-mentioned first kind raw material, it is thermoplastic waste or used plastics that 20-50% is arranged, as depleted polyethylene agricultural mulching and packing bag, and depleted polypropylene woven bag and rope band, the depleted polrvinyl chloride product, depleted frothing polystyrene wrapper etc.They are intended for the body material in the matrix material, or are called binding agent.
Because the above-mentioned first kind raw material more than 95% that accounts for weight is the waste residue material, and be again to come from all trades and professions, so in its surface with various organic or inorganic impurity, in addition the specific surface area of these slag charges also has great difference.Like this, had a strong impact on waste residue material, with combining of body material as particle or fiber reinforced material; Influenced the consumption of additive; Influenced of the absorption of waste residue material surface to additive, and the degree that chemical reaction takes place, influenced the hot flowability of matrix material etc., so, remove the inert impurities (should be less than 3%) of waste residue material surface attachment, and make it have (0.01-10 meter of certain specific surface area 2/ restrain) and certain temperature (200-400 ℃).
In order further to solve because of the bonding force between waste residue material and the plastic waste reasons such as not enough and plastic waste is aging to variety of problems such as low, the hot flowability of the mechanical property that matrix material brings are not good, the present invention is after making the waste residue grain remove the surface inertness layer, adopted and a series ofly can play the surfactivity effect, the additive of group sequestering action.Here it is the above-mentioned second class raw material that accounts for weight 0.1-3%.They all are the cheap raw materials of producing from various waste liquids.It is the sulfonated lignin of producing from papermaking wastewater that 30-70% is wherein arranged, and it is ancient marlon resin of producing from coke tar refuse etc. that 30-70% is arranged.
Because various waste residue material major parts are dark, then cost is too high if add pigmented tinting; Again because the surface hardness of the matrix material that waste residue, plastic waste are made is undesirable, so, the present invention has adopted a kind of surface multiple layer technology, promptly answers the last layer thermosetting material again on the useless plastic composite materials of thermoplastic waste residue.Its principle is: thermoplastic material will be emitted heat when sclerosis, this part heat is just in time all absorbed by topped powder thermosetting on thermoplastic material, cause the powder sclerosis to form a hard thin layer, stick on waste residue, the useless plastic composite materials with killing.The color and luster of this composite bed can be by adding pigment and regulated at will in powder thermosetting.If heat is very few, then powder thermosetting can not harden, or is local hardening; If heat is too much, then powder thermosetting can be burnt.So can composite bed successful key be, according to the specific heat capacity and the thermal conductivity of starting material, moulding stock; Stiffening temperature and time according to required to certain thickness thermosetting material reach thermal equilibrium, get final product.Above-mentioned the 3rd class raw material that accounts for weight 0.1-3%, this thermosetting material that just is meant is as industrial chemicals and a small amount of Synolac such as versicolor powdery aminoresin.Compound one-time formed technology of thermoplastic material and thermosetting material while that Here it is.
The manufacturing process of this matrix material is as follows:
The various waste or used plastics letter sortings of collecting are sorted out, be washed to surface attachments with barbed formula drum washing machine and be less than 1%, be cut into less than 10mm with crusher dry back 2Fragment.
The fibrous waste residue material of collecting, being processed into diameter with crusher is the thick diameter that has, and length-to-diameter ratio is 20-100: 1 staple fibre (comprising the slag wool that forms with the winding-up of fused metallurgical slag).
After the industrial residue of collecting become 20-100 purpose particle with crusher in crushing, should carry out manipulation of regeneration and activation treatment, promptly granular antiquated sand or slag are carried out high-frequency vibration, and before vibration or in the vibration, granular slag charge is heated, make free water, capillary water in its surface attachments, water of constitution is removed, and produces internal stress.Like this, under the effect of high-frequency vibration, produce fatigue cracking.Simultaneously,, crannied dirt settling is peeled off, and make the surface obtain grinding because oscillating action causes the relative movement between water particle.Meanwhile, must in time take out the dust that peels off, to prevent to adhere to again the surface of pellet owing to electrostatic interaction.The time of control vibration and the size of exciting force, it is broken pellet to be shaken, and can reach surface treatment effect again.Because various slag charge particulate intensity and hardness, and the kind difference of surface attachments are so various processing parameter should be adjusted thereupon.General vibrational frequency is the conspicuous thatch of 25-80, and the exciting acceleration is the 100-1000 meter per second 2, Heating temperature is 200-600 ℃, time of vibration is 8-20 minute.Through this special processing to the waste residue material, the waste residue material can reach the surface inertness hardly staining metal in 3% (weight), and has certain specific surface area (0.01-10 rice 2/ restrain) and certain temperature (200-400 ℃).
Body material (plastic waste), fiber reinforced material (useless fibrous residue), particle strongthener (waste residue grain) and Suofonated lignins, ancient marlon resin etc., in above-mentioned ratio range, control into the granule that diameter is 3-10mm with a machine stranding.The key of this procedure is; Plastic waste is all melted, and can only make the little plasticizing of plastics.Accomplish that this point must control heated particle institute liberated heat, with the desired heat of little plasticizing plastic waste mutually worker's balance get final product.In case of necessity can additional heat, the conductive heat loss that causes by container with compensation.Regeneration, the granule that activation treatment is good are expected as semi-finished product for standby.
Above-mentioned granule material feeding matrix material synthesizer, a material is transferred fusion 150-300 ℃ of temperature, is mixed, subtracts appearance, at last with sticky deformed state, is pushed and extrudes synthesizer.
The material of extruding is rolled over slabbing by preform machine, enters immediately in the mould of pressed metal, and the material temperature before the progressive die is 150-300 ℃.
Before extruded material enters metal pattern (120-180 ℃ of mould preheating temperature) chamber, sprinkle the coloured powdery aminoresin of one deck equably at the chamber inner bottom surface, above-mentioned sheet extrudate is gone in the shop then, uses the pressing machine extrusion forming, and pressure is 0.5 * 10 7-4.0 * 10 7Handkerchief, the dwell time is 0.5-5 minute, rapid subsequently cool metal model takes out composite product.
Embodiment one:
One, raw material:
Cupola furnace granulated slag 20%, waste and old foundry sand 40%, animal hair gets a foothold 10%.Waste and old agricultural polyethylene mulch film 25%, wooden sodium sulfonate 2%, ancient marlon resin 2%, terpolycyantoamino-formaldehyde resin 1%.
Two, technology;
1, after the waste and old agricultural polyethylene mulch film clean dry, is broken into the fragment of 1-10 square millimeter.
2, cupola furnace granulated slag and casting waste molding sand are carried out pre-treatment with the heat regenerating device that shakes respectively, 50 hertz of thatches of control vibrational frequency, exciting acceleration 200 meter per seconds 2, 400 ℃ of Heating temperatures, time of vibration 15 minutes.Made surface impurity be less than 3%, making the slag specific surface area is 1 meter 2About/gram, making the old sand specific surface area is 0.1 meter 2About/gram.
3, the material of handling well in 1,2 and unclassified stores in aforesaid ratio, be placed on and mix in the agglomerating machine, it is the granule of 3-10 millimeter that kneading becomes diameter.
4, refrigerative granule material in 3 is packed in the matrix material synthesizer, by synthesizer, what come out from discharge port is the matrix material that is plastifying state under 300 ℃ of temperature.
5, the matrix material that makes the heat in 4 obtains quantitative 250 ℃ flaky composite material by quantitative preform machine.
6, the flaky composite material of the heat in 5 is fed at the bottom of the chamber in the model of layer overlay terpolycyantoamino-formaldehyde resin powder.
7, after the model of charging feedstock has got togather in 6, be pressurized to 3.0 * 10 7Handkerchief, pressurize are after 3 minutes, and cooling jig takes out composite product.
Three, performance,
1, ultimate compression strength 5.3 * 10 7Handkerchief
2, bending strength 4.1 * 10 7Handkerchief
3, tensile strength 1.7 * 10 7Handkerchief
4, resistance to impact shock is 15 kilograms centimetres/square centimeters
5, surface hardness 110
6, proportion 1.5
7, water-intake rate 0.8%
2, surface resistivity 7.0 * 10 12Europe
9, volume resistivity 3.0 * 10 15Europe-centimetre
10, breaking down field strength 5.0 kvolts/millimeter
11, at 10%NaOH solution and 20%H 2S0 4In the solution, corrosion more than six hours, there is not any variation.
12, can hole, saw and cut, strike nail.
Embodiment two:
One, raw material: cinder 50%
Scrap tire rubber bits 20%
Waste woven bag 27%
Calcium lignosulfonate 1%
Ancient marlon resin 1%
Urea 1%
Two, technology:
1, waste woven bag is broken into 5 square millimeters of left and right sides fragments.
2, cinder is carried out pre-treatment in the high-frequency vibration container, 50 hertz of thatches of vibrational frequency, 350 ℃ of Heating temperatures, time of vibration 10 minutes, exciting acceleration 150 meter per seconds 2, make its surface impurity be less than 3%, specific surface area is 0.5 meter 2/ gram.
3, damaged tire is ground to form shredded rubber, about 100 orders of granularity.
4, various raw materials in proportion in mixing a machine, rub with the hands and control into the granule that diameter is the 3-10 millimeter.
5, refrigerative granule material in 4 is packed in the matrix material synthesizer, under 300 ℃ of temperature by synthesizer, the matrix material of plastifying state.
6, the heat material in 5 by quantitative pre-former, promptly get quantitative 250 ℃ flaky composite material.
7, the backing material in 6 is sent at the bottom of the chamber in the model of layer overlay urea formaldehyde resins powder.
3, the model of the material of having packed in 7 is got togather after, be pressurized to 2.5 * 10 7Pa, pressurize is after 3 minutes.Cooling jig takes out composite product.
Three, performance:
1, ultimate compression strength 5.0 * 10 7Handkerchief
2, bending strength 4.3 * 10 7Handkerchief
3, tensile strength 1.6 * 10 7Handkerchief
4, resistance to impact shock is 25 kilograms centimetres/square centimeters
5, surface hardness 110
6, proportion 1.3
7, water-intake rate 0.8%
8, surface resistivity 8.0 * 10 12Europe
9, volume resistivity 4.2 * 10 15Europe-centimetre
10, breaking down field strength 5.1 kvolts/millimeter
11, at 10%Na0H solution and 20%H 2SO 4In the solution, corrosion did not have any variation more than six hours.
12, can hole, saw and cut, strike nail.
Compared with prior art, the advantage that has of the present invention is:
1, most raw material all is discarded object, after the regeneration of this technology of process, the activation process, Make changing waste into resources.
2, this composite has the machines such as good bending resistance, resistance to compression, tension, shock resistance The tool performance. Have the machinability that can saw, can bore, can follow closely, and waterproof, anticorrosion, easy The multiple performance such as moulding. Can in field widely, partly replace timber, plastics, iron and steel, The materials such as concrete, can in order to make the various sheet materials such as building template, corrugated plating, drainpipe, Tubing, section bar.
3, because usefulness be waste material, processing, molding time is again very short, so as a kind of The manufacture of materials cost is extremely low.
1, owing to make refuse become resource, both purified environment, increased for enterprise again The output value.

Claims (3)

1, waste sand-slag composite and production method thereof, its raw material comprises various gathering materials (routine is gathered materials and elite gathering materials) and thermoplastic and thermosetting polymer, synthesis technique can with thermoplastic polymer with gather materials that heat is mixed, compacting, cooling be also or after the material that will mix puts into model, heat hardening is characterized in that:
1) gathering materials is various industrial or agricultural solid waste more than 95%, the sulfonated lignin of 0.1-5%, ancient marlon resin, urea, terpolycyantoamino-formaldehyde resin,
2) in the production technique at first be solid waste regeneration, the activation that makes more than 95%, processing step is: a, the waste residue material of collecting is broken into 20-100 purpose particle, putting into the high-frequency vibration container handles, condition in the control high-frequency vibration container is the conspicuous thatch of frequency 25-30, exciting acceleration 100-1000 meter per second 2, Heating temperature 200-600 ℃, time of vibration 8-20 minute, the waste residue material after the processing can reach surface attachments and be less than 3% (weight percentage), specific surface area 0.01-10 rice 2/ gram, temperature 200-400 ℃.B, the waste residue material of handling through vibration container cooperate the granule of making the 3-10 millimeter again with other raw material, control the heat that heated mug institute's liberated heat and plastic waste will absorb during briquetting and balance each other, claim little plasticizing process.
3) granule that regeneration activating is good is under 150-300 ℃ of temperature, and fusion in synthesizer mixes, subtracts appearance, extrudes with sticky form at last.
4) material of extruding is by preform machine, and the rolling slabbing remains under 300 ℃ of states of 150-in the material temperature and enters in the mould of pressed metal,
5) before extruded material enters the metal die cavity, mould is preheated to 120-180 ℃, sprinkles the coloured powdery aminoresin of one deck uniformly at the chamber inner bottom surface, and above-mentioned sheet extrudate is gone in the shop then, use the pressing machine extrusion forming, pressure is 0.5 * 10 7-4.0 * 10 7Handkerchief, the dwell time is 0.5-5 minute,
2, matrix material as claimed in claim 1 is characterized in that waste material is waste slag, cast waste sand, an agricultural poly-alkene mulch film, animal hair leftover bits and pieces, cinder, damaged tire.
3, matrix material as claimed in claim 1, the properties-correcting agent that it is characterized in that plastic waste is sulfonated lignin and ancient marlon resin.
CN 90102171 1990-04-09 1990-04-09 Waste sand and slag composite material and production method thereof Expired CN1017219B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 90102171 CN1017219B (en) 1990-04-09 1990-04-09 Waste sand and slag composite material and production method thereof

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Application Number Priority Date Filing Date Title
CN 90102171 CN1017219B (en) 1990-04-09 1990-04-09 Waste sand and slag composite material and production method thereof

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CN1046105A true CN1046105A (en) 1990-10-17
CN1017219B CN1017219B (en) 1992-07-01

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100337973C (en) * 2005-07-29 2007-09-19 昆明理工大学 Method for producing low temperature ceramic timber
CN102219419A (en) * 2011-04-13 2011-10-19 云南华威废弃物资源化有限公司 Method for preparing high-strength lightweight aggregate by use of building waste residue, casting waste sand and sludge
CN102874571A (en) * 2012-08-20 2013-01-16 陈黎娜 Manufacturing method for carrier roller and roller body of belt conveyor
CN101715473B (en) * 2007-04-13 2014-04-30 宜诺泰克公司 Composite counterweight and method of making same
CN104276626A (en) * 2013-07-03 2015-01-14 济南大学 Gold tailings based particle electrode and preparation method thereof
CN104892982A (en) * 2015-05-24 2015-09-09 黄大启 Technological method for processing rubber and plastic filling reinforcing agent by adopting casting waste lime sand
TWI650425B (en) * 2017-08-29 2019-02-11 造進企業股份有限公司 Pallet and method for manufacturing the same
CN114341446A (en) * 2019-09-30 2022-04-12 松下知识产权经营株式会社 Plant structure, and building member and interior member using same

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100337973C (en) * 2005-07-29 2007-09-19 昆明理工大学 Method for producing low temperature ceramic timber
CN101715473B (en) * 2007-04-13 2014-04-30 宜诺泰克公司 Composite counterweight and method of making same
CN102219419A (en) * 2011-04-13 2011-10-19 云南华威废弃物资源化有限公司 Method for preparing high-strength lightweight aggregate by use of building waste residue, casting waste sand and sludge
CN102219419B (en) * 2011-04-13 2013-01-16 云南华威废弃物资源化有限公司 Method for preparing high-strength lightweight aggregate by use of building waste residue, casting waste sand and sludge
CN102874571A (en) * 2012-08-20 2013-01-16 陈黎娜 Manufacturing method for carrier roller and roller body of belt conveyor
CN104276626A (en) * 2013-07-03 2015-01-14 济南大学 Gold tailings based particle electrode and preparation method thereof
CN104892982A (en) * 2015-05-24 2015-09-09 黄大启 Technological method for processing rubber and plastic filling reinforcing agent by adopting casting waste lime sand
CN104892982B (en) * 2015-05-24 2018-08-14 黄大启 The process of rubber and filling plastic reinforcing agent is processed into using the useless sand-lime of casting
TWI650425B (en) * 2017-08-29 2019-02-11 造進企業股份有限公司 Pallet and method for manufacturing the same
CN114341446A (en) * 2019-09-30 2022-04-12 松下知识产权经营株式会社 Plant structure, and building member and interior member using same
CN114341446B (en) * 2019-09-30 2023-12-12 松下知识产权经营株式会社 Plant structure, and building member and interior member using the plant structure

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