CN106746958B - The preparation method that hollow concrete is laid bricks is prepared using discarded concrete - Google Patents
The preparation method that hollow concrete is laid bricks is prepared using discarded concrete Download PDFInfo
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- CN106746958B CN106746958B CN201611061932.2A CN201611061932A CN106746958B CN 106746958 B CN106746958 B CN 106746958B CN 201611061932 A CN201611061932 A CN 201611061932A CN 106746958 B CN106746958 B CN 106746958B
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
- C04B20/02—Treatment
- C04B20/04—Heat treatment
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/24—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing alkyl, ammonium or metal silicates; containing silica sols
- C04B28/26—Silicates of the alkali metals
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/52—Sound-insulating materials
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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- Engineering & Computer Science (AREA)
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- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The preparation method that hollow concrete is laid bricks is prepared using discarded concrete the invention discloses a kind of, method and step is as follows: regenerated coarse aggregate and recycled fine aggregate A, is made using discarded concrete;B, prepared by regenerative gel material;C, it concrete building brick material mixture ratio: matches according to following mass fraction into concrete building brick material: regenerative gel material: 550~700 parts;Polypropylene fibre: 3~7 parts;Cement: 300~400 parts;Silicon powder: 50~70 parts;Haydite: 40~55 parts;Bonding agent: 50~60 parts;Pore former or foaming agent: 5~8 parts;D, hollow concrete is laid bricks preparation.The present invention is broken by discarded concrete, screen and hybrid reaction produces regenerative gel material in proportion, it prepares hollow concrete then in conjunction with regenerative gel material and other proportion components and lays bricks, utilization can be widely applied, it has a vast market foreground, and a large amount of mine resources are saved, the economic value of discarded concrete is improved.
Description
Technical field
The present invention relates to hollow concrete lay bricks preparation method more particularly to it is a kind of using discarded concrete prepare it is hollow mix
The preparation method that solidifying soil is laid bricks.
Background technique
With the development of economy and social progress, more and more concrete structures buildings are because reaching service life or not
It is able to satisfy application demand and is removed, thereby produce a large amount of discarded concrete.According to statistics, China is produced because removing building every year
Raw solid waste is at 200,000,000 tons or more, and wherein the overwhelming majority is discarded concrete;However having for these discarded concretes
Effect processing method is few, and traditional processing method mainly transports countryside air storage or landfill to, and this method can bring height
High processing cost simultaneously causes a series of environmental problems.On the one hand, the annual output of chinese concrete accounts for the 45% of world's total amount, gives up
It is increasingly severe to abandon concrete bring problem of environmental pollution;On the other hand, production concrete needs a large amount of mineral aggregate, mine money
Source needs to be protected as a kind of non-renewable resources.
Aggregate of traditional mineral aggregate as fresh concrete is replaced after discarded concrete is broken, both can be well solved discarded mixed
Problem of environmental pollution caused by solidifying soil, and mine resources have been saved, and engineering cost can be reduced to a certain extent.And broken
Aggregate cannot be come directly as construction material using each side's surface properties of discarded concrete aggregate are different from natural aggregate;I.e.
Make to mix discarded concrete aggregate with cement mortar as concrete use, requires concrete strength is higher to answer some
With in field, such as armored concrete, it is that cannot reach wanting for armored concrete with discarded concrete aggregate replacement natural aggregate
It asks, this just can not effectively digest Chinese so huge discarded concrete, and the utilization of discarded concrete also just can not be a wide range of
Ground is applied in building field, and how to efficiently use discarded concrete and broken discarded concrete aggregate is construction material
The big technical problem of one faced in field, and studying the technical task of tackling key problem, contain in huge economic benefit.
Summary of the invention
Place in view of the shortcomings of the prior art is prepared the purpose of the present invention is to provide a kind of using discarded concrete
Discarded concrete is crushed, screens and hybrid reaction produces regenerative gel in proportion by the preparation method that hollow concrete is laid bricks
Material prepares hollow concrete and lays bricks, can be widely applied then in conjunction with regenerative gel material and other proportion components
It utilizes, has a vast market foreground, and saved a large amount of mine resources, improve the economic value of discarded concrete.
The purpose of the invention is achieved by the following technical solution:
A kind of to prepare the preparation method that hollow concrete is laid bricks using discarded concrete, method and step is as follows:
A, it is recycled using discarded concrete by recyclable device and regenerated coarse aggregate and recycled fine aggregate is made: filled including recycling
It sets, recyclable device includes vibration feeder, rod-toothed crusher A, screening machine A, rod-toothed crusher B, rod-toothed crusher C, regenerates slightly
Aggregate storing case and recycled fine aggregate storage bin, the vibration feeder top are provided with feed inlet, and vibration feeder motor spindle is equipped with
The feeding export of feeding export, vibration feeder is connected with rod-toothed crusher A, and the rod-toothed crusher A is with aperture
The material outlet A of the material outlet A of 40mm, rod-toothed crusher A are connected with screening machine A;The rod-toothed crusher A is for preliminary
Smashing waste concrete disintegrating is that 40mm discarded concrete particle below is delivered to sieve to discarded concrete particle and by partial size
In extension set A, screening machine A top movable, which is hinged with, takes barred window, and electromagnet is equipped on taking barred window inner sidewall;The screening machine A points
It is not connected with rod-toothed crusher B, rod-toothed crusher C, the screening machine A is used for partial size 40mm discarded concrete below
It is that 10~40mm discarded concrete particle and partial size are less than 10mm discarded concrete particle that grain, which is sieved into partial size, and wherein partial size is 10
~40mm discarded concrete particle is delivered to rod-toothed crusher B by screening machine A, and partial size is logical less than 10mm discarded concrete particle
It crosses screening machine A and is delivered to rod-toothed crusher C;The rod-toothed crusher B is used to partial size be 10~40mm discarded concrete particle
Partial size 25mm is crushed to hereinafter, it is the material outlet B of 25mm, the material outlet of rod-toothed crusher B that rod-toothed crusher B, which has aperture,
B is connected to screening machine B, the screening machine B be used for by partial size 25mm discarded concrete particle screening below at partial size be 5~
25mm discarded concrete particle and partial size are less than 5mm discarded concrete particle, and wherein partial size is 5~25mm discarded concrete particle
It is delivered to regenerated coarse aggregate storage bin by screening machine B, partial size is less than 5mm discarded concrete particle and is delivered to by screening machine B
Recycled fine aggregate storage bin;The rod-toothed crusher C is used to partial size being less than 10mm discarded concrete Particle Breakage to partial size 5mm
Hereinafter, the rod-toothed crusher C has the material outlet C and regeneration that aperture is the material outlet C, the rod-toothed crusher C of 5mm
Fine aggregate storage bin is connected;
Discarded concrete is entered in vibration feeder by feeding conveyer belt from the feed inlet at the top of vibration feeder, vibration
Dynamic feeder feeds discarded concrete raw material to rod-toothed crusher A using vibration feeder mode, and rod-toothed crusher A is to discarded coagulation
Native raw material carries out splitting break process and obtains discarded concrete particle, and partial size 40mm discarded concrete particle below passes through tooth
The material outlet A of roll crusher A is entered in screening machine A, when discarded concrete particle passes through the top screening machine A, chalybeate
Matter will have been attracted by electromagnet, periodically open taking barred window and cleaning up the iron compound on electromagnet on screening machine A;Partial size is big
Continuation is subjected to splitting break process in rod-toothed crusher A in the discarded concrete particle of 40mm;
Partial size 40mm discarded concrete particle screening below is 10~40mm discarded concrete at partial size by screening machine A
Grain and partial size are less than 10mm discarded concrete particle, and wherein partial size is that 10~40mm discarded concrete particle is defeated by screening machine A
It send to rod-toothed crusher B, partial size is less than 10mm discarded concrete particle and is delivered to rod-toothed crusher C by screening machine A;
Rod-toothed crusher B is that 10~40mm discarded concrete particle carries out splitting break process to partial size, partial size 25mm with
Under discarded concrete particle entered in screening machine B by the material outlet B of rod-toothed crusher B, partial size is useless greater than 25mm
It abandons concrete particle and continuation is subjected to splitting break process in rod-toothed crusher B;Screening machine B is below discarded by partial size 25mm
It is that 5~25mm discarded concrete particle and partial size are less than 5mm discarded concrete particle that concrete particle, which is sieved into partial size, wherein grain
The discarded concrete particle that diameter is 5~25mm is delivered to regenerated coarse aggregate storage bin by screening machine B, and partial size is 5~25mm's
Discarded concrete particle is regenerated coarse aggregate;Partial size is less than 5mm discarded concrete particle and is delivered to the thin bone of regeneration by screening machine B
Expect storage bin, it is recycled fine aggregate that partial size, which is less than 5mm discarded concrete particle,;
Discarded concrete particle of the rod-toothed crusher C to partial size less than 10mm carries out splitting break process, partial size 5mm or less
Discarded concrete particle entered in recycled fine aggregate storage bin by the material outlet C of rod-toothed crusher C;Partial size is greater than
The discarded concrete particle of 5mm will continue to carry out splitting break process in rod-toothed crusher C, and partial size 5mm is below discarded mixed
Solidifying soil particle is recycled fine aggregate;
B, prepared by regenerative gel material: by the regenerated coarse aggregate and recycled fine aggregate of regenerated coarse aggregate storage bin in step A
The recycled fine aggregate of storage bin carries out proportion according to following mass fraction and regenerative gel mixed material is made:
Regenerated coarse aggregate: 250~300 parts;
Recycled fine aggregate: 120~160 parts;
Then regenerative gel mixed material is made again for temperature lower calcination 4.5 hours~5.2 hours at 680 DEG C~710 DEG C
Raw rubber gel material;
C, it concrete building brick material mixture ratio: matches according to following mass fraction into concrete building brick material:
Regenerative gel material: 550~700 parts;
Polypropylene fibre: 3~7 parts;
Cement: 300~400 parts;
Silicon powder: 50~70 parts;Wherein the average grain diameter of silicon powder is 0.1~1.3 μm;
Haydite: 40~55 parts;Wherein haydite is the particle of 1.0~3.6mm of partial size;
Bonding agent: 50~60 parts;
Pore former or foaming agent: 5~8 parts;
By concrete building brick material stirring be sufficiently mixed, then into concrete building brick material be added mass fraction be 80~
90 parts of water stirs 20~30 minutes for the first time;It is subsequently added into second of water that mass fraction is 100~120 parts and stirs 30~45
Minute obtains concrete building brick slurry;The moisture content for controlling concrete building brick slurry is lower than 30wt%;
D, hollow concrete is laid bricks preparation: the concrete building brick slurry of step C being poured into hollow concrete and is laid bricks shaping mould
It is formed in tool, demoulding is made hollow concrete and lays bricks after being then allowed to stand 14~17 hours, lays bricks to the hollow concrete after demoulding
It carries out curing with carbon dioxide 6.5~7 hours, gas concentration lwevel when curing with carbon dioxide is 30~100%, and controls sky
The moisture content of heart concrete building brick is lower than 10wt%, finally obtains hollow concrete and lays bricks finished product.
In order to which the present invention is better achieved, the connection of recycled fine aggregate storage bin bottom is equipped with vibrating screening machine, vibration
It sieves motor spindle and is equipped with fine powder storage bin, water is held in fine powder storage bin, it is 0.5mm that the vibrosieve motor spindle, which has aperture,
Material outlet D, the material outlet D of vibrosieve motor spindle is connected with fine powder storage bin;
In step, recycled fine aggregate storage bin stores partial size 5mm discarded concrete particle below, vibrating screening machine
The discarded concrete particulate emission below of partial size 0.5mm in recycled fine aggregate storage bin is transported in fine powder storage bin, partial size
0.5mm discarded concrete particle below falls into the water of fine powder storage bin and would not fly again;Recycled fine aggregate stores at this time
Case excludes partial size 0.5mm discarded concrete particle constituent below more preferably recycled fine aggregate.
Preferably, the bonding agent is epoxy resin or waterglass, the pore former is linear phenol-aldehyde resin, poly- second two
The mixture of alcohol, the foaming agent are cement blowing agent.
Currently preferred hollow concrete is laid bricks preparation method technical solution, and method and step is as follows:
A, it is recycled using discarded concrete by recyclable device and regenerated coarse aggregate and recycled fine aggregate: discarded concrete is made
It is entered in vibration feeder by feeding conveyer belt from the feed inlet at the top of vibration feeder, vibration feeder is fed using vibration
Material mode feeds discarded concrete raw material to rod-toothed crusher A, and it is broken that rod-toothed crusher A carries out splitting to discarded concrete raw material
Discarded concrete particle is handled and obtains, partial size 40mm discarded concrete particle below goes out by the material of rod-toothed crusher A
Mouth A is entered in screening machine A, and when discarded concrete particle passes through the top screening machine A, iron compound will be attracted by electromagnet
Firmly, taking barred window and cleaning up the iron compound on electromagnet on screening machine A is periodically opened;Partial size is greater than the discarded coagulation of 40mm
Continuation is carried out splitting break process by soil particle in rod-toothed crusher A;
Partial size 40mm discarded concrete particle screening below is 10~40mm discarded concrete at partial size by screening machine A
Grain and partial size are less than 10mm discarded concrete particle, and wherein partial size is that 10~40mm discarded concrete particle is defeated by screening machine A
It send to rod-toothed crusher B, partial size is less than 10mm discarded concrete particle and is delivered to rod-toothed crusher C by screening machine A;
Rod-toothed crusher B is that 10~40mm discarded concrete particle carries out splitting break process to partial size, partial size 25mm with
Under discarded concrete particle entered in screening machine B by the material outlet B of rod-toothed crusher B, partial size is useless greater than 25mm
It abandons concrete particle and continuation is subjected to splitting break process in rod-toothed crusher B;Screening machine B is below discarded by partial size 25mm
It is that 5~25mm discarded concrete particle and partial size are less than 5mm discarded concrete particle that concrete particle, which is sieved into partial size, wherein grain
The discarded concrete particle that diameter is 5~25mm is delivered to regenerated coarse aggregate storage bin by screening machine B, and partial size is 5~25mm's
Discarded concrete particle is regenerated coarse aggregate;Partial size is less than 5mm discarded concrete particle and is delivered to the thin bone of regeneration by screening machine B
Expect storage bin;
Discarded concrete particle of the rod-toothed crusher C to partial size less than 10mm carries out splitting break process, partial size 5mm or less
Discarded concrete particle entered in recycled fine aggregate storage bin by the material outlet C of rod-toothed crusher C;Partial size is greater than
Continuation is carried out splitting break process by the discarded concrete particle of 5mm in rod-toothed crusher C;
Recycled fine aggregate storage bin stores partial size 5mm discarded concrete particle below, and vibrating screening machine will regenerate thin bone
Partial size 0.5mm discarded concrete particulate emission below is transported in fine powder storage bin in material storage bin, and partial size 0.5mm is below
Discarded concrete particle falls into the water of fine powder storage bin and would not fly again;The partial size of recycled fine aggregate storage bin storage at this time is big
In 0.5mm and less than or equal to the discarded concrete particle of 5mm, which is recycled fine aggregate;
B, prepared by regenerative gel material: by the regenerated coarse aggregate and recycled fine aggregate of regenerated coarse aggregate storage bin in step A
The recycled fine aggregate of storage bin carries out proportion according to following mass fraction and regenerative gel mixed material is made:
Regenerated coarse aggregate: 250~300 parts;
Recycled fine aggregate: 120~160 parts;
Then regenerative gel mixed material is made again for temperature lower calcination 4.5 hours~5.2 hours at 680 DEG C~710 DEG C
Raw rubber gel material;
C, it concrete building brick material mixture ratio: matches according to following mass fraction into concrete building brick material:
Regenerative gel material: 600~670 parts;
Polypropylene fibre: 3~5 parts;Its fibre length is 1.5~200.0mm;
Cement: 320~360 parts;
Silicon powder: 54~65 parts;Wherein the average grain diameter of silicon powder is 0.3~0.8 μm;
Haydite: 45~50 parts;Wherein haydite is the particle of 1.5~3.0mm of partial size;
Bonding agent: 52~56 parts;Bonding agent is epoxy resin;
Pore former: 5~8 parts;Pore former is the mixture of linear phenol-aldehyde resin, polyethylene glycol;
By concrete building brick material stirring be sufficiently mixed, then into concrete building brick material be added mass fraction be 80~
90 parts of water stirs 20~30 minutes for the first time;It is subsequently added into second of water that mass fraction is 110~120 parts and stirs 30~45
Minute obtains concrete building brick slurry;The moisture content for controlling concrete building brick slurry is lower than 30wt%;
D, hollow concrete is laid bricks preparation: the concrete building brick slurry of step C being poured into hollow concrete and is laid bricks shaping mould
It is formed in tool, demoulding is made hollow concrete and lays bricks after being then allowed to stand 15~16 hours, lays bricks to the hollow concrete after demoulding
It carries out curing with carbon dioxide 7 hours, gas concentration lwevel when curing with carbon dioxide is 45~100%, and is controlled hollow mixed
The moisture content that solidifying soil is laid bricks is lower than 10wt%, finally obtains hollow concrete and lays bricks finished product.
The first preferred specific hollow concrete brick masonry scheme of the present invention, method and step are as follows:
A, it is recycled using discarded concrete by recyclable device and regenerated coarse aggregate and recycled fine aggregate: discarded concrete is made
It is entered in vibration feeder by feeding conveyer belt from the feed inlet at the top of vibration feeder, vibration feeder is fed using vibration
Material mode feeds discarded concrete raw material to rod-toothed crusher A, and it is broken that rod-toothed crusher A carries out splitting to discarded concrete raw material
Discarded concrete particle is handled and obtains, partial size 40mm discarded concrete particle below goes out by the material of rod-toothed crusher A
Mouth A is entered in screening machine A, and when discarded concrete particle passes through the top screening machine A, iron compound will be attracted by electromagnet
Firmly, taking barred window and cleaning up the iron compound on electromagnet on screening machine A is periodically opened;Partial size is greater than the discarded coagulation of 40mm
Continuation is carried out splitting break process by soil particle in rod-toothed crusher A;
Partial size 40mm discarded concrete particle screening below is 10~40mm discarded concrete at partial size by screening machine A
Grain and partial size are less than 10mm discarded concrete particle, and wherein partial size is that 10~40mm discarded concrete particle is defeated by screening machine A
It send to rod-toothed crusher B, partial size is less than 10mm discarded concrete particle and is delivered to rod-toothed crusher C by screening machine A;
Rod-toothed crusher B is that 10~40mm discarded concrete particle carries out splitting break process to partial size, partial size 25mm with
Under discarded concrete particle entered in screening machine B by the material outlet B of rod-toothed crusher B, partial size is useless greater than 25mm
It abandons concrete particle and continuation is subjected to splitting break process in rod-toothed crusher B;Screening machine B is below discarded by partial size 25mm
It is that 5~25mm discarded concrete particle and partial size are less than 5mm discarded concrete particle that concrete particle, which is sieved into partial size, wherein grain
The discarded concrete particle that diameter is 5~25mm is delivered to regenerated coarse aggregate storage bin by screening machine B, and partial size is 5~25mm's
Discarded concrete particle is regenerated coarse aggregate;Partial size is less than 5mm discarded concrete particle and is delivered to the thin bone of regeneration by screening machine B
Expect storage bin;
Discarded concrete particle of the rod-toothed crusher C to partial size less than 10mm carries out splitting break process, partial size 5mm or less
Discarded concrete particle entered in recycled fine aggregate storage bin by the material outlet C of rod-toothed crusher C;Partial size is greater than
Continuation is carried out splitting break process by the discarded concrete particle of 5mm in rod-toothed crusher C;
Recycled fine aggregate storage bin stores partial size 5mm discarded concrete particle below, and vibrating screening machine will regenerate thin bone
Partial size 0.5mm discarded concrete particulate emission below is transported in fine powder storage bin in material storage bin, and partial size 0.5mm is below
Discarded concrete particle falls into the water of fine powder storage bin and would not fly again;The partial size of recycled fine aggregate storage bin storage at this time is big
In 0.5mm and less than or equal to the discarded concrete particle of 5mm, which is recycled fine aggregate;
B, prepared by regenerative gel material: by the regenerated coarse aggregate and recycled fine aggregate of regenerated coarse aggregate storage bin in step A
The recycled fine aggregate of storage bin carries out proportion according to following mass fraction and regenerative gel mixed material is made:
Regenerated coarse aggregate: 250 parts;
Recycled fine aggregate: 120 parts;
Then by regenerative gel mixed material in 680 DEG C of temperature lower calcinations, 4.5 hours obtained regenerative gel materials;
C, it concrete building brick material mixture ratio: matches according to following mass fraction into concrete building brick material:
Regenerative gel material: 600 parts;
Polypropylene fibre: 3 parts;Its fibre length is 1.5~200.0mm;
Cement: 320 parts;
Silicon powder: 54 parts;Wherein the average grain diameter of silicon powder is 0.3~0.8 μm;
Haydite: 45 parts;Wherein haydite is the particle of 1.5~3.0mm of partial size;
Bonding agent: 52 parts;Bonding agent is epoxy resin;
Pore former: 5 parts;Pore former is the mixture of linear phenol-aldehyde resin, polyethylene glycol;
The stirring of concrete building brick material is sufficiently mixed, it is 80 parts that mass fraction is then added into concrete building brick material
Water for the first time stirring 20 minutes;It is subsequently added into second of stirring of water that mass fraction is 110 parts and obtains within 30 minutes concrete block
Brick slurry;The moisture content for controlling concrete building brick slurry is lower than 30wt%;
D, hollow concrete is laid bricks preparation: the concrete building brick slurry of step C being poured into hollow concrete and is laid bricks shaping mould
It is formed in tool, demoulding is made hollow concrete and lays bricks after being then allowed to stand 15 hours, lays bricks progress to the hollow concrete after demoulding
Curing with carbon dioxide 7 hours, gas concentration lwevel when curing with carbon dioxide was 45%, and controls what hollow concrete was laid bricks
Moisture content is lower than 10wt%, finally obtains hollow concrete and lays bricks finished product.
Second of the present invention preferred specific hollow concrete brick masonry scheme, method and step are as follows:
A, it is recycled using discarded concrete by recyclable device and regenerated coarse aggregate and recycled fine aggregate: discarded concrete is made
It is entered in vibration feeder by feeding conveyer belt from the feed inlet at the top of vibration feeder, vibration feeder is fed using vibration
Material mode feeds discarded concrete raw material to rod-toothed crusher A, and it is broken that rod-toothed crusher A carries out splitting to discarded concrete raw material
Discarded concrete particle is handled and obtains, partial size 40mm discarded concrete particle below goes out by the material of rod-toothed crusher A
Mouth A is entered in screening machine A, and when discarded concrete particle passes through the top screening machine A, iron compound will be attracted by electromagnet
Firmly, taking barred window and cleaning up the iron compound on electromagnet on screening machine A is periodically opened;Partial size is greater than the discarded coagulation of 40mm
Continuation is carried out splitting break process by soil particle in rod-toothed crusher A;
Partial size 40mm discarded concrete particle screening below is 10~40mm discarded concrete at partial size by screening machine A
Grain and partial size are less than 10mm discarded concrete particle, and wherein partial size is that 10~40mm discarded concrete particle is defeated by screening machine A
It send to rod-toothed crusher B, partial size is less than 10mm discarded concrete particle and is delivered to rod-toothed crusher C by screening machine A;
Rod-toothed crusher B is that 10~40mm discarded concrete particle carries out splitting break process to partial size, partial size 25mm with
Under discarded concrete particle entered in screening machine B by the material outlet B of rod-toothed crusher B, partial size is useless greater than 25mm
It abandons concrete particle and continuation is subjected to splitting break process in rod-toothed crusher B;Screening machine B is below discarded by partial size 25mm
It is that 5~25mm discarded concrete particle and partial size are less than 5mm discarded concrete particle that concrete particle, which is sieved into partial size, wherein grain
The discarded concrete particle that diameter is 5~25mm is delivered to regenerated coarse aggregate storage bin by screening machine B, and partial size is 5~25mm's
Discarded concrete particle is regenerated coarse aggregate;Partial size is less than 5mm discarded concrete particle and is delivered to the thin bone of regeneration by screening machine B
Expect storage bin;
Discarded concrete particle of the rod-toothed crusher C to partial size less than 10mm carries out splitting break process, partial size 5mm or less
Discarded concrete particle entered in recycled fine aggregate storage bin by the material outlet C of rod-toothed crusher C;Partial size is greater than
Continuation is carried out splitting break process by the discarded concrete particle of 5mm in rod-toothed crusher C;
Recycled fine aggregate storage bin stores partial size 5mm discarded concrete particle below, and vibrating screening machine will regenerate thin bone
Partial size 0.5mm discarded concrete particulate emission below is transported in fine powder storage bin in material storage bin, and partial size 0.5mm is below
Discarded concrete particle falls into the water of fine powder storage bin and would not fly again;The partial size of recycled fine aggregate storage bin storage at this time is big
In 0.5mm and less than or equal to the discarded concrete particle of 5mm, which is recycled fine aggregate;
B, prepared by regenerative gel material: by the regenerated coarse aggregate and recycled fine aggregate of regenerated coarse aggregate storage bin in step A
The recycled fine aggregate of storage bin carries out proportion according to following mass fraction and regenerative gel mixed material is made:
Regenerated coarse aggregate: 300 parts;
Recycled fine aggregate: 160 parts;
Then by regenerative gel mixed material in 710 DEG C of temperature lower calcinations, 5.2 hours obtained regenerative gel materials;
C, it concrete building brick material mixture ratio: matches according to following mass fraction into concrete building brick material:
Regenerative gel material: 670 parts;
Polypropylene fibre: 5 parts;Its fibre length is 1.5~200.0mm;
Cement: 360 parts;
Silicon powder: 65 parts;Wherein the average grain diameter of silicon powder is 0.3~0.8 μm;
Haydite: 50 parts;Wherein haydite is the particle of 1.5~3.0mm of partial size;
Bonding agent: 56 parts;Bonding agent is epoxy resin;
Pore former: 8 parts;Pore former is the mixture of linear phenol-aldehyde resin, polyethylene glycol;
The stirring of concrete building brick material is sufficiently mixed, it is 90 parts that mass fraction is then added into concrete building brick material
Water for the first time stirring 20~30 minutes;Second of stirring of water that mass fraction is 120 parts is subsequently added into obtain within 30~45 minutes
Concrete building brick slurry;The moisture content for controlling concrete building brick slurry is lower than 30wt%;
D, hollow concrete is laid bricks preparation: the concrete building brick slurry of step C being poured into hollow concrete and is laid bricks shaping mould
It is formed in tool, demoulding is made hollow concrete and lays bricks after being then allowed to stand 16 hours, lays bricks progress to the hollow concrete after demoulding
Curing with carbon dioxide 7 hours, gas concentration lwevel when curing with carbon dioxide was 100%, and controls hollow concrete and lay bricks
Moisture content be lower than 10wt%, finally obtain hollow concrete and lay bricks finished product.
The third preferred specific hollow concrete brick masonry scheme of the present invention, method and step are as follows:
A, it is recycled using discarded concrete by recyclable device and regenerated coarse aggregate and recycled fine aggregate: discarded concrete is made
It is entered in vibration feeder by feeding conveyer belt from the feed inlet at the top of vibration feeder, vibration feeder is fed using vibration
Material mode feeds discarded concrete raw material to rod-toothed crusher A, and it is broken that rod-toothed crusher A carries out splitting to discarded concrete raw material
Discarded concrete particle is handled and obtains, partial size 40mm discarded concrete particle below goes out by the material of rod-toothed crusher A
Mouth A is entered in screening machine A, and when discarded concrete particle passes through the top screening machine A, iron compound will be attracted by electromagnet
Firmly, taking barred window and cleaning up the iron compound on electromagnet on screening machine A is periodically opened;Partial size is greater than the discarded coagulation of 40mm
Continuation is carried out splitting break process by soil particle in rod-toothed crusher A;
Partial size 40mm discarded concrete particle screening below is 10~40mm discarded concrete at partial size by screening machine A
Grain and partial size are less than 10mm discarded concrete particle, and wherein partial size is that 10~40mm discarded concrete particle is defeated by screening machine A
It send to rod-toothed crusher B, partial size is less than 10mm discarded concrete particle and is delivered to rod-toothed crusher C by screening machine A;
Rod-toothed crusher B is that 10~40mm discarded concrete particle carries out splitting break process to partial size, partial size 25mm with
Under discarded concrete particle entered in screening machine B by the material outlet B of rod-toothed crusher B, partial size is useless greater than 25mm
It abandons concrete particle and continuation is subjected to splitting break process in rod-toothed crusher B;Screening machine B is below discarded by partial size 25mm
It is that 5~25mm discarded concrete particle and partial size are less than 5mm discarded concrete particle that concrete particle, which is sieved into partial size, wherein grain
The discarded concrete particle that diameter is 5~25mm is delivered to regenerated coarse aggregate storage bin by screening machine B, and partial size is 5~25mm's
Discarded concrete particle is regenerated coarse aggregate;Partial size is less than 5mm discarded concrete particle and is delivered to the thin bone of regeneration by screening machine B
Expect storage bin;
Discarded concrete particle of the rod-toothed crusher C to partial size less than 10mm carries out splitting break process, partial size 5mm or less
Discarded concrete particle entered in recycled fine aggregate storage bin by the material outlet C of rod-toothed crusher C;Partial size is greater than
Continuation is carried out splitting break process by the discarded concrete particle of 5mm in rod-toothed crusher C;
Recycled fine aggregate storage bin stores partial size 5mm discarded concrete particle below, and vibrating screening machine will regenerate thin bone
Partial size 0.5mm discarded concrete particulate emission below is transported in fine powder storage bin in material storage bin, and partial size 0.5mm is below
Discarded concrete particle falls into the water of fine powder storage bin and would not fly again;The partial size of recycled fine aggregate storage bin storage at this time is big
In 0.5mm and less than or equal to the discarded concrete particle of 5mm, which is recycled fine aggregate;
B, prepared by regenerative gel material: by the regenerated coarse aggregate and recycled fine aggregate of regenerated coarse aggregate storage bin in step A
The recycled fine aggregate of storage bin carries out proportion according to following mass fraction and regenerative gel mixed material is made:
Regenerated coarse aggregate: 275 parts;
Recycled fine aggregate: 140 parts;
Then by regenerative gel mixed material in 695 DEG C of temperature lower calcinations, 5 hours obtained regenerative gel materials;
C, it concrete building brick material mixture ratio: matches according to following mass fraction into concrete building brick material:
Regenerative gel material: 635 parts;
Polypropylene fibre: 4 parts;Its fibre length is 1.5~200.0mm;
Cement: 340 parts;
Silicon powder: 60 parts;Wherein the average grain diameter of silicon powder is 0.3~0.8 μm;
Haydite: 47 parts;Wherein haydite is the particle of 1.5~3.0mm of partial size;
Bonding agent: 54 parts;Bonding agent is epoxy resin;
Pore former: 6 parts;Pore former is the mixture of linear phenol-aldehyde resin, polyethylene glycol;
The stirring of concrete building brick material is sufficiently mixed, it is 85 parts that mass fraction is then added into concrete building brick material
Water for the first time stirring 20~30 minutes;Second of stirring of water that mass fraction is 115 parts is subsequently added into obtain within 30~45 minutes
Concrete building brick slurry;The moisture content for controlling concrete building brick slurry is lower than 30wt%;
D, hollow concrete is laid bricks preparation: the concrete building brick slurry of step C being poured into hollow concrete and is laid bricks shaping mould
It is formed in tool, demoulding is made hollow concrete and lays bricks after being then allowed to stand 16 hours, lays bricks progress to the hollow concrete after demoulding
Curing with carbon dioxide 7 hours, gas concentration lwevel when curing with carbon dioxide was 60%, and controls what hollow concrete was laid bricks
Moisture content is lower than 10wt%, finally obtains hollow concrete and lays bricks finished product.
The present invention compared with the prior art, have the following advantages that and the utility model has the advantages that
The present invention is broken by discarded concrete, screen and hybrid reaction produces regenerative gel material in proportion, then ties
It closes regenerative gel material and other proportion components prepares hollow concrete and lay bricks, utilization can be widely applied, had wide
Wealthy market prospects, and a large amount of mine resources have been saved, improve the economic value of discarded concrete.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of recyclable device of the present invention.
Wherein, title corresponding to the appended drawing reference in attached drawing are as follows:
1- vibration feeder, 2- rod-toothed crusher A, 3- screening machine A, 4- rod-toothed crusher B, 5- rod-toothed crusher
C, 6- screening machine B, 7- regenerated coarse aggregate storage bin, 8- recycled fine aggregate storage bin, 81- vibrating screening machine.
Specific embodiment
The present invention is described in further detail below with reference to embodiment:
Embodiment
A kind of to prepare the preparation method that hollow concrete is laid bricks using discarded concrete, method and step is as follows:
A, it is recycled using discarded concrete by recyclable device and regenerated coarse aggregate and recycled fine aggregate is made: filled including recycling
It sets, as shown in Figure 1, recyclable device includes vibration feeder 1, rod-toothed crusher A2, screening machine A3, rod-toothed crusher B4, discaling roll
Crusher C, regenerated coarse aggregate storage bin 7 and recycled fine aggregate storage bin 8, feed inlet is provided at the top of vibration feeder 1, and vibration is fed
1 bottom of material machine is equipped with feeding export, and the feeding export of vibration feeder 1 is connected with rod-toothed crusher A2, rod-toothed crusher A2
The material outlet A for being 40mm with aperture, the material outlet A of rod-toothed crusher A2 are connected with screening machine A3;Rod-toothed crusher
A2 is 40mm discarded concrete below for preliminary smashing waste concrete disintegrating to discarded concrete particle and by partial size
Grain is delivered in screening machine A3, and screening machine A3 top movable, which is hinged with, takes barred window, and electromagnet 31 is equipped on taking barred window inner sidewall;
Screening machine A3 is connected with rod-toothed crusher B4, rod-toothed crusher C respectively, and screening machine A3 is used for partial size 40mm is below discarded
It is 10~40mm discarded concrete particle and partial size less than 10mm discarded concrete particle that concrete particle, which is sieved into partial size, wherein
Partial size is delivered to rod-toothed crusher B4 by screening machine A3 for 10~40mm discarded concrete particle, and it is discarded mixed that partial size is less than 10mm
Solidifying soil particle is delivered to rod-toothed crusher C by screening machine A3;Rod-toothed crusher B4 is used to be 10~40mm discarded mixed by partial size
Solidifying soil particle is crushed to partial size 25mm hereinafter, it is the material outlet B, rod-toothed crusher B4 of 25mm that rod-toothed crusher B4, which has aperture,
Material outlet B be connected to screening machine B6, screening machine B6 is used for partial size 25mm discarded concrete particle screening granulating below
Diameter is that 5~25mm discarded concrete particle and partial size are less than 5mm discarded concrete particle, and wherein partial size is 5~25mm discarded mixed
Solidifying soil particle is delivered to regenerated coarse aggregate storage bin 7 by screening machine B6, and partial size is less than 5mm discarded concrete particle and passes through screening
Machine B6 is delivered to recycled fine aggregate storage bin 8;Rod-toothed crusher C is used to partial size being less than 10mm discarded concrete Particle Breakage extremely
Partial size 5mm is hereinafter, it is the material outlet C of 5mm, the material outlet C of rod-toothed crusher C and regeneration that rod-toothed crusher C, which has aperture,
Fine aggregate storage bin 8 is connected;
Discarded concrete is entered in vibration feeder 1 by feeding conveyer belt from the feed inlet at 1 top of vibration feeder,
Vibration feeder 1 feeds discarded concrete raw material to rod-toothed crusher A2 using vibration feeder mode, and rod-toothed crusher A2 is to useless
Concrete material is abandoned to carry out splitting break process and obtain discarded concrete particle, partial size 40mm discarded concrete particle below
It is entered in screening machine A3 by the material outlet A of rod-toothed crusher A2, passes through the top screening machine A3 in discarded concrete particle
When, iron compound will have been attracted by electromagnet 31, periodically open taking barred window and cleaning up on electromagnet 31 on screening machine A3
Iron compound;Continuation is carried out splitting break process by discarded concrete particle of the partial size greater than 40mm in rod-toothed crusher A2;
Partial size 40mm discarded concrete particle screening below is 10~40mm discarded concrete at partial size by screening machine A3
Particle and partial size are less than 10mm discarded concrete particle, and wherein partial size is that 10~40mm discarded concrete particle passes through screening machine A3
It is delivered to rod-toothed crusher B4, partial size is less than 10mm discarded concrete particle and is delivered to rod-toothed crusher C by screening machine A3;
Rod-toothed crusher B4 is that 10~40mm discarded concrete particle carries out splitting break process to partial size, partial size 25mm with
Under discarded concrete particle entered in screening machine B6 by the material outlet B of rod-toothed crusher B4, partial size is greater than 25mm's
Continuation is carried out splitting break process by discarded concrete particle in rod-toothed crusher B4;Screening machine B6 is below by partial size 25mm
Discarded concrete particle screening is that 5~25mm discarded concrete particle and partial size are less than 5mm discarded concrete particle at partial size,
The discarded concrete particle that middle partial size is 5~25mm is delivered to regenerated coarse aggregate storage bin 7 by screening machine B6, partial size for 5~
The discarded concrete particle of 25mm is regenerated coarse aggregate;Partial size is less than 5mm discarded concrete particle and is delivered to by screening machine B6
Recycled fine aggregate storage bin 8, it is recycled fine aggregate that partial size, which is less than 5mm discarded concrete particle,;
Discarded concrete particle of the rod-toothed crusher C to partial size less than 10mm carries out splitting break process, partial size 5mm or less
Discarded concrete particle entered in recycled fine aggregate storage bin 8 by the material outlet C of rod-toothed crusher C;Partial size is greater than
The discarded concrete particle of 5mm will continue to carry out splitting break process in rod-toothed crusher C, and partial size 5mm is below discarded mixed
Solidifying soil particle is recycled fine aggregate;
B, prepared by regenerative gel material: by the regenerated coarse aggregate and recycled fine aggregate of regenerated coarse aggregate storage bin 7 in step A
The recycled fine aggregate of storage bin 8 carries out proportion according to following mass fraction and regenerative gel mixed material is made:
Regenerated coarse aggregate: 250~300 parts;
Recycled fine aggregate: 120~160 parts;
Then regenerative gel mixed material is made again for temperature lower calcination 4.5 hours~5.2 hours at 680 DEG C~710 DEG C
Raw rubber gel material;
C, it concrete building brick material mixture ratio: matches according to following mass fraction into concrete building brick material:
Regenerative gel material: 550~700 parts;
Polypropylene fibre: 3~7 parts;
Cement: 300~400 parts;
Silicon powder: 50~70 parts;Wherein the average grain diameter of silicon powder is 0.1~1.3 μm;
Haydite: 40~55 parts;Wherein haydite is the particle of 1.0~3.6mm of partial size;
Bonding agent: 50~60 parts;
Pore former or foaming agent: 5~8 parts;
By concrete building brick material stirring be sufficiently mixed, then into concrete building brick material be added mass fraction be 80~
90 parts of water stirs 20~30 minutes for the first time;It is subsequently added into second of water that mass fraction is 100~120 parts and stirs 30~45
Minute obtains concrete building brick slurry;The moisture content for controlling concrete building brick slurry is lower than 30wt%;
D, hollow concrete is laid bricks preparation: the concrete building brick slurry of step C being poured into hollow concrete and is laid bricks shaping mould
It is formed in tool, demoulding is made hollow concrete and lays bricks after being then allowed to stand 14~17 hours, lays bricks to the hollow concrete after demoulding
It carries out curing with carbon dioxide 6.5~7 hours, gas concentration lwevel when curing with carbon dioxide is 30~100%, and controls sky
The moisture content of heart concrete building brick is lower than 10wt%, finally obtains hollow concrete and lays bricks finished product.
As shown in Figure 1, the connection of 8 bottom of recycled fine aggregate storage bin is equipped with vibrating screening machine 81,81 bottom of vibrating screening machine
Equipped with fine powder storage bin, water is held in fine powder storage bin, it is the material outlet D of 0.5mm that 81 bottom of vibrating screening machine, which has aperture,
The material outlet D of 81 bottom of vibrating screening machine is connected with fine powder storage bin;
In step, recycled fine aggregate storage bin 8 stores partial size 5mm discarded concrete particle below, vibrating screening machine
81 are transported to the discarded concrete particulate emission below of partial size 0.5mm in recycled fine aggregate storage bin 8 in fine powder storage bin, grain
Diameter 0.5mm discarded concrete particle below falls into the water of fine powder storage bin and would not fly again;Recycled fine aggregate stores up at this time
It deposits case 8 and excludes partial size 0.5mm discarded concrete particle constituent below more preferably recycled fine aggregate.
Currently preferred bonding agent is epoxy resin or waterglass, and currently preferred pore former is line style phenolic aldehyde tree
The mixture of rouge, polyethylene glycol, currently preferred foaming agent are cement blowing agent.
The further preferred hollow concrete of the present invention is laid bricks preparation method technical solution, and method and step is as follows:
A, it is recycled using discarded concrete by recyclable device and regenerated coarse aggregate and recycled fine aggregate: discarded concrete is made
It is entered in vibration feeder 1 by feeding conveyer belt from the feed inlet at 1 top of vibration feeder, vibration feeder 1 is using vibration
Dynamic feeding manner feeds discarded concrete raw material to rod-toothed crusher A2, and rod-toothed crusher A2 splits discarded concrete raw material
It splits break process and obtains discarded concrete particle, partial size 40mm discarded concrete particle below is by rod-toothed crusher A2's
Material outlet A is entered in screening machine A3, and when discarded concrete particle passes through the top screening machine A3, iron compound will be by electromagnetism
Iron 31 has attracted, and periodically opens taking barred window and cleaning up the iron compound on electromagnet 31 on screening machine A3;Partial size is greater than
Continuation is carried out splitting break process by the discarded concrete particle of 40mm in rod-toothed crusher A2;
Partial size 40mm discarded concrete particle screening below is 10~40mm discarded concrete at partial size by screening machine A3
Particle and partial size are less than 10mm discarded concrete particle, and wherein partial size is that 10~40mm discarded concrete particle passes through screening machine A3
It is delivered to rod-toothed crusher B4, partial size is less than 10mm discarded concrete particle and is delivered to rod-toothed crusher C by screening machine A3;
Rod-toothed crusher B4 is that 10~40mm discarded concrete particle carries out splitting break process to partial size, partial size 25mm with
Under discarded concrete particle entered in screening machine B6 by the material outlet B of rod-toothed crusher B4, partial size is greater than 25mm's
Continuation is carried out splitting break process by discarded concrete particle in rod-toothed crusher B4;Screening machine B6 is below by partial size 25mm
Discarded concrete particle screening is that 5~25mm discarded concrete particle and partial size are less than 5mm discarded concrete particle at partial size,
The discarded concrete particle that middle partial size is 5~25mm is delivered to regenerated coarse aggregate storage bin 7 by screening machine B6, partial size for 5~
The discarded concrete particle of 25mm is regenerated coarse aggregate;Partial size is less than 5mm discarded concrete particle and is delivered to by screening machine B6
Recycled fine aggregate storage bin 8;
Discarded concrete particle of the rod-toothed crusher C to partial size less than 10mm carries out splitting break process, partial size 5mm or less
Discarded concrete particle entered in recycled fine aggregate storage bin 8 by the material outlet C of rod-toothed crusher C;Partial size is greater than
Continuation is carried out splitting break process by the discarded concrete particle of 5mm in rod-toothed crusher C;
Recycled fine aggregate storage bin 8 stores partial size 5mm discarded concrete particle below, and vibrating screening machine 81 will regenerate thin
Partial size 0.5mm discarded concrete particulate emission below is transported in fine powder storage bin in aggregate storing case 8, partial size 0.5mm with
Under discarded concrete particle fall into the water of fine powder storage bin and would not fly again;Recycled fine aggregate storage bin 8 stores at this time
Partial size is greater than 0.5mm and is less than or equal to the discarded concrete particle of 5mm, which is recycled fine aggregate;
B, prepared by regenerative gel material: by the regenerated coarse aggregate and recycled fine aggregate of regenerated coarse aggregate storage bin 7 in step A
The recycled fine aggregate of storage bin 8 carries out proportion according to following mass fraction and regenerative gel mixed material is made:
Regenerated coarse aggregate: 250~300 parts;
Recycled fine aggregate: 120~160 parts;
Then regenerative gel mixed material is made again for temperature lower calcination 4.5 hours~5.2 hours at 680 DEG C~710 DEG C
Raw rubber gel material;
C, it concrete building brick material mixture ratio: matches according to following mass fraction into concrete building brick material:
Regenerative gel material: 600~670 parts;
Polypropylene fibre: 3~5 parts;Its fibre length is 1.5~200.0mm;
Cement: 320~360 parts;
Silicon powder: 54~65 parts;Wherein the average grain diameter of silicon powder is 0.3~0.8 μm;
Haydite: 45~50 parts;Wherein haydite is the particle of 1.5~3.0mm of partial size;
Bonding agent: 52~56 parts;Bonding agent is epoxy resin;
Pore former: 5~8 parts;Pore former is the mixture of linear phenol-aldehyde resin, polyethylene glycol;
By concrete building brick material stirring be sufficiently mixed, then into concrete building brick material be added mass fraction be 80~
90 parts of water stirs 20~30 minutes for the first time;It is subsequently added into second of water that mass fraction is 110~120 parts and stirs 30~45
Minute obtains concrete building brick slurry;The moisture content for controlling concrete building brick slurry is lower than 30wt%;
D, hollow concrete is laid bricks preparation: the concrete building brick slurry of step C being poured into hollow concrete and is laid bricks shaping mould
It is formed in tool, demoulding is made hollow concrete and lays bricks after being then allowed to stand 15~16 hours, lays bricks to the hollow concrete after demoulding
It carries out curing with carbon dioxide 7 hours, gas concentration lwevel when curing with carbon dioxide is 45~100%, and is controlled hollow mixed
The moisture content that solidifying soil is laid bricks is lower than 10wt%, finally obtains hollow concrete and lays bricks finished product.
Embodiment one
A kind of to prepare the preparation method that hollow concrete is laid bricks using discarded concrete, method and step is as follows:
A, it is recycled using discarded concrete by recyclable device and regenerated coarse aggregate and recycled fine aggregate: discarded concrete is made
It is entered in vibration feeder 1 by feeding conveyer belt from the feed inlet at 1 top of vibration feeder, vibration feeder 1 is using vibration
Dynamic feeding manner feeds discarded concrete raw material to rod-toothed crusher A2, and rod-toothed crusher A2 splits discarded concrete raw material
It splits break process and obtains discarded concrete particle, partial size 40mm discarded concrete particle below is by rod-toothed crusher A2's
Material outlet A is entered in screening machine A3, and when discarded concrete particle passes through the top screening machine A3, iron compound will be by electromagnetism
Iron 31 has attracted, and periodically opens taking barred window and cleaning up the iron compound on electromagnet 31 on screening machine A3;Partial size is greater than
Continuation is carried out splitting break process by the discarded concrete particle of 40mm in rod-toothed crusher A2;
Partial size 40mm discarded concrete particle screening below is 10~40mm discarded concrete at partial size by screening machine A3
Particle and partial size are less than 10mm discarded concrete particle, and wherein partial size is that 10~40mm discarded concrete particle passes through screening machine A3
It is delivered to rod-toothed crusher B4, partial size is less than 10mm discarded concrete particle and is delivered to rod-toothed crusher C by screening machine A3;
Rod-toothed crusher B4 is that 10~40mm discarded concrete particle carries out splitting break process to partial size, partial size 25mm with
Under discarded concrete particle entered in screening machine B6 by the material outlet B of rod-toothed crusher B4, partial size is greater than 25mm's
Continuation is carried out splitting break process by discarded concrete particle in rod-toothed crusher B4;Screening machine B6 is below by partial size 25mm
Discarded concrete particle screening is that 5~25mm discarded concrete particle and partial size are less than 5mm discarded concrete particle at partial size,
The discarded concrete particle that middle partial size is 5~25mm is delivered to regenerated coarse aggregate storage bin 7 by screening machine B6, partial size for 5~
The discarded concrete particle of 25mm is regenerated coarse aggregate;Partial size is less than 5mm discarded concrete particle and is delivered to by screening machine B6
Recycled fine aggregate storage bin 8;
Discarded concrete particle of the rod-toothed crusher C to partial size less than 10mm carries out splitting break process, partial size 5mm or less
Discarded concrete particle entered in recycled fine aggregate storage bin 8 by the material outlet C of rod-toothed crusher C;Partial size is greater than
Continuation is carried out splitting break process by the discarded concrete particle of 5mm in rod-toothed crusher C;
Recycled fine aggregate storage bin 8 stores partial size 5mm discarded concrete particle below, and vibrating screening machine 81 will regenerate thin
Partial size 0.5mm discarded concrete particulate emission below is transported in fine powder storage bin in aggregate storing case 8, partial size 0.5mm with
Under discarded concrete particle fall into the water of fine powder storage bin and would not fly again;Recycled fine aggregate storage bin 8 stores at this time
Partial size is greater than 0.5mm and is less than or equal to the discarded concrete particle of 5mm, which is recycled fine aggregate;
B, prepared by regenerative gel material: by the regenerated coarse aggregate and recycled fine aggregate of regenerated coarse aggregate storage bin 7 in step A
The recycled fine aggregate of storage bin 8 carries out proportion according to following mass fraction and regenerative gel mixed material is made:
Regenerated coarse aggregate: 250 parts;
Recycled fine aggregate: 120 parts;
Then by regenerative gel mixed material in 680 DEG C of temperature lower calcinations, 4.5 hours obtained regenerative gel materials;
C, it concrete building brick material mixture ratio: matches according to following mass fraction into concrete building brick material:
Regenerative gel material: 600 parts;
Polypropylene fibre: 3 parts;Its fibre length is 1.5~200.0mm;
Cement: 320 parts;
Silicon powder: 54 parts;Wherein the average grain diameter of silicon powder is 0.3~0.8 μm;
Haydite: 45 parts;Wherein haydite is the particle of 1.5~3.0mm of partial size;
Bonding agent: 52 parts;Bonding agent is epoxy resin;
Pore former: 5 parts;Pore former is the mixture of linear phenol-aldehyde resin, polyethylene glycol;
The stirring of concrete building brick material is sufficiently mixed, it is 80 parts that mass fraction is then added into concrete building brick material
Water for the first time stirring 20 minutes;It is subsequently added into second of stirring of water that mass fraction is 110 parts and obtains within 30 minutes concrete block
Brick slurry;The moisture content for controlling concrete building brick slurry is lower than 30wt%;
D, hollow concrete is laid bricks preparation: the concrete building brick slurry of step C being poured into hollow concrete and is laid bricks shaping mould
It is formed in tool, demoulding is made hollow concrete and lays bricks after being then allowed to stand 15 hours, lays bricks progress to the hollow concrete after demoulding
Curing with carbon dioxide 7 hours, gas concentration lwevel when curing with carbon dioxide was 45%, and controls what hollow concrete was laid bricks
Moisture content is lower than 10wt%, finally obtains hollow concrete and lays bricks finished product.
Embodiment two
A kind of to prepare the preparation method that hollow concrete is laid bricks using discarded concrete, method and step is as follows:
A, it is recycled using discarded concrete by recyclable device and regenerated coarse aggregate and recycled fine aggregate: discarded concrete is made
It is entered in vibration feeder 1 by feeding conveyer belt from the feed inlet at 1 top of vibration feeder, vibration feeder 1 is using vibration
Dynamic feeding manner feeds discarded concrete raw material to rod-toothed crusher A2, and rod-toothed crusher A2 splits discarded concrete raw material
It splits break process and obtains discarded concrete particle, partial size 40mm discarded concrete particle below is by rod-toothed crusher A2's
Material outlet A is entered in screening machine A3, and when discarded concrete particle passes through the top screening machine A3, iron compound will be by electromagnetism
Iron 31 has attracted, and periodically opens taking barred window and cleaning up the iron compound on electromagnet 31 on screening machine A3;Partial size is greater than
Continuation is carried out splitting break process by the discarded concrete particle of 40mm in rod-toothed crusher A2;
Partial size 40mm discarded concrete particle screening below is 10~40mm discarded concrete at partial size by screening machine A3
Particle and partial size are less than 10mm discarded concrete particle, and wherein partial size is that 10~40mm discarded concrete particle passes through screening machine A3
It is delivered to rod-toothed crusher B4, partial size is less than 10mm discarded concrete particle and is delivered to rod-toothed crusher C by screening machine A3;
Rod-toothed crusher B4 is that 10~40mm discarded concrete particle carries out splitting break process to partial size, partial size 25mm with
Under discarded concrete particle entered in screening machine B6 by the material outlet B of rod-toothed crusher B4, partial size is greater than 25mm's
Continuation is carried out splitting break process by discarded concrete particle in rod-toothed crusher B4;Screening machine B6 is below by partial size 25mm
Discarded concrete particle screening is that 5~25mm discarded concrete particle and partial size are less than 5mm discarded concrete particle at partial size,
The discarded concrete particle that middle partial size is 5~25mm is delivered to regenerated coarse aggregate storage bin 7 by screening machine B6, partial size for 5~
The discarded concrete particle of 25mm is regenerated coarse aggregate;Partial size is less than 5mm discarded concrete particle and is delivered to by screening machine B6
Recycled fine aggregate storage bin 8;
Discarded concrete particle of the rod-toothed crusher C to partial size less than 10mm carries out splitting break process, partial size 5mm or less
Discarded concrete particle entered in recycled fine aggregate storage bin 8 by the material outlet C of rod-toothed crusher C;Partial size is greater than
Continuation is carried out splitting break process by the discarded concrete particle of 5mm in rod-toothed crusher C;
Recycled fine aggregate storage bin 8 stores partial size 5mm discarded concrete particle below, and vibrating screening machine 81 will regenerate thin
Partial size 0.5mm discarded concrete particulate emission below is transported in fine powder storage bin in aggregate storing case 8, partial size 0.5mm with
Under discarded concrete particle fall into the water of fine powder storage bin and would not fly again;Recycled fine aggregate storage bin 8 stores at this time
Partial size is greater than 0.5mm and is less than or equal to the discarded concrete particle of 5mm, which is recycled fine aggregate;
B, prepared by regenerative gel material: by the regenerated coarse aggregate and recycled fine aggregate of regenerated coarse aggregate storage bin 7 in step A
The recycled fine aggregate of storage bin 8 carries out proportion according to following mass fraction and regenerative gel mixed material is made:
Regenerated coarse aggregate: 300 parts;
Recycled fine aggregate: 160 parts;
Then by regenerative gel mixed material in 710 DEG C of temperature lower calcinations, 5.2 hours obtained regenerative gel materials;
C, it concrete building brick material mixture ratio: matches according to following mass fraction into concrete building brick material:
Regenerative gel material: 670 parts;
Polypropylene fibre: 5 parts;Its fibre length is 1.5~200.0mm;
Cement: 360 parts;
Silicon powder: 65 parts;Wherein the average grain diameter of silicon powder is 0.3~0.8 μm;
Haydite: 50 parts;Wherein haydite is the particle of 1.5~3.0mm of partial size;
Bonding agent: 56 parts;Bonding agent is epoxy resin;
Pore former: 8 parts;Pore former is the mixture of linear phenol-aldehyde resin, polyethylene glycol;
The stirring of concrete building brick material is sufficiently mixed, it is 90 parts that mass fraction is then added into concrete building brick material
Water for the first time stirring 20~30 minutes;Second of stirring of water that mass fraction is 120 parts is subsequently added into obtain within 30~45 minutes
Concrete building brick slurry;The moisture content for controlling concrete building brick slurry is lower than 30wt%;
D, hollow concrete is laid bricks preparation: the concrete building brick slurry of step C being poured into hollow concrete and is laid bricks shaping mould
It is formed in tool, demoulding is made hollow concrete and lays bricks after being then allowed to stand 16 hours, lays bricks progress to the hollow concrete after demoulding
Curing with carbon dioxide 7 hours, gas concentration lwevel when curing with carbon dioxide was 100%, and controls hollow concrete and lay bricks
Moisture content be lower than 10wt%, finally obtain hollow concrete and lay bricks finished product.
Embodiment three
A kind of to prepare the preparation method that hollow concrete is laid bricks using discarded concrete, method and step is as follows:
A, it is recycled using discarded concrete by recyclable device and regenerated coarse aggregate and recycled fine aggregate: discarded concrete is made
It is entered in vibration feeder 1 by feeding conveyer belt from the feed inlet at 1 top of vibration feeder, vibration feeder 1 is using vibration
Dynamic feeding manner feeds discarded concrete raw material to rod-toothed crusher A2, and rod-toothed crusher A2 splits discarded concrete raw material
It splits break process and obtains discarded concrete particle, partial size 40mm discarded concrete particle below is by rod-toothed crusher A2's
Material outlet A is entered in screening machine A3, and when discarded concrete particle passes through the top screening machine A3, iron compound will be by electromagnetism
Iron 31 has attracted, and periodically opens taking barred window and cleaning up the iron compound on electromagnet 31 on screening machine A3;Partial size is greater than
Continuation is carried out splitting break process by the discarded concrete particle of 40mm in rod-toothed crusher A2;
Partial size 40mm discarded concrete particle screening below is 10~40mm discarded concrete at partial size by screening machine A3
Particle and partial size are less than 10mm discarded concrete particle, and wherein partial size is that 10~40mm discarded concrete particle passes through screening machine A3
It is delivered to rod-toothed crusher B4, partial size is less than 10mm discarded concrete particle and is delivered to rod-toothed crusher C by screening machine A3;
Rod-toothed crusher B4 is that 10~40mm discarded concrete particle carries out splitting break process to partial size, partial size 25mm with
Under discarded concrete particle entered in screening machine B6 by the material outlet B of rod-toothed crusher B4, partial size is greater than 25mm's
Continuation is carried out splitting break process by discarded concrete particle in rod-toothed crusher B4;Screening machine B6 is below by partial size 25mm
Discarded concrete particle screening is that 5~25mm discarded concrete particle and partial size are less than 5mm discarded concrete particle at partial size,
The discarded concrete particle that middle partial size is 5~25mm is delivered to regenerated coarse aggregate storage bin 7 by screening machine B6, partial size for 5~
The discarded concrete particle of 25mm is regenerated coarse aggregate;Partial size is less than 5mm discarded concrete particle and is delivered to by screening machine B6
Recycled fine aggregate storage bin 8;
Discarded concrete particle of the rod-toothed crusher C to partial size less than 10mm carries out splitting break process, partial size 5mm or less
Discarded concrete particle entered in recycled fine aggregate storage bin 8 by the material outlet C of rod-toothed crusher C;Partial size is greater than
Continuation is carried out splitting break process by the discarded concrete particle of 5mm in rod-toothed crusher C;
Recycled fine aggregate storage bin 8 stores partial size 5mm discarded concrete particle below, and vibrating screening machine 81 will regenerate thin
Partial size 0.5mm discarded concrete particulate emission below is transported in fine powder storage bin in aggregate storing case 8, partial size 0.5mm with
Under discarded concrete particle fall into the water of fine powder storage bin and would not fly again;Recycled fine aggregate storage bin 8 stores at this time
Partial size is greater than 0.5mm and is less than or equal to the discarded concrete particle of 5mm, which is recycled fine aggregate;
B, prepared by regenerative gel material: by the regenerated coarse aggregate and recycled fine aggregate of regenerated coarse aggregate storage bin 7 in step A
The recycled fine aggregate of storage bin 8 carries out proportion according to following mass fraction and regenerative gel mixed material is made:
Regenerated coarse aggregate: 275 parts;
Recycled fine aggregate: 140 parts;
Then by regenerative gel mixed material in 695 DEG C of temperature lower calcinations, 5 hours obtained regenerative gel materials;
C, it concrete building brick material mixture ratio: matches according to following mass fraction into concrete building brick material:
Regenerative gel material: 635 parts;
Polypropylene fibre: 4 parts;Its fibre length is 1.5~200.0mm;
Cement: 340 parts;
Silicon powder: 60 parts;Wherein the average grain diameter of silicon powder is 0.3~0.8 μm;
Haydite: 47 parts;Wherein haydite is the particle of 1.5~3.0mm of partial size;
Bonding agent: 54 parts;Bonding agent is epoxy resin;
Pore former: 6 parts;Pore former is the mixture of linear phenol-aldehyde resin, polyethylene glycol;
The stirring of concrete building brick material is sufficiently mixed, it is 85 parts that mass fraction is then added into concrete building brick material
Water for the first time stirring 20~30 minutes;Second of stirring of water that mass fraction is 115 parts is subsequently added into obtain within 30~45 minutes
Concrete building brick slurry;The moisture content for controlling concrete building brick slurry is lower than 30wt%;
D, hollow concrete is laid bricks preparation: the concrete building brick slurry of step C being poured into hollow concrete and is laid bricks shaping mould
It is formed in tool, demoulding is made hollow concrete and lays bricks after being then allowed to stand 16 hours, lays bricks progress to the hollow concrete after demoulding
Curing with carbon dioxide 7 hours, gas concentration lwevel when curing with carbon dioxide was 60%, and controls what hollow concrete was laid bricks
Moisture content is lower than 10wt%, finally obtains hollow concrete and lays bricks finished product.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (7)
1. a kind of prepare the preparation method that hollow concrete is laid bricks using discarded concrete, it is characterised in that: its method and step is such as
Under:
A, pass through recyclable device using discarded concrete and recycle and regenerated coarse aggregate and recycled fine aggregate is made: including recyclable device,
Recyclable device includes vibration feeder (1), rod-toothed crusher A (2), screening machine A (3), rod-toothed crusher B (4), rod-toothed crusher
C (5), regenerated coarse aggregate storage bin (7) and recycled fine aggregate storage bin (8), vibration feeder (1) top are provided with charging
Mouthful, vibration feeder (1) bottom is equipped with feeding export, and the feeding export of vibration feeder (1) is connected with rod-toothed crusher A (2)
Logical, it is the material outlet A of 40mm, the material outlet A and sieve of rod-toothed crusher A (2) that the rod-toothed crusher A (2), which has aperture,
Extension set A (3) is connected;The rod-toothed crusher A (2) for preliminary smashing waste concrete disintegrating to discarded concrete particle simultaneously
It is that 40mm discarded concrete particle below is delivered in screening machine A (3) by partial size, screening machine A (3) top movable, which is hinged with, to be taken
Barred window is equipped with electromagnet (31) on taking barred window inner sidewall;The screening machine A (3) is broken with rod-toothed crusher B (4), discaling roll respectively
Broken machine C (5) is connected, and the screening machine A (3) is used to partial size 40mm discarded concrete particle screening below be 10 at partial size
~40mm discarded concrete particle and partial size are less than 10mm discarded concrete particle, and wherein partial size is 10~40mm discarded concrete
Particle is delivered to rod-toothed crusher B (4) by screening machine A (3), and partial size is less than 10mm discarded concrete particle and passes through screening machine A
(3) rod-toothed crusher C (5) are delivered to;The rod-toothed crusher B (4) is used to partial size be 10~40mm discarded concrete particle
Partial size 25mm is crushed to hereinafter, it is the material outlet B of 25mm, the object of rod-toothed crusher B (4) that rod-toothed crusher B (4), which has aperture,
Material outlet B is connected to screening machine B (6), and the screening machine B (6) is used for partial size 25mm discarded concrete particle screening below
It is that 5~25mm discarded concrete particle and partial size are less than 5mm discarded concrete particle at partial size, wherein partial size is useless for 5~25mm
It abandons concrete particle to be delivered to regenerated coarse aggregate storage bin (7) by screening machine B (6), partial size is less than 5mm discarded concrete particle
Recycled fine aggregate storage bin (8) are delivered to by screening machine B (6);The rod-toothed crusher C (5) is used to partial size being less than 10mm
Discarded concrete Particle Breakage is to partial size 5mm hereinafter, it is the material outlet C of 5mm, institute that the rod-toothed crusher C (5), which has aperture,
The material outlet C for stating rod-toothed crusher C (5) is connected with recycled fine aggregate storage bin (8);
Discarded concrete is entered in vibration feeder (1) by feeding conveyer belt from the feed inlet at the top of vibration feeder (1),
Vibration feeder (1) feeds discarded concrete raw material, rod-toothed crusher A to rod-toothed crusher A (2) using vibration feeder mode
(2) splitting break process is carried out to discarded concrete raw material and obtains discarded concrete particle, partial size 40mm is below discarded mixed
Solidifying soil particle enters in screening machine A (3) by the material outlet A of rod-toothed crusher A (2), passes through in discarded concrete particle
When screening machine A (3) top, iron compound will have been attracted by electromagnet (31), periodically be opened and be taken barred window simultaneously on screening machine A (3)
Clean up the iron compound on electromagnet (31);Discarded concrete particle of the partial size greater than 40mm will continue in rod-toothed crusher A
(2) splitting break process is carried out in;
Partial size 40mm discarded concrete particle screening below is 10~40mm discarded concrete at partial size by screening machine A (3)
Grain and partial size are less than 10mm discarded concrete particle, and wherein partial size is that 10~40mm discarded concrete particle passes through screening machine A (3)
It is delivered to rod-toothed crusher B (4), partial size is less than 10mm discarded concrete particle and is delivered to rod-toothed crusher by screening machine A (3)
C(5);
Rod-toothed crusher B (4) is that 10~40mm discarded concrete particle carries out splitting break process, partial size 25mm or less to partial size
Discarded concrete particle entered in screening machine B (6) by the material outlet B of rod-toothed crusher B (4), partial size is greater than 25mm
Discarded concrete particle will continuation carry out splitting break process in rod-toothed crusher B (4);Screening machine B (6) is by partial size 25mm
Discarded concrete particle screening below is that 5~25mm discarded concrete particle and partial size are less than 5mm discarded concrete at partial size
Particle, the discarded concrete particle that wherein partial size is 5~25mm are delivered to regenerated coarse aggregate storage bin by screening machine B (6)
(7), the discarded concrete particle that partial size is 5~25mm is regenerated coarse aggregate;Partial size is less than 5mm discarded concrete particle and passes through sieve
Extension set B (6) is delivered to recycled fine aggregate storage bin (8), and it is recycled fine aggregate that partial size, which is less than 5mm discarded concrete particle,;
Discarded concrete particle of the rod-toothed crusher C (5) to partial size less than 10mm carries out splitting break process, partial size 5mm or less
Discarded concrete particle entered in recycled fine aggregate storage bin (8) by the material outlet C of rod-toothed crusher C (5);Partial size
Continuation is carried out splitting break process by the discarded concrete particle greater than 5mm in rod-toothed crusher C (5), and partial size 5mm is below
Discarded concrete particle is recycled fine aggregate;
B, prepared by regenerative gel material: the regenerated coarse aggregate of regenerated coarse aggregate storage bin (7) in step A and recycled fine aggregate are stored up
The recycled fine aggregate for depositing case (8) carries out proportion according to following mass fraction and regenerative gel mixed material is made:
Regenerated coarse aggregate: 250~300 parts;
Recycled fine aggregate: 120~160 parts;
Then by regenerative gel mixed material in 680 DEG C~710 DEG C temperature lower calcinations, 4.5 hours~5.2 hours obtained reclaimed rubbers
Gel material;
C, it concrete building brick material mixture ratio: matches according to following mass fraction into concrete building brick material:
Regenerative gel material: 550~700 parts;
Polypropylene fibre: 3~7 parts;
Cement: 300~400 parts;
Silicon powder: 50~70 parts;Wherein the average grain diameter of silicon powder is 0.1~1.3 μm;
Haydite: 40~55 parts;Wherein haydite is the particle of 1.0~3.6mm of partial size;
Bonding agent: 50~60 parts;
Pore former or foaming agent: 5~8 parts;
The stirring of concrete building brick material is sufficiently mixed, it is 80~90 parts that mass fraction is then added into concrete building brick material
Water for the first time stirring 20~30 minutes;Second of water that mass fraction is 100~120 parts is subsequently added into stir 30~45 minutes
Obtain concrete building brick slurry;The moisture content for controlling concrete building brick slurry is lower than 30wt%;
D, hollow concrete is laid bricks preparation: the concrete building brick slurry of step C being poured into hollow concrete and is laid bricks in molding die
Molding, demoulding is made hollow concrete and lays bricks after being then allowed to stand 14~17 hours, lays bricks progress to the hollow concrete after demoulding
Curing with carbon dioxide 6.5~7 hours, gas concentration lwevel when curing with carbon dioxide was 30~100%, and was controlled hollow mixed
The moisture content that solidifying soil is laid bricks is lower than 10wt%, finally obtains hollow concrete and lays bricks finished product.
2. described in accordance with the claim 1 prepare the preparation method that hollow concrete is laid bricks using discarded concrete, feature exists
In: recycled fine aggregate storage bin (8) the bottom connection is equipped with vibrating screening machine (81), and vibrating screening machine (81) bottom is equipped with thin
Powder storage bin holds water in fine powder storage bin, and it is the material outlet D of 0.5mm that vibrating screening machine (81) bottom, which has aperture,
The material outlet D of vibrating screening machine (81) bottom is connected with fine powder storage bin;
In step, recycled fine aggregate storage bin (8) stores partial size 5mm discarded concrete particle below, vibrating screening machine
(81) partial size 0.5mm discarded concrete particulate emission below in recycled fine aggregate storage bin (8) is transported to fine powder storage bin
In, partial size 0.5mm discarded concrete particle below falls into the water of fine powder storage bin and would not fly again;Thin bone is regenerated at this time
Material storage bin (8) excludes partial size 0.5mm discarded concrete particle constituent below more preferably recycled fine aggregate.
3. according to claim 1 or 2 prepare the preparation method that hollow concrete is laid bricks, feature using discarded concrete
Be: the bonding agent is epoxy resin or waterglass, and the pore former is the mixture of linear phenol-aldehyde resin, polyethylene glycol,
The foaming agent is cement blowing agent.
4. described in accordance with the claim 3 prepare the preparation method that hollow concrete is laid bricks using discarded concrete, feature exists
In: its method and step is as follows:
A, recycled using discarded concrete by recyclable device and regenerated coarse aggregate and recycled fine aggregate is made: discarded concrete passes through
Feeding conveyer belt enters in vibration feeder (1) from the feed inlet at the top of vibration feeder (1), and vibration feeder (1) uses
Vibration feeder mode feeds discarded concrete raw material to rod-toothed crusher A (2), and rod-toothed crusher A (2) is to discarded concrete raw material
It carries out splitting break process and obtains discarded concrete particle, partial size 40mm discarded concrete particle below is broken by discaling roll
The material outlet A of machine A (2) is entered in screening machine A (3), when discarded concrete particle passes through screening machine A (3) top, iron content
Substance will have been attracted by electromagnet (31), periodically open taking barred window and cleaning up containing on electromagnet (31) on screening machine A (3)
Iron substance;Continuation is carried out splitting break process in rod-toothed crusher A (2) by discarded concrete particle of the partial size greater than 40mm;
Partial size 40mm discarded concrete particle screening below is 10~40mm discarded concrete at partial size by screening machine A (3)
Grain and partial size are less than 10mm discarded concrete particle, and wherein partial size is that 10~40mm discarded concrete particle passes through screening machine A (3)
It is delivered to rod-toothed crusher B (4), partial size is less than 10mm discarded concrete particle and is delivered to rod-toothed crusher by screening machine A (3)
C(5);
Rod-toothed crusher B (4) is that 10~40mm discarded concrete particle carries out splitting break process, partial size 25mm or less to partial size
Discarded concrete particle entered in screening machine B (6) by the material outlet B of rod-toothed crusher B (4), partial size is greater than 25mm
Discarded concrete particle will continuation carry out splitting break process in rod-toothed crusher B (4);Screening machine B (6) is by partial size 25mm
Discarded concrete particle screening below is that 5~25mm discarded concrete particle and partial size are less than 5mm discarded concrete at partial size
Particle, the discarded concrete particle that wherein partial size is 5~25mm are delivered to regenerated coarse aggregate storage bin by screening machine B (6)
(7), the discarded concrete particle that partial size is 5~25mm is regenerated coarse aggregate;Partial size is less than 5mm discarded concrete particle and passes through sieve
Extension set B (6) is delivered to recycled fine aggregate storage bin (8);
Discarded concrete particle of the rod-toothed crusher C (5) to partial size less than 10mm carries out splitting break process, partial size 5mm or less
Discarded concrete particle entered in recycled fine aggregate storage bin (8) by the material outlet C of rod-toothed crusher C (5);Partial size
Continuation is carried out splitting break process in rod-toothed crusher C (5) by the discarded concrete particle greater than 5mm;
Recycled fine aggregate storage bin (8) stores partial size 5mm discarded concrete particle below, and vibrating screening machine (81) will regenerate thin
Partial size 0.5mm discarded concrete particulate emission below is transported in fine powder storage bin in aggregate storing case (8), partial size 0.5mm
Discarded concrete particle below falls into the water of fine powder storage bin and would not fly again;Recycled fine aggregate storage bin (8) at this time
It stores partial size to be greater than 0.5mm and be less than or equal to the discarded concrete particle of 5mm, which is recycled fine aggregate;
B, prepared by regenerative gel material: the regenerated coarse aggregate of regenerated coarse aggregate storage bin (7) in step A and recycled fine aggregate are stored up
The recycled fine aggregate for depositing case (8) carries out proportion according to following mass fraction and regenerative gel mixed material is made:
Regenerated coarse aggregate: 250~300 parts;
Recycled fine aggregate: 120~160 parts;
Then by regenerative gel mixed material in 680 DEG C~710 DEG C temperature lower calcinations, 4.5 hours~5.2 hours obtained reclaimed rubbers
Gel material;
C, it concrete building brick material mixture ratio: matches according to following mass fraction into concrete building brick material:
Regenerative gel material: 600~670 parts;
Polypropylene fibre: 3~5 parts;Its fibre length is 1.5~200.0mm;
Cement: 320~360 parts;
Silicon powder: 54~65 parts;Wherein the average grain diameter of silicon powder is 0.3~0.8 μm;
Haydite: 45~50 parts;Wherein haydite is the particle of 1.5~3.0mm of partial size;
Bonding agent: 52~56 parts;Bonding agent is epoxy resin;
Pore former: 5~8 parts;Pore former is the mixture of linear phenol-aldehyde resin, polyethylene glycol;
The stirring of concrete building brick material is sufficiently mixed, it is 80~90 parts that mass fraction is then added into concrete building brick material
Water for the first time stirring 20~30 minutes;Second of water that mass fraction is 110~120 parts is subsequently added into stir 30~45 minutes
Obtain concrete building brick slurry;The moisture content for controlling concrete building brick slurry is lower than 30wt%;
D, hollow concrete is laid bricks preparation: the concrete building brick slurry of step C being poured into hollow concrete and is laid bricks in molding die
Molding, demoulding is made hollow concrete and lays bricks after being then allowed to stand 15~16 hours, lays bricks progress to the hollow concrete after demoulding
Curing with carbon dioxide 7 hours, gas concentration lwevel when curing with carbon dioxide was 45~100%, and controls hollow concrete
The moisture content laid bricks is lower than 10wt%, finally obtains hollow concrete and lays bricks finished product.
5. preparing the preparation method that hollow concrete is laid bricks using discarded concrete according to claim 4, feature exists
In: its method and step is as follows:
A, recycled using discarded concrete by recyclable device and regenerated coarse aggregate and recycled fine aggregate is made: discarded concrete passes through
Feeding conveyer belt enters in vibration feeder (1) from the feed inlet at the top of vibration feeder (1), and vibration feeder (1) uses
Vibration feeder mode feeds discarded concrete raw material to rod-toothed crusher A (2), and rod-toothed crusher A (2) is to discarded concrete raw material
It carries out splitting break process and obtains discarded concrete particle, partial size 40mm discarded concrete particle below is broken by discaling roll
The material outlet A of machine A (2) is entered in screening machine A (3), when discarded concrete particle passes through screening machine A (3) top, iron content
Substance will have been attracted by electromagnet (31), periodically open taking barred window and cleaning up containing on electromagnet (31) on screening machine A (3)
Iron substance;Continuation is carried out splitting break process in rod-toothed crusher A (2) by discarded concrete particle of the partial size greater than 40mm;
Partial size 40mm discarded concrete particle screening below is 10~40mm discarded concrete at partial size by screening machine A (3)
Grain and partial size are less than 10mm discarded concrete particle, and wherein partial size is that 10~40mm discarded concrete particle passes through screening machine A (3)
It is delivered to rod-toothed crusher B (4), partial size is less than 10mm discarded concrete particle and is delivered to rod-toothed crusher by screening machine A (3)
C(5);
Rod-toothed crusher B (4) is that 10~40mm discarded concrete particle carries out splitting break process, partial size 25mm or less to partial size
Discarded concrete particle entered in screening machine B (6) by the material outlet B of rod-toothed crusher B (4), partial size is greater than 25mm
Discarded concrete particle will continuation carry out splitting break process in rod-toothed crusher B (4);Screening machine B (6) is by partial size 25mm
Discarded concrete particle screening below is that 5~25mm discarded concrete particle and partial size are less than 5mm discarded concrete at partial size
Particle, the discarded concrete particle that wherein partial size is 5~25mm are delivered to regenerated coarse aggregate storage bin by screening machine B (6)
(7), the discarded concrete particle that partial size is 5~25mm is regenerated coarse aggregate;Partial size is less than 5mm discarded concrete particle and passes through sieve
Extension set B (6) is delivered to recycled fine aggregate storage bin (8);
Discarded concrete particle of the rod-toothed crusher C (5) to partial size less than 10mm carries out splitting break process, partial size 5mm or less
Discarded concrete particle entered in recycled fine aggregate storage bin (8) by the material outlet C of rod-toothed crusher C (5);Partial size
Continuation is carried out splitting break process in rod-toothed crusher C (5) by the discarded concrete particle greater than 5mm;
Recycled fine aggregate storage bin (8) stores partial size 5mm discarded concrete particle below, and vibrating screening machine (81) will regenerate thin
Partial size 0.5mm discarded concrete particulate emission below is transported in fine powder storage bin in aggregate storing case (8), partial size 0.5mm
Discarded concrete particle below falls into the water of fine powder storage bin and would not fly again;Recycled fine aggregate storage bin (8) at this time
It stores partial size to be greater than 0.5mm and be less than or equal to the discarded concrete particle of 5mm, which is recycled fine aggregate;
B, prepared by regenerative gel material: the regenerated coarse aggregate of regenerated coarse aggregate storage bin (7) in step A and recycled fine aggregate are stored up
The recycled fine aggregate for depositing case (8) carries out proportion according to following mass fraction and regenerative gel mixed material is made:
Regenerated coarse aggregate: 250 parts;
Recycled fine aggregate: 120 parts;
Then by regenerative gel mixed material in 680 DEG C of temperature lower calcinations, 4.5 hours obtained regenerative gel materials;
C, it concrete building brick material mixture ratio: matches according to following mass fraction into concrete building brick material:
Regenerative gel material: 600 parts;
Polypropylene fibre: 3 parts;Its fibre length is 1.5~200.0mm;
Cement: 320 parts;
Silicon powder: 54 parts;Wherein the average grain diameter of silicon powder is 0.3~0.8 μm;
Haydite: 45 parts;Wherein haydite is the particle of 1.5~3.0mm of partial size;
Bonding agent: 52 parts;Bonding agent is epoxy resin;
Pore former: 5 parts;Pore former is the mixture of linear phenol-aldehyde resin, polyethylene glycol;
The stirring of concrete building brick material is sufficiently mixed, the water that mass fraction is 80 parts is then added into concrete building brick material
Stirring 20 minutes for the first time;It is subsequently added into second of stirring of water that mass fraction is 110 parts and obtains within 30 minutes concrete building brick slurry
Body;The moisture content for controlling concrete building brick slurry is lower than 30wt%;
D, hollow concrete is laid bricks preparation: the concrete building brick slurry of step C being poured into hollow concrete and is laid bricks in molding die
Molding, demoulding is made hollow concrete and lays bricks after being then allowed to stand 15 hours, lays bricks to the hollow concrete after demoulding and carries out dioxy
Change carbon to conserve 7 hours, gas concentration lwevel when curing with carbon dioxide is 45%, and control hollow concrete lay bricks it is aqueous
Rate is lower than 10wt%, finally obtains hollow concrete and lays bricks finished product.
6. preparing the preparation method that hollow concrete is laid bricks using discarded concrete according to claim 4, feature exists
In: its method and step is as follows:
A, recycled using discarded concrete by recyclable device and regenerated coarse aggregate and recycled fine aggregate is made: discarded concrete passes through
Feeding conveyer belt enters in vibration feeder (1) from the feed inlet at the top of vibration feeder (1), and vibration feeder (1) uses
Vibration feeder mode feeds discarded concrete raw material to rod-toothed crusher A (2), and rod-toothed crusher A (2) is to discarded concrete raw material
It carries out splitting break process and obtains discarded concrete particle, partial size 40mm discarded concrete particle below is broken by discaling roll
The material outlet A of machine A (2) is entered in screening machine A (3), when discarded concrete particle passes through screening machine A (3) top, iron content
Substance will have been attracted by electromagnet (31), periodically open taking barred window and cleaning up containing on electromagnet (31) on screening machine A (3)
Iron substance;Continuation is carried out splitting break process in rod-toothed crusher A (2) by discarded concrete particle of the partial size greater than 40mm;
Partial size 40mm discarded concrete particle screening below is 10~40mm discarded concrete at partial size by screening machine A (3)
Grain and partial size are less than 10mm discarded concrete particle, and wherein partial size is that 10~40mm discarded concrete particle passes through screening machine A (3)
It is delivered to rod-toothed crusher B (4), partial size is less than 10mm discarded concrete particle and is delivered to rod-toothed crusher by screening machine A (3)
C(5);
Rod-toothed crusher B (4) is that 10~40mm discarded concrete particle carries out splitting break process, partial size 25mm or less to partial size
Discarded concrete particle entered in screening machine B (6) by the material outlet B of rod-toothed crusher B (4), partial size is greater than 25mm
Discarded concrete particle will continuation carry out splitting break process in rod-toothed crusher B (4);Screening machine B (6) is by partial size 25mm
Discarded concrete particle screening below is that 5~25mm discarded concrete particle and partial size are less than 5mm discarded concrete at partial size
Particle, the discarded concrete particle that wherein partial size is 5~25mm are delivered to regenerated coarse aggregate storage bin by screening machine B (6)
(7), the discarded concrete particle that partial size is 5~25mm is regenerated coarse aggregate;Partial size is less than 5mm discarded concrete particle and passes through sieve
Extension set B (6) is delivered to recycled fine aggregate storage bin (8);
Discarded concrete particle of the rod-toothed crusher C (5) to partial size less than 10mm carries out splitting break process, partial size 5mm or less
Discarded concrete particle entered in recycled fine aggregate storage bin (8) by the material outlet C of rod-toothed crusher C (5);Partial size
Continuation is carried out splitting break process in rod-toothed crusher C (5) by the discarded concrete particle greater than 5mm;
Recycled fine aggregate storage bin (8) stores partial size 5mm discarded concrete particle below, and vibrating screening machine (81) will regenerate thin
Partial size 0.5mm discarded concrete particulate emission below is transported in fine powder storage bin in aggregate storing case (8), partial size 0.5mm
Discarded concrete particle below falls into the water of fine powder storage bin and would not fly again;Recycled fine aggregate storage bin (8) at this time
It stores partial size to be greater than 0.5mm and be less than or equal to the discarded concrete particle of 5mm, which is recycled fine aggregate;
B, prepared by regenerative gel material: the regenerated coarse aggregate of regenerated coarse aggregate storage bin (7) in step A and recycled fine aggregate are stored up
The recycled fine aggregate for depositing case (8) carries out proportion according to following mass fraction and regenerative gel mixed material is made:
Regenerated coarse aggregate: 300 parts;
Recycled fine aggregate: 160 parts;
Then by regenerative gel mixed material in 710 DEG C of temperature lower calcinations, 5.2 hours obtained regenerative gel materials;
C, it concrete building brick material mixture ratio: matches according to following mass fraction into concrete building brick material:
Regenerative gel material: 670 parts;
Polypropylene fibre: 5 parts;Its fibre length is 1.5~200.0mm;
Cement: 360 parts;
Silicon powder: 65 parts;Wherein the average grain diameter of silicon powder is 0.3~0.8 μm;
Haydite: 50 parts;Wherein haydite is the particle of 1.5~3.0mm of partial size;
Bonding agent: 56 parts;Bonding agent is epoxy resin;
Pore former: 8 parts;Pore former is the mixture of linear phenol-aldehyde resin, polyethylene glycol;
The stirring of concrete building brick material is sufficiently mixed, the water that mass fraction is 90 parts is then added into concrete building brick material
Stirring 20~30 minutes for the first time;It is subsequently added into second of stirring of water that mass fraction is 120 parts and obtains coagulation in 30~45 minutes
Soil is laid bricks slurry;The moisture content for controlling concrete building brick slurry is lower than 30wt%;
D, hollow concrete is laid bricks preparation: the concrete building brick slurry of step C being poured into hollow concrete and is laid bricks in molding die
Molding, demoulding is made hollow concrete and lays bricks after being then allowed to stand 16 hours, lays bricks to the hollow concrete after demoulding and carries out dioxy
Change carbon to conserve 7 hours, gas concentration lwevel when curing with carbon dioxide is 100%, and control that hollow concrete lays bricks contains
Water rate is lower than 10wt%, finally obtains hollow concrete and lays bricks finished product.
7. preparing the preparation method that hollow concrete is laid bricks using discarded concrete according to claim 4, feature exists
In: its method and step is as follows:
A, recycled using discarded concrete by recyclable device and regenerated coarse aggregate and recycled fine aggregate is made: discarded concrete passes through
Feeding conveyer belt enters in vibration feeder (1) from the feed inlet at the top of vibration feeder (1), and vibration feeder (1) uses
Vibration feeder mode feeds discarded concrete raw material to rod-toothed crusher A (2), and rod-toothed crusher A (2) is to discarded concrete raw material
It carries out splitting break process and obtains discarded concrete particle, partial size 40mm discarded concrete particle below is broken by discaling roll
The material outlet A of machine A (2) is entered in screening machine A (3), when discarded concrete particle passes through screening machine A (3) top, iron content
Substance will have been attracted by electromagnet (31), periodically open taking barred window and cleaning up containing on electromagnet (31) on screening machine A (3)
Iron substance;Continuation is carried out splitting break process in rod-toothed crusher A (2) by discarded concrete particle of the partial size greater than 40mm;
Partial size 40mm discarded concrete particle screening below is 10~40mm discarded concrete at partial size by screening machine A (3)
Grain and partial size are less than 10mm discarded concrete particle, and wherein partial size is that 10~40mm discarded concrete particle passes through screening machine A (3)
It is delivered to rod-toothed crusher B (4), partial size is less than 10mm discarded concrete particle and is delivered to rod-toothed crusher by screening machine A (3)
C(5);
Rod-toothed crusher B (4) is that 10~40mm discarded concrete particle carries out splitting break process, partial size 25mm or less to partial size
Discarded concrete particle entered in screening machine B (6) by the material outlet B of rod-toothed crusher B (4), partial size is greater than 25mm
Discarded concrete particle will continuation carry out splitting break process in rod-toothed crusher B (4);Screening machine B (6) is by partial size 25mm
Discarded concrete particle screening below is that 5~25mm discarded concrete particle and partial size are less than 5mm discarded concrete at partial size
Particle, the discarded concrete particle that wherein partial size is 5~25mm are delivered to regenerated coarse aggregate storage bin by screening machine B (6)
(7), the discarded concrete particle that partial size is 5~25mm is regenerated coarse aggregate;Partial size is less than 5mm discarded concrete particle and passes through sieve
Extension set B (6) is delivered to recycled fine aggregate storage bin (8);
Discarded concrete particle of the rod-toothed crusher C (5) to partial size less than 10mm carries out splitting break process, partial size 5mm or less
Discarded concrete particle entered in recycled fine aggregate storage bin (8) by the material outlet C of rod-toothed crusher C (5);Partial size
Continuation is carried out splitting break process in rod-toothed crusher C (5) by the discarded concrete particle greater than 5mm;
Recycled fine aggregate storage bin (8) stores partial size 5mm discarded concrete particle below, and vibrating screening machine (81) will regenerate thin
Partial size 0.5mm discarded concrete particulate emission below is transported in fine powder storage bin in aggregate storing case (8), partial size 0.5mm
Discarded concrete particle below falls into the water of fine powder storage bin and would not fly again;Recycled fine aggregate storage bin (8) at this time
It stores partial size to be greater than 0.5mm and be less than or equal to the discarded concrete particle of 5mm, which is recycled fine aggregate;
B, prepared by regenerative gel material: the regenerated coarse aggregate of regenerated coarse aggregate storage bin (7) in step A and recycled fine aggregate are stored up
The recycled fine aggregate for depositing case (8) carries out proportion according to following mass fraction and regenerative gel mixed material is made:
Regenerated coarse aggregate: 275 parts;
Recycled fine aggregate: 140 parts;
Then by regenerative gel mixed material in 695 DEG C of temperature lower calcinations, 5 hours obtained regenerative gel materials;
C, it concrete building brick material mixture ratio: matches according to following mass fraction into concrete building brick material:
Regenerative gel material: 635 parts;
Polypropylene fibre: 4 parts;Its fibre length is 1.5~200.0mm;
Cement: 340 parts;
Silicon powder: 60 parts;Wherein the average grain diameter of silicon powder is 0.3~0.8 μm;
Haydite: 47 parts;Wherein haydite is the particle of 1.5~3.0mm of partial size;
Bonding agent: 54 parts;Bonding agent is epoxy resin;
Pore former: 6 parts;Pore former is the mixture of linear phenol-aldehyde resin, polyethylene glycol;
The stirring of concrete building brick material is sufficiently mixed, the water that mass fraction is 85 parts is then added into concrete building brick material
Stirring 20~30 minutes for the first time;It is subsequently added into second of stirring of water that mass fraction is 115 parts and obtains coagulation in 30~45 minutes
Soil is laid bricks slurry;The moisture content for controlling concrete building brick slurry is lower than 30wt%;
D, hollow concrete is laid bricks preparation: the concrete building brick slurry of step C being poured into hollow concrete and is laid bricks in molding die
Molding, demoulding is made hollow concrete and lays bricks after being then allowed to stand 16 hours, lays bricks to the hollow concrete after demoulding and carries out dioxy
Change carbon to conserve 7 hours, gas concentration lwevel when curing with carbon dioxide is 60%, and control hollow concrete lay bricks it is aqueous
Rate is lower than 10wt%, finally obtains hollow concrete and lays bricks finished product.
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CN112723793A (en) * | 2021-01-20 | 2021-04-30 | 西安文理学院 | Fair-faced wall brick taking engineering waste soil as raw material and preparation method thereof |
AT524652B1 (en) * | 2021-09-22 | 2022-08-15 | Wienerberger Ag | PROCESS FOR MAKING BRICKS |
AT524653B1 (en) * | 2021-09-22 | 2022-08-15 | Wienerberger Ag | PROCESSES FOR THE MANUFACTURE OF CERAMIC GOODS |
CN116120012B (en) * | 2023-02-06 | 2024-06-14 | 东北林业大学 | Regenerated waste brick high-temperature modified sound absorption mortar and preparation method thereof |
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