CN104609250A - Steel wire winding device - Google Patents
Steel wire winding device Download PDFInfo
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- CN104609250A CN104609250A CN201510046284.2A CN201510046284A CN104609250A CN 104609250 A CN104609250 A CN 104609250A CN 201510046284 A CN201510046284 A CN 201510046284A CN 104609250 A CN104609250 A CN 104609250A
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- steel wire
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Abstract
The invention relates to a steel wire winding device. The steel wire winding device comprises a wire rod frame, a wire adjusting table, a winding device and a braking device, wherein the wire rod frame, the wire adjusting table, the winding device and the braking device are sequentially arranged on a machine frame. The wire rod frame comprises a vertical shaft inserted into the machine frame, a conical cage arranged at the top of the vertical shaft and a horizontal supporting rod arranged at the bottom of the conical cage. The wire adjusting table comprises a rack fixedly arranged on the machine frame and a vertical wire adjusting wheel set arranged on the rack and used for adjusting a wire. The winding device comprises a driving motor, a driving shaft connected with the driving motor through a speed reducer, a reel arranged on the driving shaft in a sleeving mode and a sliding shaft used in cooperation with the driving shaft. The driving motor is started, and the reel starts to rotate to pull the wire; in this way, the steel wire can be pulled out from a wire rod bundle, and then the steel wire is adjusted through a wire adjusting table to be wound around the reel; in addition, the portion, between the reel and the wire adjusting table, of the steel wire can keep tensioned through the wire adjusting table, and the steel wire winding compactness can be guaranteed. By means of the technical scheme, winding of the steel wire can be safely, rapidly and compactly completed.
Description
Technical field
The present invention relates to power transmission cable production facilities, be specifically related to a kind of steel wire winding device.
Background technology
In power transmission and transformation field, steel strand use amount is huge, but need steel wire wire rod to be wound on specific bobbin in process of production, only be wound into specific bobbin just can enter on steel strands wound machine and carry out winding work, a steel strands wound machine uses multiple bobbin simultaneously.Present winding bobbin is artificial or half power operation, low general tens people of production efficiency could coordinate with a steel strands wound machine and produce, labour intensity is large, economize product efficiency low, and the bobbin be wound around is loose, causes a steel strands wound machine frequent start-stop to change bobbin, seven core steel strands wound machines are with using six bobbins simultaneously, must have steel wire ability normal operation by each bobbin, this just adds the frequency changing bobbin, causes production efficiency low.
Half Mechanical entanglement device needs many people to coordinate in use, due to workman directly contact with steel wire therefore safe speed of wrap very slowly, the winding tight ness rating of steel wire or more open.
Summary of the invention
In order to solve the problems of the technologies described above, the invention provides a kind of practicality, the wire rod steel wire winding device that reliable, production efficiency is high.
The present invention adopts following technical scheme: a kind of steel wire winding device, comprises the wire rod frame be successively set in frame, whole silk platform, wind and brake equipment and forms; Described wire rod frame comprises: be inserted into the vertical shaft that frame can freely be rotated, the cone cage being arranged on vertical shaft top and be arranged on the triatic stay bottom cone cage, described triatic stay is fixedly connected with vertical shaft;
Described whole silk platform comprises: be fixedly installed on the stand in frame, be arranged on the vertical whole silk wheels for whole silk on stand, and described vertical whole silk wheels comprise two guide wheels vertically arranged and the pinch roller be embedded between two guide wheels; Described wind comprises: drive motor, the axle drive shaft be connected with drive motor by reductor, the slide-bar being set with spool on the driving shaft and joining with axle drive shaft and use; Described brake equipment comprises: the brake rod being arranged on the brake holding sheet of vertical shaft root, bracing wire that one end is fixedly connected with brake holding sheet free end and being fixedly connected with the bracing wire other end.
Furtherly, described axle drive shaft is arranged in frame by bearing seat, and described axle drive shaft one end is connected with drive motor by belt, and the described axle drive shaft other end is provided with positioning table, and described positioning table front end is taper.
Furtherly, described slide-bar is arranged in frame by sliding sleeve, and described slide-bar one end is taper, and the other end is inserted in sliding sleeve, described sliding sleeve is provided with the jackscrew of restriction slide-bar position.
Furtherly, also comprise the strand oscillator be arranged between whole silk platform and wind, the turning cylinder of described strand oscillator is connected with axle drive shaft by belt.
Furtherly, described stand is also provided with the whole silk wheels of level, the horizontal pinch roller that described level whole silk wheels comprise two horizontally disposed horizontal guide wheels and are embedded between two horizontal guide wheels.
Furtherly, the wire rod frame side of described stand is provided with lead-in wire circle.
Furtherly, alignment circle is provided with between described vertical whole silk wheels and the whole silk wheels of level.
Furtherly, the wind side of described stand is provided with loop.
Furtherly, brake equipment also comprises setting bobbin brake holding sheet on the driving shaft, and described bobbin brake holding sheet free end is connected with deceleration bar by axle bracing wire.
Furtherly, described brake holding sheet and bobbin brake holding sheet are respectively arranged with return spring.
Beneficial effect of the present invention: wire rod steel wire wire rod frame can being placed whole bundle, the head of steel wire is wrapped in fixing spool on the driving shaft through whole coil holder, start drive motor, spool starts rotation and affects steel wire, such steel wire just can be tied by wire rod and extract steel wire out, then puts on spool through the adjustment volume of whole silk platform to steel wire; And whole silk platform can also make the steel wire between spool and whole silk platform keep tight, ensure the tight ness rating of steel wire winding; Steel wire has pause and transition in rhythm or melody in winding process, and incoherent power wire rod frame being applied to rotate, the speed that such wire rod frame will rotate exceedes the speed of steel wire bending, formed steel wire too much crowded lead-in wire circle front, the group of being formed causes confusion, such brake holding sheet just can suppress the rotating speed of wire rod frame, and make the rotating speed of wire rod frame consistent with the draw off rate of steel wire, guarantee system is normally run; The technical program can complete the winding of steel wire safely, fast, closely.
Axle drive shaft arranges positioning table, the position of spool can be fixed when spool is installed, axle drive shaft front end is that spool can be in place by taper easily, because spool is the heavier of steel, firmly extrudes spool naturally put in place without a dead lift with the cone part of axle drive shaft.
Spool needs to change, therefore the mechanism fixing spool wants easy disassembly and locked, slide-bar front end is also taper when mounted, like this by between spool roller to two taper shafts, the cone point of two axis of cone is corresponding with spool axle center hole, pushed away to axle drive shaft direction by slide-bar, spool lifts by two axis of cone, just completes fixing when spool enters into positioning table, so both saved artificial installation, spool is connected with axle drive shaft again, is produced, after spool is rolled up steel wire by locked for slide-bar can beginning after being in place, clearing slide-bar, withdrawn from by slide-bar, spool drops naturally, completes dismounting.
In wind front end, strand oscillator is set, can make steel wire winding evenly, more closely knit.
Whole silk platform arranges the whole silk wheels of level, steel wire can be made all to obtain combing in level and vertical direction, avoid steel wire to have dog leg, in order to avoid affect subsequent production.
Lead-in wire circle, alignment circle and loop are the positions in order to stable steel wire, avoid the vibration of steel wire to cause during access device and produce dislocation, increase the reliability of equipment.
When fracture of wire appears in system time, all devices just must be stopped then carrying out continued access, at this moment the inertia of spool is very large, need for a long time just can stop, so just lose time, be unfavorable for production work, but bobbin brake holding sheet can when needs bobbin stops, bobbin is made rapidly to stop, carry out keeping in repair and changing bobbin, increase work efficiency, increase operating personal to the controllability of equipment.
It can be that stop mechanism and brake holding axle hightail that brake holding sheet and bobbin brake holding sheet arrange return spring, avoids resetting in time and hindering system works.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is plan structure schematic diagram of the present invention;
Fig. 3 is wind using state structural representation of the present invention;
Fig. 4 is that spool state structural representation do not installed by wind of the present invention;
Fig. 5 is brake equipment Tiebar structure schematic diagram of the present invention;
In the drawings: 1, frame, 2, wire rod frame, 21, vertical shaft, 22, cone cage, 23, triatic stay, 3, whole silk platform, 31, stand, 32, vertical whole silk wheels, 321, guide wheel, 322, pinch roller, 33, the whole silk wheels of level, 331, horizontal guide wheel, 332, horizontal pinch roller, 34, lead-in wire circle, 35, alignment circle, 36, loop, 4, wind, 41, drive motor, 42, axle drive shaft, 421, positioning table, 43, spool, 44, slide-bar, 45, sliding sleeve, 46, jackscrew, 6, strand oscillator, 7, brake holding sheet, 71, bracing wire, 72, brake rod, 8, bobbin brake holding sheet, 81, axle bracing wire, 82, deceleration bar, 9, return spring.
Detailed description of the invention
Below in conjunction with accompanying drawing 1-5 and specific embodiment, invention is described in further detail:
As shown in Figure 1, 2, a kind of steel wire winding device, it comprises the wire rod frame 2 be successively set in frame 1, whole silk platform 3, wind 4 and brake equipment and forms; Described wire rod frame 2 comprises: be inserted into the vertical shaft 21 that frame 1 can freely be rotated, the cone cage 22 being arranged on vertical shaft 21 top and be arranged on the triatic stay 23 bottom cone cage 22, described triatic stay 23 is fixedly connected with vertical shaft 21; Described whole silk platform 3 comprises: be fixedly installed on the stand 31 in frame 1, be arranged on the vertical whole silk wheels 32 for whole silk on stand 31, and described vertical whole silk wheels 32 comprise two guide wheels 321 vertically arranged and the pinch roller 322 be embedded between two guide wheels 321; Described wind 4 comprises: drive motor 41, the axle drive shaft 42 be connected with drive motor 41 by reductor, the slide-bar 44 being sleeved on the spool 43 on axle drive shaft 42 and joining with axle drive shaft 42 and use; Described brake equipment comprises: be arranged on the brake holding sheet 7 of vertical shaft 21 root, bracing wire 71 that one end is fixedly connected with brake holding sheet 7 free end and the brake rod 72 that is fixedly connected with bracing wire 71 other end.Wire rod frame 2 can be placed the wire rod steel wire of whole bundle, the head of steel wire is wrapped in fixing spool on the driving shaft through whole coil holder, start drive motor, spool starts rotation and affects steel wire, such steel wire just can be tied by wire rod and extract steel wire out, then puts on spool through the adjustment volume of whole silk platform to steel wire; And whole silk platform can also make the steel wire between spool and whole silk platform keep tight, ensure the tight ness rating of steel wire winding; Steel wire has pause and transition in rhythm or melody in winding process, and incoherent power wire rod frame 2 being applied to rotate, the speed that such wire rod frame 2 will rotate exceedes the speed of steel wire bending, formed steel wire too much crowded lead-in wire circle 34 front, the group of being formed causes confusion, such brake holding sheet 7 just can suppress the rotating speed of wire rod frame 2, and make the rotating speed of wire rod frame 2 consistent with the draw off rate of steel wire, guarantee system is normally run; The technical program can complete the winding of steel wire safely, fast, closely.
Axle drive shaft 42 is arranged in frame 1 by bearing seat, and described axle drive shaft 42 one end is connected with drive motor 41 by belt, and described axle drive shaft 42 other end is provided with positioning table 421, and described positioning table 421 front end is taper.Axle drive shaft arranges positioning table, the position of spool can be fixed when spool is installed, axle drive shaft front end is that spool can be in place by taper easily, because spool is the heavier of steel, firmly extrudes spool naturally put in place without a dead lift with the cone part of axle drive shaft.
Slide-bar 44 is arranged in frame 1 by sliding sleeve 45, and described slide-bar 44 one end is taper, and the other end is inserted in sliding sleeve 45, described sliding sleeve 45 is provided with the jackscrew 46 of restriction slide-bar 44 position.Spool 43 needs to change, therefore the mechanism fixing spool 43 wants easy disassembly and locked, slide-bar 44 front end is also taper when mounted, like this by between spool 43 roller to two taper shafts, the cone point of two axis of cone is corresponding with spool axle center hole, slide-bar 44 is pushed away to axle drive shaft direction, spool 43 lifts by two axis of cone, just complete fixing when spool 43 enters into positioning table 421, so both saved artificial installation, spool 43 is connected with axle drive shaft 42 again, after being in place, slide-bar 44 is produced by locked can the beginning of jackscrew 46, as Fig. 3, shown in 4, after spool 43 is rolled up steel wire, unlock slide-bar 44, slide-bar 44 is withdrawn from, spool 43 drops naturally, complete dismounting.The ground design installing spool 43 is gentle slope, and the spool in hole of directly rolling during installation puts in place, and location facilitates labour intensity little, after during dismounting spool, slide-bar is released, spool directly lands and to tumble along gentle slope, need not manually be shifted, directly lift with hoist ceiling crane during use, time saving and energy saving.
Also comprise the strand oscillator 6 be arranged between whole silk platform 3 and wind 4, the turning cylinder of described strand oscillator 6 is connected with axle drive shaft 42 by belt.In wind 4 front end, strand oscillator 6 is set, can make steel wire winding evenly, more closely knit.
Stand 31 is also provided with the whole silk wheels 33 of level, the horizontal pinch roller 332 that described level whole silk wheels 33 comprise two horizontally disposed horizontal guide wheels 331 and are embedded between two horizontal guide wheels 331.Whole silk platform 3 arranges the whole silk wheels 33 of level, steel wire can be made all to obtain combing in level and vertical direction, avoid steel wire to have dog leg, in order to avoid affect subsequent production.
Wire rod frame 2 side of stand 31 is provided with lead-in wire circle 34; Alignment circle 35 is provided with between vertical whole silk wheels 32 and the whole silk wheels 33 of level; Wind 4 side of stand 31 is provided with loop 36; Lead-in wire circle 34, alignment circle 35 and loop 36 are the positions in order to stable steel wire, avoid the vibration of steel wire to cause during access device and produce dislocation, increase the reliability of equipment.
Brake equipment also comprises the bobbin brake holding sheet 8 be arranged on axle drive shaft 42, and described bobbin brake holding sheet 8 free end is connected with deceleration bar 82 by axle bracing wire 81.When fracture of wire appears in system time, all devices just must be stopped then carrying out continued access, at this moment the inertia of spool is very large, need for a long time just can stop, so just lose time, be unfavorable for production work, but bobbin brake holding sheet can when needs bobbin stops, bobbin is made rapidly to stop, carry out keeping in repair and changing bobbin, increase work efficiency, increase operating personal to the controllability of equipment.
Brake holding sheet 7 and bobbin brake holding sheet 8 are respectively arranged with return spring 9; It can be that stop mechanism and brake holding axle hightail that brake holding sheet and bobbin brake holding sheet arrange return spring, avoids resetting in time and hindering system works.
During use, be lifted into by the wire rod of whole bundle on wire rod frame 2, the carrying of wire rod bundle level, is enclosed within wire rod bundle on cone cage 22, is then placed on triatic stay 23 by wire rod bundle; Find one end of steel wire through lead-in wire circle 34, through guide wheel 321, pinch roller 322 and guide wheel 321, from vertical whole silk wheels 32 out after, steel wire is through alignment circle 35, the whole silk wheels 33 of the level that enters again, through horizontal guide wheel 331, horizontal pinch roller 332 and horizontal guide wheel 331, to be wrapped in through strand oscillator 6 on the spool 43 fixed through loop 36, to this completes fixation with steel wire work; Open drive motor 41, drive motor 41 through reductor by transmission of power on axle drive shaft 42, axle drive shaft 42 drives spool 43 and slide-bar 44 to rotate, thus steel wire starts volume puts on spool 43, simultaneously axle drive shaft 42 drives the drive axis of strand oscillator 6, and strand oscillator 6 is also started working; Steel wire is tightened up, and the steel wire of therefore illegally occupying on wire rod frame 2 starts to rotate release steel wire, and the related vertical shaft 21 of the cone cage 22 of such wire rod frame 2, triatic stay 23 starts transmission under the effect of traction steel wire; Along with wire rod frame 2 is driven, steel wire discharges gradually; The shaping of steel wire vertical whole silk wheels 32, level whole silk wheels 33 on whole silk platform 3 is that steel wire four is more smooth smooth.
As shown in accompanying drawing 2,5, when wire rod frame 2 rotating speed is too fast, pull brake rod 72 by bracing wire 71, brake holding sheet 7 to be tightened up, brake holding sheet 7 holds vertical shaft 21 tightly, thus reduce the rotating speed of wire rod frame 2, when speed reaches predetermined speed, take-off the brake bar 72, brake holding sheet 7 resets and makes it to depart from the vertical shaft 21 of wire rod frame 2 by return spring 9; When needs spool 43 stops operating, pull deceleration bar 82, bobbin brake holding sheet 8 is tightened up in band moving axis bracing wire 81, bobbin brake holding sheet 8 is held axle drive shaft 42 tightly and is made it to slow down, thus spool 43 is slowed down, after producing a desired effect, unclamp deceleration bar 82 then return spring 9 causes spool brake holding sheet 8 unclamp axle drive shaft 42.
The inlet wire side of strand oscillator 6 also can arrange steady string holes, avoids the winding mass of steel wire vibration influence steel wire.At lead-in wire, circle 34 place can also arrange safe leader, avoids steel wire to hurt staff close to violent whipping during tail end.
To the above-mentioned explanation of disclosed the present embodiment, be that those skilled in the art can realize or use the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the most wide region consistent with principle disclosed herein and features of novelty.
Claims (10)
1. a steel wire winding device, is characterized in that: it comprises the wire rod frame (2) be successively set in frame (1), whole silk platform (3), wind (4) and brake equipment and forms;
Described wire rod frame (2) comprising: be inserted into the vertical shaft (21) that frame (1) can freely be rotated, the cone cage (22) being arranged on vertical shaft (21) top and be arranged on the triatic stay (23) of cone cage (22) bottom, described triatic stay (23) is fixedly connected with vertical shaft (21);
Described whole silk platform (3) comprising: be fixedly installed on the stand (31) in frame (1), be arranged on the vertical whole silk wheels (32) for whole silk on stand (31), and described vertical whole silk wheels (32) comprise two guide wheels (321) vertically arranged and the pinch roller (322) be embedded between two guide wheels (321);
Described wind (4) comprising: drive motor (41), the axle drive shaft (42) be connected with drive motor (41) by reductor, the slide-bar (44) being sleeved on the spool (43) on axle drive shaft (42) and joining with axle drive shaft (42) and use;
Described brake equipment comprises: be arranged on the brake holding sheet (7) of vertical shaft (21) root, bracing wire (71) that one end is fixedly connected with brake holding sheet (7) free end and the brake rod (72) that is fixedly connected with bracing wire (71) other end.
2. a kind of steel wire winding device according to claim 1, it is characterized in that: described axle drive shaft (42) is arranged in frame (1) by bearing seat, described axle drive shaft (42) one end is connected with drive motor (41) by belt, described axle drive shaft (42) other end is provided with positioning table (421), and described positioning table (421) front end is taper.
3. a kind of steel wire winding device according to claim 1 and 2, it is characterized in that: described slide-bar (44) is arranged in frame (1) by sliding sleeve (45), described slide-bar (44) one end is taper, the other end is inserted in sliding sleeve (45), described sliding sleeve (45) is provided with the jackscrew (46) of restriction slide-bar (44) position.
4. a kind of steel wire winding device according to claim 3, it is characterized in that: also comprise the strand oscillator (6) be arranged between whole silk platform (3) and wind (4), the turning cylinder of described strand oscillator (6) is connected with axle drive shaft (42) by belt.
5. a kind of steel wire winding device according to claim 4, it is characterized in that: described stand (31) is also provided with the whole silk wheels (33) of level, the horizontal pinch roller (332) that described level whole silk wheels (33) comprises two horizontally disposed horizontal guide wheels (331) and is embedded between two horizontal guide wheels (331).
6. a kind of steel wire winding device according to claim 5, is characterized in that: wire rod frame (2) side of described stand (31) is provided with lead-in wire circle (34).
7. a kind of steel wire winding device according to claim 6, is characterized in that: be provided with alignment circle (35) between described vertical whole silk wheels (32) and the whole silk wheels (33) of level.
8. a kind of steel wire winding device according to claim 7, is characterized in that: wind (4) side of described stand (31) is provided with loop (36).
9. a kind of steel wire winding device according to claim 1, it is characterized in that: brake equipment also comprises the bobbin brake holding sheet (8) be arranged on axle drive shaft (42), described bobbin brake holding sheet (8) free end is connected with deceleration bar (82) by axle bracing wire (81).
10. a kind of steel wire winding device according to claim 9, is characterized in that: described brake holding sheet (7) and bobbin brake holding sheet (8) are respectively arranged with return spring (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510046284.2A CN104609250B (en) | 2015-01-29 | 2015-01-29 | A kind of steel wire winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510046284.2A CN104609250B (en) | 2015-01-29 | 2015-01-29 | A kind of steel wire winding device |
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| CN104609250A true CN104609250A (en) | 2015-05-13 |
| CN104609250B CN104609250B (en) | 2018-04-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510046284.2A Active CN104609250B (en) | 2015-01-29 | 2015-01-29 | A kind of steel wire winding device |
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| CN (1) | CN104609250B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105858333A (en) * | 2016-05-27 | 2016-08-17 | 合肥太通制冷科技有限公司 | Self-control anti-disordered plate winding production line |
| CN107673117A (en) * | 2016-08-02 | 2018-02-09 | 天津市银鹤金属制品有限公司 | A kind of preparation method of steel wire coiler |
| CN109440276A (en) * | 2018-11-08 | 2019-03-08 | 南阳宇翔工艺品有限公司 | A kind of carpet weaving rapidly and efficiently twines machine processed with fine filling |
| CN111115377A (en) * | 2019-12-06 | 2020-05-08 | 温州职业技术学院 | Steel wire winding device |
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| CN105858333A (en) * | 2016-05-27 | 2016-08-17 | 合肥太通制冷科技有限公司 | Self-control anti-disordered plate winding production line |
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| CN111115377A (en) * | 2019-12-06 | 2020-05-08 | 温州职业技术学院 | Steel wire winding device |
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|---|---|
| CN104609250B (en) | 2018-04-10 |
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Denomination of invention: A wire winding device Effective date of registration: 20220919 Granted publication date: 20180410 Pledgee: Bank of China Limited by Share Ltd. Cangzhou branch Pledgor: HEBEI HONGYU COMMUNICATION EQUIPMENT Co.,Ltd. Registration number: Y2022130000072 |
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