CN104608164B - Solar cell module edge chamfering method - Google Patents
Solar cell module edge chamfering method Download PDFInfo
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- CN104608164B CN104608164B CN201510054378.4A CN201510054378A CN104608164B CN 104608164 B CN104608164 B CN 104608164B CN 201510054378 A CN201510054378 A CN 201510054378A CN 104608164 B CN104608164 B CN 104608164B
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- edge
- chamfered edge
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- holding
- battery module
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention aims at overcoming the shortcoming that tempered glass forming a battery module is easily broken when the battery module is subjected to edge trimming by means of a battery module edge trimming method in the prior art and providing a solar cell module edge chamfering method capable of reducing breakage rate of the tempered glass forming the battery module. An edge chamfering device is adopted to conduct edge chamfering on the battery module and is provided with an edge chamfering knife. By means of the solar cell module edge chamfering method and due to the fact that slant cutting feed is conducted on a workpiece at the position away from the end of the battery module, corners of the tempered glass are staggered during cutting feed, and the side portion of the tempered glass serves as a cutting feed position, so that the easily-broken positions of the tempered glass are avoided, damage possibility of the tempered glass is reduced, and the breakage rate of the battery module is reduced. Due to the fact that the feeding direction of the knife and the direction of the side portion of the battery module form an included angle of smaller than 90 degrees during cutting feed and is not easily clamped by the tempered glass and the breakage rate of the battery module is reduced, the technical problem that the tempered glass easily breaks when the battery module is subjected to edge trimming is effectively solved, and the finished product rate of the battery module is improved.
Description
Technical field
The present invention relates to a kind of solar module chamfered edge method.
Background technology
In solar module production field, automated production is the direction of development, in this evolution, to various
The automaticity of solar module production equipment requires more and more higher, such as, deburring to solar module,
During trimming process step automated job, electronic knife tool, when from the end feed on each side, forms the tempering glass of battery component
Glass is broken also to have impact on the production efficiency of trimming process step so that the decrease in yield of trimming process step, improves the one-tenth of production
This.In addition, during deburring, safety glass is broken, in order to solve the technical problem of toughened glass crushing, technical staff
All studied from parameters such as the structure of knife, the depth of feed, feeds, but the breakable problem of fiberglass is all the time not
Solve to effective.
Content of the invention
The purpose of the present invention is, to form when to battery component edge trimming for using prior art battery component edge trimming method
The breakable deficiency of safety glass of battery component, provides a kind of broken sun that can reduce composition battery component safety glass
The trimming method of energy battery component.
The purpose of the present invention is achieved by the following technical solution：
A kind of solar module chamfered edge method, carries out chamfered edge, described chamfered edge dress using chamfered edge device to battery component
Install and be equipped with edge tool, comprise the steps during chamfered edge：
A, edge tool is moved to an off at the position b1 of open end one, the direction of feed of adjustment edge tool, make edge tool
Direction of feed and edge one a at an acute angle, towards end one feed after the position of b1 is to edge one feed, between b1 to end one
Edge one chamfered edge；
B, cutter head is turned 180 degree, by end one towards the direction feed of end two, complete b1 to cutting between end two
Side, completes the chamfered edge of whole edge one；
C, complete the chamfered edge of edge two, edge three, edge four according to the method for step a and b；
After completing the chamfered edge of edge one, it is sequentially completed edge two, edge three, edge in the direction of the clock or counterclockwise
Four chamfered edge；
Described chamfered edge device is made up of described edge tool, cutting angle adjustment motor and axle cohesion device, cutting angle adjustment electricity
The connecting shaft of machine is fixedly connected edge tool, and described axle cohesion device is formed by holding disk, holding folder and holding driving tightly, described holding
Disk is fixedly and coaxially connected with connecting shaft, and described folder of holding tightly is at least two, can hold tightly or leave and embrace in the presence of holding driving tightly
Tight disk, described cohesion device is fixedly installed in frame；
The described holding face holding folder tightly is arcwall face, matches to the corresponding cambered surface of the external peripheral surface of described holding disk；
Described holds folder tightly for two be oppositely arranged, and is located at the both sides of holding disk respectively；
Described holding is driven to cylinder one, is fixedly connected holding folder by the end of cylinder one piston rod；
Also include edge tool retractor device, edge tool retractor device is connected by connecting shaft, is stretched out by edge tool retractor device
Or retraction edge tool；
Described edge tool retractor device is cylinder two, is fixedly connected connecting shaft by cylinder two cylinder body, by cylinder two piston
The end of bar is fixedly connected edge tool；
Described edge tool is blade, and described blade is fixedly connected described blade by blade mounting blocks, and blade is fixed
It is arranged on the side of blade mounting blocks；
Cutting angle adjustment motor is stepper motor or servomotor.
When deburring is carried out to battery component using the method for the present invention, due to leaving the position of battery component end to work
Part carries out oblique-feeding, the corner of the fiberglass that staggered in feed, but from the edge of fiberglass as access site, therefore
Avoid the frangible position of fiberglass, decrease the damage of fiberglass, also just decrease the percentage of damage of battery component, due to feed
When, the direction of feed of knife forms, with the direction of battery component edge, the angle being less than 90 degree, therefore, is difficult to be blocked by fiberglass,
Equally decrease the broken of fiberglass, therefore efficiently solve the breakable technology of fiberglass when to battery component edge trimming difficult
Topic, makes the yield rate of battery component obtain raising.
Brief description
Fig. 1 is solar module chamfered edge method chipping edger chamfered edge device embodiment structural representation of the present invention；
Fig. 2 shows for solar module chamfered edge method chipping edger chamfered edge assembly axis cohesion device example structure of the present invention
It is intended to；
Fig. 3 is solar module chamfered edge method Tool in Cutting position of the present invention and track route schematic diagram.
Description of reference numerals
1- battery component 3- end one 4- edge, one 5- edge two 6- end two
401- cutting angle adjusts motor 402- reductor 403- electric machine support 404- shaft coupling 405- holding disk 406-
Hold tightly and drive 407- bearing connecting seat 408- connecting shaft 409- cylinder two 410- blade pressuring plate 411- blade mounting blocks
412- edge tool 413- holds folder 414- frame tightly
Specific embodiment
Below in conjunction with the accompanying drawings and embodiment the present invention will be further described：
As shown in figure 3, the direction of arrow represents the direction of motion of edge tool.This solar energy solar module chamfered edge method
Middle using trimmer, battery component is completed deburring work.In deburring, first battery component 1 is positioned on the table and solid
Fixed, preferably make the center of battery component and the center superposition of workbench.Edge tool 412 is moved to and leaves battery component end one
3 position, reaches b1 position, edge tool 412 is tilted so as to angle a of feed and battery component edge 1 at an acute angle, and
Afterwards to battery component 1 feed, edge tool 412 is made to penetrate the edge of battery component, then along battery component edge 1 to battery
End 3 direction of assembly is moved, and is pointed to edge 1 deburring of the battery component between access site b1 and end 1, completes b1
To after the deburring of the edge one between end 1,180 degree adjusts the direction of edge tool 412, from the end 1 of battery component towards former
The direction feed of access site b1, the edge 1 that edge tool is inserted at b1 after edge tool moves to the position of b1 is right again
Battery component edge one deburring, until end 26, completes the deburring of the whole edge 1 to battery component.As stated above according to
The secondary deburring completing to battery component edge 25 and other edge.When to each edge deburring, the depth of cut of edge tool keeps
Constant, it is, when to battery component edge one deburring, from b1 to end, the depth of cut between one 3 and b1 are between end 26
The depth of cut is equal, and does not have feed to battery component from end 1 to b1.
In above-mentioned trimming method, because the initial access site b1 of edge tool 412 leaves the end 1 of battery component,
So this corner of fiberglass will not be caused in feed to clash into broken, direction of feed and edge side it is therefore prevented that fiberglass
To angle be acute angle, make during feed the contact surface between the edge of edge tool and battery component be inclined-plane, it is to avoid battery component
The generation of folder knife phenomenon, is therefore difficult to be blocked by fiberglass, it is to avoid fiberglass crushes.
For the consideration for working (machining) efficiency, the initial position of the feed distance apart from end can be as short as possible, reduces
The idle stroke of edge tool, shortens the running stroke of edge tool.
In the process to battery component, it is preferably as follows trimmer and deburring is completed to battery component.
As shown in Figure 1-2, solar module chipping edger chamfered edge device of the present invention is adjusted by edge tool 412, cutting angle
Motor, axle cohesion device composition, pass through shaft coupling 404 by the output end that cutting angle adjusts motor solid with one end of connecting shaft 408
Fixed connection, the other end of connecting shaft 408 connects edge tool 412.Axle cohesion device is accessibly connected holding disk by holding disk 405 tightly
Two hold folder 413 tightly and hold folder driving 406 composition tightly, and holding disk 405 is coaxially fixedly installed on outside connecting shaft 408, and each holds folder tightly
Held tightly by one and drive 406 drivings, two holding folders are oppositely arranged, preferably cylinder makees one is to hold folder driving 406 tightly, holds folder 413 tightly and sets
Put the end in cylinder one piston rod, when need are held tightly, two cylinder one piston rod being oppositely arranged stretches out, and connects with holding disk 405
Touch, embraced will be held tightly tight.Hold driving tightly to be fixedly installed in frame 414.In order that edge tool easily enters workpiece in feed, cut
Side knife connects connecting shaft 408 by edge tool retractor device.Preferably edge tool retractor device is cylinder 2 409, and edge tool is knife
Piece, cylinder two piston rod end is fixedly installed blade mounting blocks 411, and blade is fixed on blade mounting blocks by blade pressuring plate 410
411 sidepiece.It is preferably provided with two blades, be separately fixed at the both sides of blade mounting blocks.Preferably edge tool cutting angle adjustment electricity
Machine is servomotor or stepper motor.
During installation, cutting angle adjustment motor is fixed in frame 414 by electric machine support, and cutting angle adjusts the output of motor
Axle is fixedly connected the input shaft of reductor, is fixedly connected with connecting shaft 408 by shaft coupling 404 by the output shaft of reductor, even
Spindle passes through bearing and bearing connecting seat 407 is connected with gantry rotation.
During work, edge tool 412 is located at retracted position so as to away from workpiece, cutting angle adjustment motor work, will cut first
Side knife turns to the angle being easy to feed, and cylinder one piston rod stretches out, and holds folder 413 holding holding disk 405, cutting angle adjustment electricity tightly
Machine quits work, and its axle is fastened.Cylinder two piston rod stretches out, and to workpiece feed, edge tool cuts to workpiece.
In order to increase the stability of cutting, cylinder two is three axle cylinders, equally, in order to increase the dynamics of frame holding and consolidate
Property, cylinder one is three axle cylinders.
Claims (10)
1. a kind of solar module chamfered edge method it is characterised in that carry out chamfered edge, institute using chamfered edge device to battery component
State chamfered edge device and be provided with edge tool, comprise the steps during chamfered edge：
A, edge tool is moved to an off at the position b1 of open end one (3), the direction of feed of adjustment edge tool, make entering of edge tool
Knife direction and edge one a at an acute angle, towards end one (3) feed after the position of b1 is to edge one (4) feed, to b1 to end
Edge one chamfered edge between one (3)；
B, cutter head is turned 180 degree, by end one (3) towards the direction feed of end two (6), complete b1 between end two (6)
Chamfered edge, complete the chamfered edge of whole edge one (4)；
C, complete the chamfered edge of edge two, edge three, edge four according to the method for step a and b.
2. as claimed in claim 1 a kind of solar module chamfered edge method it is characterised in that completing the chamfered edge of edge one
Afterwards, it is sequentially completed edge two, edge three, the chamfered edge of edge four in the direction of the clock or counterclockwise.
3. as claimed in claim 1 a kind of solar module chamfered edge method it is characterised in that described chamfered edge device is by institute
State edge tool (412), cutting angle adjustment motor (401) and axle cohesion device composition, cutting angle adjusts the connecting shaft of motor (401)
(408) it is fixedly connected edge tool (412), described axle cohesion device is driven by holding disk (405), holding folder (413) and holding tightly
(406) form, described holding disk (405) and connecting shaft (408) are fixedly and coaxially connected, described folder (413) of holding tightly is at least two,
Can hold or leave holding disk (405) tightly in the presence of holding driving (406) tightly, described axle cohesion device is fixedly installed on frame
(414) on.
4. as claimed in claim 3 a kind of solar module chamfered edge method it is characterised in that described holding folder (413)
Holding face be arcwall face, match to the corresponding cambered surface of the external peripheral surface of described holding disk (405).
5. a kind of solar module chamfered edge method as described in claim 3 or 4 is it is characterised in that described holding is pressed from both sides
For two be oppositely arranged, it is located at the both sides of holding disk respectively.
6. as claimed in claim 3 a kind of solar module chamfered edge method it is characterised in that described holding drives
(406) it is cylinder one, holding folder (413) is fixedly connected by the end of cylinder one piston rod.
7. a kind of solar module chamfered edge method is stretched it is characterised in that also including edge tool as claimed in claim 3
Device, connects edge tool retractor device by connecting shaft (408), is stretched out by edge tool retractor device or retraction edge tool.
8. solar module chamfered edge method as claimed in claim 7 is it is characterised in that described edge tool retractor device
For cylinder two, connecting shaft is fixedly connected by cylinder two cylinder body, edge tool is fixedly connected by the end of cylinder two piston rod.
9. solar module chamfered edge method as claimed in claim 3 is it is characterised in that described edge tool is blade,
It is fixedly connected described blade by blade mounting blocks (411), blade is fixedly installed on the side of blade mounting blocks.
10. solar module chamfered edge method as claimed in claim 3 is it is characterised in that cutting angle adjusts motor (401)
For stepper motor or servomotor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510054378.4A CN104608164B (en) | 2015-01-28 | 2015-01-28 | Solar cell module edge chamfering method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510054378.4A CN104608164B (en) | 2015-01-28 | 2015-01-28 | Solar cell module edge chamfering method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104608164A CN104608164A (en) | 2015-05-13 |
| CN104608164B true CN104608164B (en) | 2017-02-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510054378.4A Active CN104608164B (en) | 2015-01-28 | 2015-01-28 | Solar cell module edge chamfering method |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114474193B (en) * | 2022-01-29 | 2024-05-14 | 苏州晟成光伏设备有限公司 | Secondary trimming equipment of photovoltaic module |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102500762B (en) * | 2011-11-04 | 2013-12-04 | 昌河飞机工业（集团）有限责任公司 | Numerical control processing method of thin-wall aluminium honeycomb part |
| CN202668607U (en) * | 2012-06-20 | 2013-01-16 | 常州天合光能有限公司 | Automatic edge cutting device |
| US9539736B2 (en) * | 2012-08-07 | 2017-01-10 | Palo Alto Research Center Incorporated | Mechanical method for producing micro- or nano-scale textures |
| CN202922664U (en) * | 2012-10-30 | 2013-05-08 | 常州兆阳光能科技有限公司 | Trimming device for solar cell panel |
| CN103848373B (en) * | 2012-12-06 | 2016-12-21 | 苏州宏瑞达新能源装备有限公司 | Jacking rotating mechanism |
| CN203792374U (en) * | 2014-04-29 | 2014-08-27 | 英利能源（中国）有限公司 | Frame silicone cutting device for solar cell module |
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Effective date of registration: 20211124 Address after: 066000 room 216, No. 33, lanyue street, Haigang District, Qinhuangdao City, Hebei Province Patentee after: Qinhuangdao boyuno Technology Co.,Ltd. Address before: 066001 No. 33, lanyue street, North Industrial Zone, Haigang District, Qinhuangdao City, Hebei Province Patentee before: QINHUANGDAO BOOSTSOLAR PHOTOVOLTAIC EQUIPMENT Co.,Ltd. |