CN104608164A - Solar cell module edge chamfering method - Google Patents
Solar cell module edge chamfering method Download PDFInfo
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- CN104608164A CN104608164A CN201510054378.4A CN201510054378A CN104608164A CN 104608164 A CN104608164 A CN 104608164A CN 201510054378 A CN201510054378 A CN 201510054378A CN 104608164 A CN104608164 A CN 104608164A
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- edge
- tightly
- chamfered edge
- tool
- battery module
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention aims at overcoming the shortcoming that tempered glass forming a battery module is easily broken when the battery module is subjected to edge trimming by means of a battery module edge trimming method in the prior art and providing a solar cell module edge chamfering method capable of reducing breakage rate of the tempered glass forming the battery module. An edge chamfering device is adopted to conduct edge chamfering on the battery module and is provided with an edge chamfering knife. By means of the solar cell module edge chamfering method and due to the fact that slant cutting feed is conducted on a workpiece at the position away from the end of the battery module, corners of the tempered glass are staggered during cutting feed, and the side portion of the tempered glass serves as a cutting feed position, so that the easily-broken positions of the tempered glass are avoided, damage possibility of the tempered glass is reduced, and the breakage rate of the battery module is reduced. Due to the fact that the feeding direction of the knife and the direction of the side portion of the battery module form an included angle of smaller than 90 degrees during cutting feed and is not easily clamped by the tempered glass and the breakage rate of the battery module is reduced, the technical problem that the tempered glass easily breaks when the battery module is subjected to edge trimming is effectively solved, and the finished product rate of the battery module is improved.
Description
Technical field
The present invention relates to a kind of solar module chamfered edge method.
Background technology
In solar module production field, automated production is the direction of development, in this evolution, require more and more higher to the automaticity of various solar module production equipment, such as, to the deburring of solar module, when trimming process step automated job, electronic knife tool is when from the end feed on each limit, the safety glass of composition battery component is easily broken, make the decrease in yield of trimming process step, also have impact on the production efficiency of trimming process step, improve production cost.In addition in the process of deburring, safety glass is easily broken, in order to solve the technical problem of toughened glass crushing, technical staff is all studied from the parameter such as the degree of depth, feed of the structure of cutter, feed, but the breakable problem of fiberglass is not effectively solved all the time.
Summary of the invention
The object of the invention is for employing prior art battery component edge trimming method when to battery component edge trimming, the breakable deficiency of safety glass of composition battery component, provides a kind of trimming method that can reduce the solar module of the fragmentation of composition battery component safety glass.
The object of the invention is to be achieved through the following technical solutions:
A kind of solar module chamfered edge method, adopt chamfered edge device to carry out chamfered edge to battery component, described chamfered edge device is provided with edge tool, comprises the steps: during chamfered edge
A, edge tool is moved to the b1 place, position leaving end one, the direction of feed of adjustment edge tool, the direction of feed of edge tool and edge one is made to acutangulate a, towards end one feed after the position of b1 is to edge one feed, to edge one chamfered edge between b1 to end one;
B, cutter head is adjusted turnback, by the direction feed of end one towards end two, complete the chamfered edge between b1 to end two, complete the chamfered edge on whole limit one;
C, complete the chamfered edge of edge two, edge three, edge four according to the method for step a and b;
After completing the chamfered edge of edge one, complete the chamfered edge of edge two, edge three, edge four in the direction of the clock or counterclockwise successively;
Described chamfered edge device adjusts motor by described edge tool, cutting angle and axle enclasp device forms, the connecting axle of cutting angle adjustment motor is fixedly connected with edge tool, described axle enclasp device by holding dish tightly, hold folder tightly and hold driving tightly and form, described dish of holding tightly is coaxially fixedly connected with connecting axle, described folder of holding tightly is at least two, can hold tightly or leave under the effect of holding driving tightly and hold dish tightly, described enclasp device be fixedly installed in frame;
The described face of holding tightly of holding folder tightly is arcwall face, matches to described corresponding cambered surface of holding the external peripheral surface of dish tightly;
Described holds folder tightly for two that are oppositely arranged, and lays respectively at the both sides of holding dish tightly;
Described holding tightly drives as cylinder one, is connected hold folder tightly by the end winding support of cylinder one piston rod;
Also comprise edge tool retractor device, connect edge tool retractor device by connecting axle, stretched out or retraction edge tool by edge tool retractor device;
Described edge tool retractor device is cylinder two, is fixedly connected with motor shaft by cylinder two cylinder body, connects edge tool by the end winding support of cylinder two piston rod;
Described edge tool is blade, and described blade is put block by blade installation and is fixedly connected with described blade, and blade is fixedly installed on the side of blade mounting blocks;
Cutting angle adjustment motor is stepper motor or servomotor.
When adopting method of the present invention to carry out deburring to battery component, owing to carrying out oblique-feeding in the position leaving battery component end to workpiece, to stagger when feed the bight of fiberglass, but from the edge of fiberglass as access site, therefore the frangible position of fiberglass is avoided, decrease the damage of fiberglass, also the percentage of damage of battery component is just decreased, during due to feed, the direction of feed of cutter and the direction of battery component edge form the angle being less than 90 degree, therefore, not easily blocked by fiberglass, decrease the fragmentation of fiberglass equally, therefore efficiently solve to the breakable technical barrier of fiberglass during battery component edge trimming, the yield rate of battery component is made to obtain raising.
Accompanying drawing explanation
Fig. 1 is solar module chamfered edge method chipping edger chamfered edge device example structure schematic diagram of the present invention;
Fig. 2 is solar module chamfered edge method chipping edger chamfered edge assembly axis enclasp device example structure schematic diagram of the present invention;
Fig. 3 is solar module chamfered edge method Tool in Cutting position of the present invention and track route schematic diagram.
Description of reference numerals
4-edge one 5-edge two 6-end, 1-battery component 3-end one two
401-cutting angle adjustment motor 402-reductor 403-electric machine support 404-shaft coupling 405-holds dish 406-tightly and holds tightly and drive 407-bearing Connection Block 408-connecting axle 409-cylinder two 410-blade pressuring plate 411-blade mounting blocks 412-edge tool 413-to hold folder 414-frame tightly
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention will be further described:
As shown in Figure 3, the direction of arrow represents the direction of motion of edge tool.Trimmer is adopted to complete deburring work to battery component in this solar energy solar module chamfered edge method.When deburring, first battery component 1 located on the table and fix, preferably making the center of battery component and the center superposition of workbench.Edge tool 412 is moved to the position leaving battery component end 1, arrive b1 position, edge tool 412 is tilted, the angle a of its feed and battery component edge 1 are acutangulated, then to battery component 1 feed, edge tool 412 is made to penetrate the edge of battery component, direction, end 3 then along from battery component edge 1 to battery component is moved, to edge 1 deburring of the battery component be positioned between access site b1 and end 1, after completing the deburring of the edge one between b1 to end 1,180 degree adjust the direction of edge tools 412, from the end 1 of battery component towards the direction feed of former access site b1, after edge tool moves to the position of b1, edge tool is inserted into the edge 1 at b1 place again to battery component edge one deburring, until end 26, complete the deburring to the whole edge 1 of battery component.Complete the deburring to battery component edge 25 and other edge as stated above successively.When to each edge deburring, the depth of cut of edge tool remains unchanged, namely, when to one deburring of battery component edge, the depth of cut from b1 to end between one 3 is equal with the depth of cut between b1 to end 26, and from end 1 to b1 feed is not had to battery component.
In above-mentioned trimming method, initial access site b1 due to edge tool 412 leaves the end 1 of battery component, so shock can not be caused when feed to this bight of fiberglass, prevent the fragmentation of fiberglass, the angle in direction of feed and edge direction is acute angle, when making feed edge tool and battery component edge between contact surface be inclined-plane, avoid the generation of battery component folder cutter phenomenon, therefore not easily blocked by fiberglass, avoid fiberglass broken.
For the consideration for working (machining) efficiency, the distance of the initial position distance end of feed can be short as far as possible, reduces the idle stroke of edge tool, shorten the running stroke of edge tool.
To in the process of battery component, be preferably as follows trimmer and deburring is completed to battery component.
As shown in Figure 1-2, solar module chipping edger chamfered edge device of the present invention adjusts motor by edge tool 412, cutting angle, axle enclasp device forms, the output being adjusted motor by cutting angle is fixedly connected with by shaft coupling 404 one end with connecting axle 408, and the other end of connecting axle 408 connects edge tool 412.Axle enclasp device by hold tightly dish 405 be accessibly connected hold tightly two of dish hold folder 413 tightly and hold tightly folder driving 406 form, holding dish 405 tightly is coaxially fixedly installed on outside connecting axle 408, each folder of holding tightly is held driving 406 tightly by one and is driven, two hold folder tightly is oppositely arranged, and preferred cylinder does one for holding folder driving 406 tightly, holds the end that folder 413 is arranged on cylinder one piston rod tightly, when holding tightly, two cylinder one piston rods be oppositely arranged stretch out, and hold dish 405 tightly and contact, and will hold dish tightly and hold tightly.Hold driving tightly to be fixedly installed in frame 414.In order to make edge tool easily enter workpiece when feed, edge tool connects connecting axle 408 by edge tool retractor device.Preferred edge tool retractor device is cylinder 2 409, and edge tool is blade, and cylinder two piston rod end is fixedly installed blade mounting blocks 411, and blade is fixed on the sidepiece of blade mounting blocks 411 by blade pressuring plate 410.Two blades are preferably set, are separately fixed at the both sides of blade mounting blocks.Preferred edge tool cutting angle adjustment motor is servomotor or stepper motor.
During installation, cutting angle adjustment motor is fixed in frame 414 by electric machine support, the output shaft of cutting angle adjustment motor is fixedly connected with the power shaft of reductor, be fixedly connected with connecting axle 408 by shaft coupling 404 by the output shaft of reductor, connecting axle is connected with gantry rotation by bearing and bearing Connection Block 407.
During work, first edge tool 412 is positioned at retracted position, makes it away from workpiece, cutting angle adjustment machine operation, edge tool is turned to the angle being easy to feed, cylinder one piston rod stretches out, hold folder 413 tightly and hold dish 405 tightly, cutting angle adjustment motor quits work, and its axle is fastened.Cylinder two piston rod stretches out, and to workpiece feed, edge tool cuts workpiece.
In order to increase the stability of cutting, cylinder two is three axle cylinders, and equally, in order to increase the dynamics and steadiness that frame holds tightly, cylinder one is three axle cylinders.
Claims (10)
1. a solar module chamfered edge method, is characterized in that, adopt chamfered edge device to carry out chamfered edge to battery component, described chamfered edge device is provided with edge tool, comprises the steps: during chamfered edge
A, edge tool is moved to the b1 place, position leaving end one (3), the direction of feed of adjustment edge tool, the direction of feed of edge tool and edge one is made to acutangulate a, towards end one (3) feed after the position of b1 is to edge one (4) feed, to edge one chamfered edge between b1 to end one (3);
B, cutter head is adjusted turnback, by the direction feed of end one (3) towards end two (6), complete the chamfered edge between b1 to end two (6), complete the chamfered edge on whole limit one (4);
C, complete the chamfered edge of edge two, edge three, edge four according to the method for step a and b.
2. a kind of solar module chamfered edge method as claimed in claim 1, is characterized in that, after completing the chamfered edge of edge one, completes the chamfered edge of edge two, edge three, edge four in the direction of the clock or counterclockwise successively.
3. a kind of solar module chamfered edge method as claimed in claim 1, it is characterized in that, described chamfered edge device is by described edge tool (412), cutting angle adjustment motor (401) and axle enclasp device composition, the connecting axle (408) at cutting angle adjustment motor (401) is fixedly connected with edge tool (412), described axle enclasp device is by holding dish (405) tightly, hold folder (413) tightly and hold driving (406) composition tightly, described dish (405) of holding tightly is coaxially fixedly connected with connecting axle (408), described folder (413) of holding tightly is at least two, can hold tightly under the effect of holding driving (406) tightly or leave and hold dish (405) tightly, described enclasp device is fixedly installed in frame (414).
4. a kind of solar module chamfered edge method as claimed in claim 3, is characterized in that, described in hold folder (413) tightly the face of holding tightly be arcwall face, match to described corresponding cambered surface of holding the external peripheral surface coiling (405) tightly.
5. a kind of solar module chamfered edge method as described in claim 3 or 4, is characterized in that, described holds folder tightly for two that are oppositely arranged, and lays respectively at the both sides of holding dish tightly.
6. a kind of solar module chamfered edge method as claimed in claim 3, is characterized in that, described holds driving (406) tightly for cylinder one, is connected hold folder (413) tightly by the end winding support of cylinder one piston rod.
7. a kind of solar module chamfered edge method as claimed in claim 3, is characterized in that, also comprise edge tool retractor device, connects edge tool retractor device, stretched out or retraction edge tool by edge tool retractor device by connecting axle (408).
8. solar module chamfered edge method as claimed in claim 7, it is characterized in that, described edge tool retractor device is cylinder two, is fixedly connected with motor shaft by cylinder two cylinder body, connects edge tool by the end winding support of cylinder two piston rod.
9. solar module chamfered edge method as claimed in claim 3, it is characterized in that, described edge tool is blade, and described blade is put block (411) by blade installation and is fixedly connected with described blade, and blade is fixedly installed on the side of blade mounting blocks.
10. solar module chamfered edge method as claimed in claim 3, is characterized in that, cutting angle adjustment motor (401) is stepper motor or servomotor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510054378.4A CN104608164B (en) | 2015-01-28 | 2015-01-28 | Solar cell module edge chamfering method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510054378.4A CN104608164B (en) | 2015-01-28 | 2015-01-28 | Solar cell module edge chamfering method |
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| CN104608164A true CN104608164A (en) | 2015-05-13 |
| CN104608164B CN104608164B (en) | 2017-02-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510054378.4A Active CN104608164B (en) | 2015-01-28 | 2015-01-28 | Solar cell module edge chamfering method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023142688A1 (en) * | 2022-01-29 | 2023-08-03 | 苏州晟成光伏设备有限公司 | Secondary trimming device for photovoltaic assembly |
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| CN102500762A (en) * | 2011-11-04 | 2012-06-20 | 昌河飞机工业（集团）有限责任公司 | Numerical control processing method of thin-wall aluminium honeycomb part |
| CN202668607U (en) * | 2012-06-20 | 2013-01-16 | 常州天合光能有限公司 | Automatic edge cutting device |
| CN202922664U (en) * | 2012-10-30 | 2013-05-08 | 常州兆阳光能科技有限公司 | Trimming device for solar cell panel |
| US20140041504A1 (en) * | 2012-08-07 | 2014-02-13 | Palo Alto Research Center Incorporated | Mechanical Method For Producing Micro- Or Nano-Scale Textures |
| CN103848373A (en) * | 2012-12-06 | 2014-06-11 | 苏州宏瑞达新能源装备有限公司 | Jack-up rotating mechanism |
| CN203792374U (en) * | 2014-04-29 | 2014-08-27 | 英利能源（中国）有限公司 | Frame silicone cutting device for solar cell module |
-
2015
- 2015-01-28 CN CN201510054378.4A patent/CN104608164B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102500762A (en) * | 2011-11-04 | 2012-06-20 | 昌河飞机工业（集团）有限责任公司 | Numerical control processing method of thin-wall aluminium honeycomb part |
| CN202668607U (en) * | 2012-06-20 | 2013-01-16 | 常州天合光能有限公司 | Automatic edge cutting device |
| US20140041504A1 (en) * | 2012-08-07 | 2014-02-13 | Palo Alto Research Center Incorporated | Mechanical Method For Producing Micro- Or Nano-Scale Textures |
| CN202922664U (en) * | 2012-10-30 | 2013-05-08 | 常州兆阳光能科技有限公司 | Trimming device for solar cell panel |
| CN103848373A (en) * | 2012-12-06 | 2014-06-11 | 苏州宏瑞达新能源装备有限公司 | Jack-up rotating mechanism |
| CN203792374U (en) * | 2014-04-29 | 2014-08-27 | 英利能源（中国）有限公司 | Frame silicone cutting device for solar cell module |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2023142688A1 (en) * | 2022-01-29 | 2023-08-03 | 苏州晟成光伏设备有限公司 | Secondary trimming device for photovoltaic assembly |
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| CN104608164B (en) | 2017-02-22 |
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Effective date of registration: 20211124 Address after: 066000 room 216, No. 33, lanyue street, Haigang District, Qinhuangdao City, Hebei Province Patentee after: Qinhuangdao boyuno Technology Co.,Ltd. Address before: 066001 No. 33, lanyue street, North Industrial Zone, Haigang District, Qinhuangdao City, Hebei Province Patentee before: QINHUANGDAO BOOSTSOLAR PHOTOVOLTAIC EQUIPMENT Co.,Ltd. |
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