CN104593921A - Method for weaving leather fabric by cow leather fiber spinning yarns - Google Patents

Method for weaving leather fabric by cow leather fiber spinning yarns Download PDF

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Publication number
CN104593921A
CN104593921A CN201510037915.4A CN201510037915A CN104593921A CN 104593921 A CN104593921 A CN 104593921A CN 201510037915 A CN201510037915 A CN 201510037915A CN 104593921 A CN104593921 A CN 104593921A
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China
Prior art keywords
fabric
kraft fibers
yarn
fibers
hair
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Pending
Application number
CN201510037915.4A
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Chinese (zh)
Inventor
俞繁华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiaxing Oakland special leather technology Co., Ltd.
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俞繁华
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Priority to CN201510037915.4A priority Critical patent/CN104593921A/en
Publication of CN104593921A publication Critical patent/CN104593921A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04Blended or other yarns or threads containing components made from different materials
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C15/00Calendering, pressing, ironing, glossing or glazing textile fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics
    • D06C7/02Setting

Abstract

The invention discloses a method for weaving a leather fabric by cow leather fiber spinning yarns, and aims at providing a method for weaving a leather fabric by cow leather fiber spinning yarns, which has the advantages of high strength, good air ventilating property and long service life. The method is characterized by sequentially comprising the following steps of wool mixing treatment, yarn spinning, fabric weaving, shaping, and subsequent arrangement and processing. The leather fabric manufactured by the method has the advantages that the cow leather fibers and polyamide fibers are blended, are spun into the cow leather fiber yarns, and are weaved into a base fabric of the cow leather fiber, so as to solve the problem that the cow leather fibers cannot be directly blended into the yarns and weaved into the fabric like other long fibers; when the cow leather fibers are spun into the yarns and are weaved into the base fabric, so the strength and air ventilating property of the fabric are greatly improved, the leftovers of the cow leather are more effectively utilized, the function is well performed, and the manufactured product has long service life; the fabric can be used as a novel fabric for manufacturing clothes, shoes, bags, sofas and the like.

Description

The method of genuine leather fabric is weaved with kraft fibers yarn
Technical field
The present invention relates to the manufacture method of leather fabric, particularly relate to a kind of method that kraft fibers spun yarn is woven into genuine leather fabric again.
Background technology
Along with the raising of people's living standard, consumers in general restart to pursue pure natural fabric, as cotton, all woolen, true ox-hide, true sheepskin etc.But the plantation of the material require long period of these pure naturals or cultivation could produce, and therefore, their price is high year by year.To this numerous developer start to find become product with these natural materials processings after the remaining leftover pieces method of being redeveloped and recycling.As number of patent application: the production method of CN201210168141.5 cowhide fiber base fabric, it be by ox-hide leftover pieces solution fibre after kraft fibers manages lapping through combing, air-laid, water sting in advance, sting consolidate, press dry, dye, dry, trimming, packaging, make ox-hide base cloth by non-woven technology.Because kraft fibers is short, do not resemble the long fibers such as cotton, wool, the rabbit hair and can make yarn by direct spinning, cloth is made into again with this yarn, this patent adopts the technology of producing nonwoven, by these short kraft fibers by the fine water flow jet of water jet process high pressure on one or more layers fiber web, make these kraft fibers mutually entangled, form fibre web, then through pressing dry, dyeing, dry, trimming etc. forms nonwoven cowhide fiber base fabric primarily of kraft fibers composition.Also all there is the shortcoming of common non-woven fabric in this base cloth, due to they be with loose kraft fibers and terylene short fiber entangled, or with adhesive, loose kraft fibers is bonded together, their adhesions are each other very little, therefore the intensity of their tension or anti tear is lower, owing to using extrusion process in process of production, this just eliminate or reduces the space between kraft fibers, causes the fabric poor air permeability made.Although also there is the method for a patent CN201110146644.8 preparing cowhide fiber yarns from cowhide leftover materials, disclose the method that ox-hide leftover pieces manufacture kraft fibers yarn: screened successively by ox-hide leftover pieces, color separation, impurity elimination, expanded and softening, extruding, repeat to soak and extruding, suede is made in hammering, Final finishing, draw pine, obtaining length after drying is 15-50mm, fineness is the kraft fibers of 0.5D-2.2D, again by dry after kraft fibers successively through combing, drafting, kraft fibers yarn described in spinning process obtains, and ox-hide leftover pieces wherein used mainly refer to that the epidermal area (being also head layer ox-hide) of ox-hide makes raw material, its raw material is quite limited, for the skin corium (being also two layers of ox-hide) of ox-hide and hypodermis layer (being also three layers of ox-hide) its fiber of ox-hide too short, described kraft fibers yarn can not be made.What is called two layers of ox-hide of present market popularity, adopt kraft fibers and nonwoven fabric, super fine base cloth dry manufacturing process PVC, PV film mostly, polyester adhesive synthesizes two shell fabrics, and this series products exists low, the easy demoulding of tensile strength, fracture, poor air permeability, service life short shortcoming equally.
Summary of the invention
The object of the present invention is to provide that a kind of intensity is high, the method for weaving genuine leather fabric with kraft fibers yarn of good permeability, long service life.
In order to reach above-mentioned requirements, weave the method for genuine leather fabric with kraft fibers yarn: its feature includes successively: with hair process, spun yarn, weave fabric, sizing, Final finishing processing, the technique of concrete process successively:
(1) and hair process: the kraft fibers of length 25-30 millimeter is mixed with nylon fibre, the weight of nylon fibre is 25%-35%, all the other are kraft fibers, be sprayed on kraft fibers and nylon fibre together with the antifouling antistatic additive of simultaneously mixing the leavening agent of nylon fibre and kraft fibers gross weight 0.5%-1%, the wool smooth agent of 1%-2%, 0.5%-1%, and stir, be 18-24 hour with the hair time, humidity, at 30%-35%, makes blended fiber;
(2) spun yarn: the blended fiber griping cotton machine of hair of becoming reconciled is put into multi-mixer mix and blend again, make blended fiber evenly, then blended fiber is ejected in carding machine, carry out secondary comb and parallel cotton fibers prior to spinning and become wide sliver, then to drawing frame, carry out thick, thin drafting, by the sliver after shaping on open-end spinning frame, be spun into 6--the kraft fibers yarn of 21, be coiled into cylinder, temperature during spinning 22 DEG C-28 DEG C, humidity 25%-30%;
(3) weave fabric: yarn cylinder is put into yarn plate rail carries out lead through, make machine after becoming warp beam and wear button, then with kraft fibers yarn weaving Cheng Jibu to weaving rapier loom;
(4) shape: warm water base cloth being put into 55 DEG C-65 DEG C, shrink through sand washer and process, then on the hot-rolling mill of 75 DEG C-85 DEG C, hot rolling is passed through with the linear velocity of 30 meters per minute, on setting machine, temperature 115 DEG C-125 DEG C, linear velocity 50 rice grain patterns per minute cross setting machine sizing again, make the Ji Bu of thickness 0.5-1.8 millimeter;
(5) Final finishing processing: the base cloth leather-making technology of common dry method or wet method is made into corium grey cloth, then genuine leather fabric is produced in dyeing, embossing on corium grey cloth.
Described leavening agent, wool smooth agent, antifouling antistatic additive are sprayed on kraft fibers and nylon fibre together with respectively when with hair process, or leavening agent, wool smooth agent, antifouling antistatic additive are sprayed on kraft fibers and nylon fibre after mixing again.
The genuine leather fabric obtained by method of genuine leather fabric is weaved by above-mentioned kraft fibers yarn.
By the genuine leather fabric that the method manufactures, after kraft fibers mixes with nylon fibre, respin into kraft fibers yarn, and be made into the Ji Bu of kraft fibers, solve kraft fibers short cannot directly as other long fibers spun yarn, be made into the problem of cloth.The intensity of nylon fibre is high, Color and kraft fibers comparatively close, also easy good twisted blending together with kraft fibers.Be spun into yarn when it and be made into Ji Bu, its intensity of genuine leather fabric of making of base cloth is between head layer ox-hide (natural Kraft) and two layers of ox-hide (compound ox-hide) thus, greatly strengthen intensity and the gas permeability of fabric, ox-hide leftover pieces are used more effectively, play better effect, the long product lifecycle made thus.This fabric can be used as the novel fabric making clothes, footwear hair, case and bag, sofa etc.
Detailed description of the invention
The present invention is further described by the following embodiment.
The method of weaving genuine leather fabric with kraft fibers yarn includes successively: with hair process, spun yarn, weave fabric, sizing, Final finishing be processed into genuine leather fabric.
Embodiment 1
The concrete treatment process of genuine leather fabric is weaved successively with kraft fibers yarn:
(1) and hair process: the kraft fibers of length 25-30 millimeter is mixed with nylon fibre, the weight of nylon fibre is 25%, all the other 75% are kraft fibers, mix simultaneously the leavening agent of nylon fibre and kraft fibers gross weight 0.5%, 1% wool smooth agent, 0.5% antifouling antistatic additive together be sprayed on kraft fibers and nylon fibre, and stir, be 18 hours with the hair time, humidity, at 30%-35%, makes blended fiber.
(2) spun yarn: the blended fiber griping cotton machine of hair of becoming reconciled is put into multi-mixer mix and blend again, make blended fiber evenly, then blended fiber is ejected in carding machine, carry out secondary comb and parallel cotton fibers prior to spinning and become wide sliver, then to drawing frame, carry out thick, thin drafting, by the sliver after shaping on open-end spinning frame, be spun into the kraft fibers yarn of 6, be coiled into cylinder, temperature during spinning 22 DEG C-28 DEG C, humidity 25%-30%;
(3) weave fabric: yarn cylinder is put into yarn plate rail carries out lead through, make machine after becoming warp beam and wear button, then with kraft fibers yarn weaving Cheng Jibu to weaving rapier loom.
(4) shape: warm water base cloth being put into 55 DEG C-65 DEG C, shrink through sand washer and process, then on the hot-rolling mill of 75 DEG C-85 DEG C, hot rolling is passed through with the linear velocity of 30 meters per minute, on setting machine, temperature 115 DEG C-125 DEG C, linear velocity 50 rice grain patterns per minute cross setting machine sizing again, make the Ji Bu of thickness 1.8 millimeters.The reduction of base cloth shrinkage factor, dimensionally stable is made after this sizing, and soft, and surface smoothness is good, for the processing of follow-up Final finishing and end product quality establish basis.
(5) Final finishing processing: the base cloth leather-making technology of common dry method or wet method is made into corium grey cloth, then genuine leather fabric is produced in dyeing, embossing on corium grey cloth.
Embodiment 2
The concrete treatment process of genuine leather fabric is weaved successively with kraft fibers yarn:
(1) and hair process: the kraft fibers of length 25-30 millimeter is mixed with nylon fibre, the weight of nylon fibre is 30%, all the other 70% are kraft fibers, mix simultaneously the leavening agent of nylon fibre and kraft fibers gross weight 0.8%, 1.5% wool smooth agent, 0.8% antifouling antistatic additive together be sprayed on kraft fibers and nylon fibre, and stir, be 20 hours with the hair time, humidity, at 30%-35%, makes blended fiber;
(2) spun yarn: the blended fiber griping cotton machine of hair of becoming reconciled is put into multi-mixer mix and blend again, make blended fiber evenly, then blended fiber is ejected in carding machine, carry out secondary comb and parallel cotton fibers prior to spinning and become wide sliver, then to drawing frame, carry out thick, thin drafting, by the sliver after shaping on open-end spinning frame, be spun into the kraft fibers yarn of 10, be coiled into cylinder, temperature during spinning 22 DEG C-28 DEG C, humidity 25%-30%;
(3) weave fabric: yarn cylinder is put into yarn plate rail carries out lead through, make machine after becoming warp beam and wear button, then with kraft fibers yarn weaving Cheng Jibu to weaving rapier loom;
(4) shape: warm water base cloth being put into 55 DEG C-65 DEG C, shrink through sand washer and process, then on the hot-rolling mill of 75 DEG C-85 DEG C, hot rolling is passed through with the linear velocity of 30 meters per minute, on setting machine, temperature 115 DEG C-125 DEG C, linear velocity 50 rice grain patterns per minute cross setting machine sizing again, make the Ji Bu of thickness 1.2 millimeters;
(5) Final finishing processing: the base cloth leather-making technology of common dry method or wet method is made into corium grey cloth, then genuine leather fabric is produced in dyeing, embossing on corium grey cloth.
Embodiment 3
The concrete treatment process of genuine leather fabric is weaved successively with kraft fibers yarn:
(1) and hair process: the kraft fibers of length 25-30 millimeter is mixed with nylon fibre, the weight of nylon fibre is 35%, all the other 65% are kraft fibers, mix simultaneously the leavening agent of nylon fibre and kraft fibers gross weight 1%, 2% wool smooth agent, 1% antifouling antistatic additive together be sprayed on kraft fibers and nylon fibre, and stir, be 24 hours with the hair time, humidity, at 30%-35%, makes blended fiber;
(2) spun yarn: the blended fiber griping cotton machine of hair of becoming reconciled is put into multi-mixer mix and blend again, make blended fiber evenly, then blended fiber is ejected in carding machine, carry out secondary comb and parallel cotton fibers prior to spinning and become wide sliver, then to drawing frame, carry out thick, thin drafting, by the sliver after shaping on open-end spinning frame, be spun into the kraft fibers yarn of 21, be coiled into cylinder, temperature during spinning 22 DEG C-28 DEG C, humidity 25%-30%;
(3) weave fabric: yarn cylinder is put into yarn plate rail carries out lead through, make machine after becoming warp beam and wear button, then with kraft fibers yarn weaving Cheng Jibu to weaving rapier loom;
(4) shape: warm water base cloth being put into 55 DEG C-65 DEG C, shrink through sand washer and process, then on the hot-rolling mill of 75 DEG C-85 DEG C, hot rolling is passed through with the linear velocity of 30 meters per minute, on setting machine, temperature 115 DEG C-125 DEG C, linear velocity 50 rice grain patterns per minute cross setting machine sizing again, make the Ji Bu of thickness 0.5 millimeter;
(5) Final finishing processing: the base cloth leather-making technology of common dry method or wet method is made into corium grey cloth, then genuine leather fabric is produced in dyeing, embossing on corium grey cloth.
Can be sprayed on kraft fibers and nylon fibre together with respectively when with hair process for above three embodiments with leavening agent used in hair process, wool smooth agent, antifouling antistatic additive, or leavening agent, wool smooth agent, antifouling antistatic additive are sprayed on kraft fibers and nylon fibre again after mixing, leavening agent wherein, wool smooth agent and antifouling antistatic additive all adopt Yancheng City Jia Ye textile material Co., Ltd to produce, and are respectively leavening agent JZ606, wool smooth agent JZ30 and antifouling antistatic additive JZ205.Certainly the leavening agent, wool smooth agent and the antifouling antistatic additive that use other enterprises to produce is not got rid of yet.
In the Final finishing processing of above three embodiments, dry method used or the leather-making technology of wet method, identical with common leather-making technology, concrete technology is not carefully stated at this.

Claims (3)

1. weave the method for genuine leather fabric with kraft fibers yarn, its feature includes successively: with hair process, spun yarn, weave fabric, sizing, Final finishing processing, the technique of concrete process successively:
(1) and hair process: the kraft fibers of length 25-30 millimeter is mixed with nylon fibre, the weight of nylon fibre is 25%-35%, all the other are kraft fibers, be sprayed on kraft fibers and nylon fibre together with the antifouling antistatic additive of simultaneously mixing the leavening agent of nylon fibre and kraft fibers gross weight 0.5%-1%, the wool smooth agent of 1%-2%, 0.5%-1%, and stir, be 18-24 hour with the hair time, humidity, at 30%-35%, makes blended fiber;
(2) spun yarn: the blended fiber griping cotton machine of hair of becoming reconciled is put into multi-mixer mix and blend again, make blended fiber evenly, then blended fiber is ejected in carding machine, carry out secondary comb and parallel cotton fibers prior to spinning and become wide sliver, then to drawing frame, carry out thick, thin drafting, by the sliver after shaping on open-end spinning frame, be spun into the kraft fibers yarn of 6-21, be coiled into cylinder, temperature during spinning 22 DEG C-28 DEG C, humidity 25%-30%;
(3) weave fabric: yarn cylinder is put into yarn plate rail carries out lead through, make machine after becoming warp beam and wear button, then with kraft fibers yarn weaving Cheng Jibu to weaving rapier loom;
(4) shape: warm water base cloth being put into 55 DEG C-65 DEG C, shrink through sand washer and process, then on the hot-rolling mill of 75 DEG C-85 DEG C, hot rolling is passed through with the linear velocity of 30 meters per minute, on setting machine, temperature 115 DEG C-125 DEG C, linear velocity 50 rice grain patterns per minute cross setting machine sizing again, make the Ji Bu of thickness 0.5-1.8 millimeter;
(5) Final finishing processing: the base cloth leather-making technology of common dry method or wet method is made into corium grey cloth, then genuine leather fabric is produced in dyeing, embossing on corium grey cloth.
2. kraft fibers yarn according to claim 1 weaves the method for genuine leather fabric, it is characterized in that being be sprayed on kraft fibers and nylon fibre together with respectively when with hair process with leavening agent used in hair process, wool smooth agent, antifouling antistatic additive, or leavening agent, wool smooth agent, antifouling antistatic additive are sprayed on kraft fibers and nylon fibre after mixing again.
3. the genuine leather fabric obtained by the method for weaving genuine leather fabric with kraft fibers yarn described in claim 1 or 2.
CN201510037915.4A 2015-01-22 2015-01-22 Method for weaving leather fabric by cow leather fiber spinning yarns Pending CN104593921A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105780228A (en) * 2016-04-18 2016-07-20 海盐高得乐新能源有限公司 Process for spinning cowhide fiber yarns
WO2020125910A1 (en) * 2018-12-21 2020-06-25 Ecco Sko A/S Method of dyeing collagen staple fiber
WO2021145599A1 (en) * 2020-01-13 2021-07-22 주식회사 아코플레닝 Leather fiber for leather-spun yarn

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03152200A (en) * 1989-11-07 1991-06-28 Futago Shoji:Kk Cowhide-like molded article, production thereof, molding material thereof and sporting apparatus
CN1587468A (en) * 2004-09-09 2005-03-02 刘立进 Animal leather yarn and its producing method
CN1644778A (en) * 2005-01-20 2005-07-27 刘立进 Leather fibre yarn textiles
CN101736478A (en) * 2008-11-10 2010-06-16 丁晨妍 Composite fiber fabric and method for manufacturing same
CN102212914A (en) * 2011-06-02 2011-10-12 沈中全 Method for preparing cowhide fiber yarns from cowhide leftover materials
CN102486010A (en) * 2010-12-06 2012-06-06 常熟市卓辉针纺织有限公司 Method for processing imitation leather fabric

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03152200A (en) * 1989-11-07 1991-06-28 Futago Shoji:Kk Cowhide-like molded article, production thereof, molding material thereof and sporting apparatus
CN1587468A (en) * 2004-09-09 2005-03-02 刘立进 Animal leather yarn and its producing method
CN1644778A (en) * 2005-01-20 2005-07-27 刘立进 Leather fibre yarn textiles
CN101736478A (en) * 2008-11-10 2010-06-16 丁晨妍 Composite fiber fabric and method for manufacturing same
CN102486010A (en) * 2010-12-06 2012-06-06 常熟市卓辉针纺织有限公司 Method for processing imitation leather fabric
CN102212914A (en) * 2011-06-02 2011-10-12 沈中全 Method for preparing cowhide fiber yarns from cowhide leftover materials

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105780228A (en) * 2016-04-18 2016-07-20 海盐高得乐新能源有限公司 Process for spinning cowhide fiber yarns
CN105780228B (en) * 2016-04-18 2018-02-06 海盐高得乐新能源有限公司 A kind of spinning process of kraft fibers yarn
WO2020125910A1 (en) * 2018-12-21 2020-06-25 Ecco Sko A/S Method of dyeing collagen staple fiber
WO2021145599A1 (en) * 2020-01-13 2021-07-22 주식회사 아코플레닝 Leather fiber for leather-spun yarn

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Address after: 314100 Zhejiang province Jiashan County Luoxing Road No. 568 building 11 Jinyang Street Room 903

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