CN104588881A - Full-automatic robot laser welding system - Google Patents
Full-automatic robot laser welding system Download PDFInfo
- Publication number
- CN104588881A CN104588881A CN201510021808.2A CN201510021808A CN104588881A CN 104588881 A CN104588881 A CN 104588881A CN 201510021808 A CN201510021808 A CN 201510021808A CN 104588881 A CN104588881 A CN 104588881A
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- Prior art keywords
- laser welding
- full
- welding system
- laser
- automatic machine
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
- Manipulator (AREA)
Abstract
The invention provides a full-automatic robot laser welding system which consists of an overall fence 1, a laser welding device, a conveying mechanism and a transfer robot 9, wherein the overall fence 1 is arranged outside the laser welding device, the conveying mechanism and the transfer robot 9; the transfer robot 9 is arranged on the laser welding device; the conveying mechanism is arranged outside the laser welding device, and the vertical straight line distance between the furthest transverse end of the conveying mechanism and the laser welding device is shorter than the longest arm length of an unfolded operation arm of the transfer robot on the same laser welding device. By virtue of the full-automatic robot laser welding system, the logistics expenditure is effectively reduced, closed operation is adopted, manual operation steps are reduced, and injuries or occupational diseases brought to working personnel can be effectively avoided; according to the full-automatic robot laser welding system, by virtue of intelligent operation, the overall safety and reliability of the system are improved, the production efficiency is improved, and energy consumption is reduced.
Description
Technical field
The present invention relates to robotic welding technology field, specifically provide a kind of full-automatic machine people laser welding system.
Background technology
Industrial robot has wide, the programmable feature of the scope of application, and operation can be carried out in particular circumstances, can replace thinking operation largely, evade to the full extent and think and operate miss be widely used in now the numerous areas such as such as machinery, automobile, boats and ships, Aerospace manufacturing.The application of welding robot, mainly in order to adapt to the welding requirements of higher standard, meeting stricter index, providing solder technology solution more accurately.
In the manufacture field of Hyundai Motor parts, laser weld is mainly used in the manufacture of seat.In the middle of seat manufacture process, mainly there is following drawback:
Main by manually carrying out workpiece loading and unloading in the process of 1, welding.Directly or indirect irradiation human body, can cause injury to a certain degree to human body, the weldering energy density of particularly welding laser is large, and laser energy can reach 70J, and the irradiation therefore in very short time also can cause small size to burn for laser.Therefore in the middle of laser beam welding, if adopt manual type workpiece loading and unloading, once welder breaks down or manual operation appearance is improper, the injury that personnel are unnecessary is caused possibly.
2, each work station needs a people to carry out upper and lower pieces work, needs staff in addition and sorts vanning.For these reasons, not only may damage operating personnel, manual operation simultaneously adds labour cost, improves the operating cost of enterprise, makes the profit value significantly discount of enterprise.
3, every bar sealing wire also needs a logistic car and logistics personnel.Logistic car is used for transport and treats weldment and finished parts.Logistic car flows in production line, adds the operation cost of enterprise equally, constitutes place's potential safety hazard simultaneously.
4, operating environment is severe.Because welding originally belongs to high-temperature operation, therefore welding shop temperature is high, and there is large, the dusty feature of noise, condition of work is more severe simultaneously.As workers with long time operation in such circumstances, very easily because above-mentioned reason causes professional illness.
Summary of the invention
The invention provides a kind of robotic welding technology, specifically provide a kind of full-automatic machine people laser welding system.
Full-automatic machine people laser welding system, is made up of overall fence 1, laser soldering device, connecting gear and transfer robot 9; Overall fence 1 is arranged in outside laser soldering device, connecting gear and transfer robot 9; Transfer robot 9 is arranged on laser soldering device; Connecting gear is arranged in outside laser soldering device, and the horizontal distalmost end of connecting gear to the vertical line distance of laser soldering device be shorter than transfer robot 9 motion arm be arranged on same laser welder launch after the most long-armed length.
Overall fence 1 plays airtight protective effect, avoids operating personnel close to welder; Transfer robot 9 is for carrying workpiece to be welded and finished work-piece.
Described laser soldering device by station safe house 2, welding robot 3, walk wire system 4, laser welding system 5, turntable 6, positioner 7, weld jig 8 form; Wherein welding robot 3 passes through to walk wire system 4 and connects laser welding system 5, turntable 6 is arranged in the below of plumb joint and is fixed on the top of weld jig 8, it is peripheral that deflection machine is arranged in turntable 6, station safe house 2 is arranged in welding robot 3, walks wire system 4, laser welding system 5, turntable 6, positioner 7, weld clip periphery.
Welding equipment is kept apart separately by station safe house 2; Turntable 6 is by under the drive of positioner 7, and free level can rotate freely, coordinate with welding robot, 360 degree without dead angle welding work pieces; Weld jig 8 is for playing the central role of status.
Described connecting gear is made up of conveyer belt 10, pallet 11, detent mechanism 12, and pallet 11 is arranged on conveyer belt 10, can freely dismantle; Detent mechanism 12 is arranged on conveyer belt 10.
Detent mechanism 12 is specially the groove structure offered at conveyer belt 10 upper surface.
Described detent mechanism 12 disposed at equal distance is on conveyer belt 10.
Arrange alignment pin below described pallet 11, locating pin structure is corresponding with detent mechanism 12.
Described laser soldering device uses in groups, and is laterally in same linear systematic from horizontally disposed in overall fence 1.
In order to load and unload material to be welded and finished product, overall fence 1 is except arranging except through hole at conveyer belt 10 two ends, and overall fence 1 is closed structure.Closed fence serves the effect of safety in production.
In addition, capital equipment used in the present invention is Kuka robot, tunkers turntable, logical fast laser instrument and plumb joint, Keyemce vision system, Siemens control system.
Whole work station is sealed in a fence, only reserves through hole in the position of charging aperture and discharging opening.In actual mechanical process, workpiece to be welded is placed on pallet 11 position fixing at upper station by operating personnel, and workpiece is sent to location place through automation conveyer belt 10, and after the clamping of location, workpiece is in a fixed position.First finished work-piece is placed on vacant pallet 11 by transfer robot 9, captures workpiece to be welded afterwards, is placed on weld jig 8, and judges whether workpiece is in place by intelligent identifying system.As not being in place, by the continuation adjustment location of workpiece, if be in place, turntable 6 is driven to forward in laser weld region weld installing the fixture of parts through positioner 7.To be welded complete after, finished work-piece produces through turntable 6, and finished work-piece is transported on the vacant pallet 11 of conveyer belt 10 by transfer robot 9, simultaneously by work piece to be welded for the next one on weld jig 8.Finished work-piece is transported to automatic sorting hopper by conveyer belt 10, is installed by finished work-piece by sorting hopper.
The present invention has following advantage:
Reduce manual steps in the process of 1, welding, avoid the injury that laser causes human body, reduction even eliminates welder and breaks down or the improper injury causing personnel unnecessary of manual operation appearance.
2, decrease the human users of the operations such as logistics, operation, handling, reduce the operating cost of enterprise, enterprise core competitiveness.
3, the potential safety hazard because materials vehicle is formed is eliminated.
4, evaded because such as strong noise, high dust content etc. severe operating environment unnecessary damage that employee is brought or occupational disease.
5, in the welding process of seat, liberate manpower, stop the waste because artificial incorrect operation causes.
The application of the invention, effectively reduces the spending of logistics aspect, adopts closed operation simultaneously, and decreases manual steps, effectively can evade the damage or occupational disease that bring staff.The present invention, by intelligentized operation, improves the safety and reliability of entire system, enhances productivity, reduce energy resource consumption.
Accompanying drawing explanation
Fig. 1 is full-automatic machine people laser welding system structural representation;
Fig. 2 is laser soldering device schematic diagram;
Fig. 3 is full-automatic machine people laser welding system workflow schematic diagram.
Embodiment
Below in conjunction with embodiment, accompanying drawing is further illustrated:
1 overall fence, 2 station safe houses, 3 welding robots, 4 walk wire system, 5 laser welding systems, 6 turntables, 7 positioners, 8 weld jigs, 9 transfer robots, 10 conveyer belts, 11 pallets, 12 detent mechanisms.
Embodiment 1
The present embodiment provides a kind of robotic welding technology, specifically provides a kind of full-automatic machine people laser welding system.
Full-automatic machine people laser welding system, is made up of overall fence 1, laser soldering device, connecting gear and transfer robot 9; Overall fence 1 is arranged in outside laser soldering device, connecting gear and transfer robot 9; Transfer robot 9 is arranged on laser soldering device; Connecting gear is arranged in outside laser soldering device, and the horizontal distalmost end of connecting gear to the vertical line distance of laser soldering device be shorter than transfer robot 9 motion arm be arranged on same laser welder launch after the most long-armed length.
Overall fence 1 plays airtight protective effect, avoids operating personnel close to welder; Transfer robot 9 is for carrying workpiece to be welded and finished work-piece.
Described laser soldering device by station safe house 2, welding robot 3, walk wire system 4, laser welding system 5, turntable 6, positioner 7, weld jig 8 form; Wherein welding robot 3 passes through to walk wire system 4 and connects laser welding system 5, turntable 6 is arranged in the below of plumb joint and is fixed on the top of weld jig 8, it is peripheral that deflection machine is arranged in turntable 6, station safe house 2 is arranged in welding robot 3, walks wire system 4, laser welding system 5, turntable 6, positioner 7, weld clip periphery.
Welding equipment is kept apart separately by station safe house 2; Turntable 6 is by under the drive of positioner 7, and free level can rotate freely, coordinate with welding robot, 360 degree without dead angle welding work pieces; Weld jig 8 is for playing the central role of status.
Described connecting gear is made up of conveyer belt 10, pallet 11, detent mechanism 12, and pallet 11 is arranged on conveyer belt 10, can freely dismantle; Detent mechanism 12 is arranged on conveyer belt 10.
Detent mechanism 12 is specially the groove structure offered at conveyer belt 10 upper surface.
Described detent mechanism 12 disposed at equal distance is on conveyer belt 10.
Arrange alignment pin below described pallet 11, locating pin structure is corresponding with detent mechanism 12.
Described laser soldering device uses in groups, and is laterally in same linear systematic from horizontally disposed in overall fence 1.
In order to load and unload material to be welded and finished product, overall fence 1 is except arranging except through hole at conveyer belt 10 two ends, and overall fence 1 is closed structure.Closed fence serves the effect of safety in production.
In addition, the capital equipment that the present embodiment uses is Kuka robot, tunkers turntable, logical fast laser instrument and plumb joint, Keyemce vision system, Siemens control system.
Concrete operation step:
Whole work station is sealed in a fence, only reserves through hole in the position of charging aperture and discharging opening.In actual mechanical process, pallet 11 is placed on the detent mechanism 12 of conveyer belt 10, workpiece to be welded is placed on pallet 11 position fixing at upper station by operating personnel, and workpiece is sent to location place through automation conveyer belt 10, and after the clamping of location, workpiece is in a fixed position.First finished work-piece is placed on vacant pallet 11 by transfer robot 9, captures workpiece to be welded afterwards, is placed on weld jig 8, and judges whether workpiece is in place by intelligent identifying system.As not being in place, by the continuation adjustment location of workpiece, if be in place, turntable 6 is driven to forward in laser weld region weld installing the fixture of parts through positioner 7.To be welded complete after, finished work-piece produces through turntable 6, and finished work-piece is transported on the vacant pallet 11 of conveyer belt 10 by transfer robot 9, simultaneously by work piece to be welded for the next one on weld jig 8.Finished work-piece is transported to automatic sorting hopper by conveyer belt 10, is installed by finished work-piece by sorting hopper.
The present embodiment has following advantage:
Reduce manual steps in the process of 1, welding, avoid the injury that laser causes human body, reduction even eliminates welder and breaks down or the improper injury causing personnel unnecessary of manual operation appearance.
2, decrease the human users of the operations such as logistics, operation, handling, reduce the operating cost of enterprise, enterprise core competitiveness.
3, the potential safety hazard because materials vehicle is formed is eliminated.
4, evaded because such as strong noise, high dust content etc. severe operating environment unnecessary damage that employee is brought or occupational disease.
5, in the welding process of seat, liberate manpower, stop the waste because artificial incorrect operation causes.
By using the present embodiment, effectively reducing the spending of logistics aspect, adopting closed operation simultaneously, and decreasing manual steps, effectively can evade damage or occupational disease that staff is brought.The present embodiment, by intelligentized operation, improves the safety and reliability of entire system, enhances productivity, reduce energy resource consumption.
Embodiment 2
The present embodiment arranges two groups of laser soldering devices altogether.
Whole work station is sealed in a fence, only reserves through hole in the position of charging aperture and discharging opening.In actual mechanical process, pallet 11 is placed on the detent mechanism 12 of conveyer belt 10, workpiece to be welded is placed on pallet 11 position fixing at upper station by operating personnel, and workpiece is sent to location place through automation conveyer belt 10, and after the clamping of location, workpiece is in a fixed position.First finished work-piece is placed on vacant pallet 11 by transfer robot 9, captures workpiece to be welded afterwards, is placed on weld jig 8, and judges whether workpiece is in place by intelligent identifying system.As not being in place, by the continuation adjustment location of workpiece, if being in place, forwarding in laser weld region through turntable 6 weld installing the fixture of parts.To be welded complete after, finished work-piece produces through turntable 6, and finished work-piece is transported on the vacant pallet 11 of conveyer belt 10 by transfer robot 9, simultaneously by work piece to be welded for the next one on weld jig 8.Finished work-piece is transported to automatic sorting hopper by conveyer belt 10, is installed by finished work-piece by sorting hopper.
Embodiment 3
The present embodiment except the overall fence 1 of station is not set, all the other structures and operating procedure identical with embodiment 2.
Embodiment 4
The present embodiment except station safe house 2 is not set, all the other structures and operating procedure identical with embodiment 2.
Embodiment 5
The present embodiment except 4 groups of laser soldering devices are set, all the other structures and operating procedure identical with embodiment 2.
Embodiment 6
The present embodiment except pallet 11 is not set, all the other structures and operating procedure identical with embodiment 2.
Embodiment 7
The present embodiment except pallet 11 is not set, all the other structures and operating procedure identical with embodiment 2.
Embodiment 8
The present embodiment except positioner 7 is not set, all the other structures and operating procedure identical with embodiment 2.
Embodiment 9
The present embodiment except weld jig 8 is not set, all the other structures and operating procedure identical with embodiment 2.
Embodiment 10
The present embodiment except turntable 6 is not set, all the other structures and operating procedure identical with embodiment 2.
Above-described embodiment, only for technical conceive of the present invention and feature are described, its object is to person skilled in the art can be understood content of the present invention and implement according to this, can not limit the scope of the invention with this.All equivalences done according to Spirit Essence of the present invention change or modify, and all should be encompassed within protection scope of the present invention.
Claims (9)
1. full-automatic machine people laser welding system, is characterized in that: be made up of overall fence 1 (1), laser soldering device, connecting gear and transfer robot (9); Overall fence (1) is arranged in laser soldering device, connecting gear and transfer robot (9) outward; Transfer robot (9) is arranged on laser soldering device; Connecting gear is arranged in outside laser soldering device, and the horizontal distalmost end of connecting gear to the vertical line distance of laser soldering device be shorter than transfer robot (9) motion arm be arranged on same laser welder launch after the most long-armed length.
2., according to full-automatic machine people laser welding system according to claim 1, it is characterized in that: described laser soldering device by station safe house (2), welding robot (3), walk wire system (4), laser welding system, turntable (6), positioner (7), weld jig (8) form; Wherein welding robot (3) passes through to walk wire system (4) connection laser welding system (5), turntable (6) is arranged in the below of plumb joint and is fixed on the top of weld jig (8), it is peripheral that deflection machine is arranged in turntable (6), station safe house (2) is arranged in welding robot (3), walks wire system (4), laser welding system (5), turntable (6), positioner (7), weld clip periphery.
3. according to full-automatic machine people laser welding system according to claim 1, it is characterized in that: described connecting gear is made up of conveyer belt (10), pallet (11), detent mechanism (12), pallet (11) is arranged on conveyer belt (10), can freely dismantle; Detent mechanism (12) is arranged on conveyer belt (10).
4. according to full-automatic machine people laser welding system according to claim 3, it is characterized in that: described detent mechanism (12) is specially the groove structure offered at conveyer belt (10) upper surface.
5. according to full-automatic machine people laser welding system according to claim 4, it is characterized in that: described detent mechanism (12) disposed at equal distance is on conveyer belt (10).
6. according to full-automatic machine people laser welding system according to claim 3, it is characterized in that: described pallet (11) below arranges alignment pin, and locating pin structure is corresponding with detent mechanism (12).
7., according to full-automatic machine people laser welding system according to claim 1, it is characterized in that: described laser soldering device uses in groups.
8. according to full-automatic machine people laser welding system according to claim 7, it is characterized in that: described laser soldering device is laterally in same linear systematic from horizontally disposed in overall fence (1).
9. according to full-automatic machine people laser welding system according to claim 1, it is characterized in that: described overall fence (1) is except arranging except through hole at conveyer belt (10) two ends, and overall fence (1) is closed structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510021808.2A CN104588881A (en) | 2015-01-11 | 2015-01-11 | Full-automatic robot laser welding system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510021808.2A CN104588881A (en) | 2015-01-11 | 2015-01-11 | Full-automatic robot laser welding system |
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| CN104588881A true CN104588881A (en) | 2015-05-06 |
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| CN201510021808.2A Pending CN104588881A (en) | 2015-01-11 | 2015-01-11 | Full-automatic robot laser welding system |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104889526A (en) * | 2015-06-10 | 2015-09-09 | 蓝姆汽车焊接设备(上海)有限公司 | Automobile seat backrest automatic welding production line and production method thereof |
| CN106624500A (en) * | 2016-12-31 | 2017-05-10 | 天津市越创科技有限责任公司 | Novel workshop welding production line |
| CN106736083A (en) * | 2016-12-31 | 2017-05-31 | 天津市越创科技有限责任公司 | A kind of adjustable welding production line |
| CN106836877A (en) * | 2016-12-31 | 2017-06-13 | 天津市越创科技有限责任公司 | A kind of production line station support divider |
| CN108772627A (en) * | 2018-06-07 | 2018-11-09 | 深圳市华天世纪激光科技有限公司 | A kind of laser welding apparatus for motor copper ring terminal on automobile |
| CN109623148A (en) * | 2019-01-20 | 2019-04-16 | 佛山隆深机器人有限公司 | A kind of automatic machinery people laser welding system |
| CN111633334A (en) * | 2020-06-12 | 2020-09-08 | 安徽巨一科技股份有限公司 | White automobile body welding production line of car |
| CN112276302A (en) * | 2020-10-19 | 2021-01-29 | 湖南元创机械有限公司 | Welding and carrying integrated process of battery frame assembly |
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| CN203091928U (en) * | 2013-03-01 | 2013-07-31 | 上海创志实业有限公司 | Two-station three-axis rotary type layout welding unit |
| CN204075462U (en) * | 2014-09-23 | 2015-01-07 | 福建明鑫机器人科技有限公司 | Frame of motorcycle robotic arc-welding system |
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| JPH05329685A (en) * | 1992-05-29 | 1993-12-14 | Suzuki Motor Corp | Welding system |
| JP2000158135A (en) * | 1998-11-26 | 2000-06-13 | Honda Motor Co Ltd | Automatic welding system |
| US20080006675A1 (en) * | 2002-07-30 | 2008-01-10 | Kuka Schweissanlagen Gmbh | Machining system |
| CN1939651A (en) * | 2005-09-26 | 2007-04-04 | 重庆宗申技术开发研究有限公司 | Welding production line with matched clamp |
| CN202106128U (en) * | 2011-01-07 | 2012-01-11 | 胜利油田胜利石油化工建设有限责任公司金属结构厂 | Electric control system for multi-station tower outside ring seam welding machine |
| CN202106149U (en) * | 2011-05-16 | 2012-01-11 | 铁道部运输局 | Automatic welding system for bogie frame |
| CN203091928U (en) * | 2013-03-01 | 2013-07-31 | 上海创志实业有限公司 | Two-station three-axis rotary type layout welding unit |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104889526A (en) * | 2015-06-10 | 2015-09-09 | 蓝姆汽车焊接设备(上海)有限公司 | Automobile seat backrest automatic welding production line and production method thereof |
| CN106624500A (en) * | 2016-12-31 | 2017-05-10 | 天津市越创科技有限责任公司 | Novel workshop welding production line |
| CN106736083A (en) * | 2016-12-31 | 2017-05-31 | 天津市越创科技有限责任公司 | A kind of adjustable welding production line |
| CN106836877A (en) * | 2016-12-31 | 2017-06-13 | 天津市越创科技有限责任公司 | A kind of production line station support divider |
| CN108772627A (en) * | 2018-06-07 | 2018-11-09 | 深圳市华天世纪激光科技有限公司 | A kind of laser welding apparatus for motor copper ring terminal on automobile |
| CN108772627B (en) * | 2018-06-07 | 2022-01-28 | 深圳市华天世纪激光科技有限公司 | Laser welding equipment for motor copper ring terminal on automobile |
| CN109623148A (en) * | 2019-01-20 | 2019-04-16 | 佛山隆深机器人有限公司 | A kind of automatic machinery people laser welding system |
| CN111633334A (en) * | 2020-06-12 | 2020-09-08 | 安徽巨一科技股份有限公司 | White automobile body welding production line of car |
| CN111633334B (en) * | 2020-06-12 | 2022-04-01 | 安徽巨一科技股份有限公司 | White automobile body welding production line of car |
| CN112276302A (en) * | 2020-10-19 | 2021-01-29 | 湖南元创机械有限公司 | Welding and carrying integrated process of battery frame assembly |
| CN112276302B (en) * | 2020-10-19 | 2022-04-08 | 湖南元创机械有限公司 | Welding and carrying integrated process of battery frame assembly |
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Effective date of registration: 20181010 Address after: 223800 B building, two phase of laser Industrial Park, Sucheng District, Suqian, Jiangsu Applicant after: Jiangsu Huineng Laser Technology Co. Ltd. Address before: 110000 40 Hun River twenty economic and Technological Development Zone, Shenyang, Liaoning Applicant before: Shenyang Hui Neng robot automation Co., Ltd |
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Effective date of registration: 20190522 Address after: Room B1-2372, Building 20, Yongan Road, Shilong Economic Development Zone, Mentougou District, Beijing 102300 Applicant after: Guorong Emerging Investment Co., Ltd. Address before: 223800 B building, two phase of laser Industrial Park, Sucheng District, Suqian, Jiangsu Applicant before: Jiangsu Huineng Laser Technology Co. Ltd. |
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20150506 |