CN104576848B - The method that gallium is reclaimed from waste and old gallium nitride based light emitting diode - Google Patents

The method that gallium is reclaimed from waste and old gallium nitride based light emitting diode Download PDF

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Publication number
CN104576848B
CN104576848B CN201410789418.5A CN201410789418A CN104576848B CN 104576848 B CN104576848 B CN 104576848B CN 201410789418 A CN201410789418 A CN 201410789418A CN 104576848 B CN104576848 B CN 104576848B
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gallium
old
waste
pyrolysis
light emitting
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CN104576848A (en
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詹路
夏发发
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East China Normal University
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/005Processes
    • H01L33/0062Processes for devices with an active region comprising only III-V compounds
    • H01L33/0075Processes for devices with an active region comprising only III-V compounds comprising nitride compounds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

The invention discloses a kind of method that gallium is reclaimed from waste and old gallium nitride based light emitting diode, by waste and old gallium nitride based light emitting diode by being pyrolyzed, the chip for obtaining waste and old gallium nitride based light emitting diode by crushing screening, grinding screening again is enriched with body, chip enrichment body containing gallium is subjected to vacuum metallurgy separation, recovery obtains Metallic Gallium.The present invention has not only effectively reclaimed the gallium in waste and old gallium nitride based light emitting diode, and in removal process, nonmetallic ingredient and other common metals is obtained recycling treatment.The present invention reduce environmental pollution and improve resource utilization in terms of advantage protrude, with cost it is low, efficient, it is pollution-free the features such as.

Description

The method that gallium is reclaimed from waste and old gallium nitride based light emitting diode
Technical field
The present invention relates to a kind of method that dissipated metal gallium is reclaimed from waste and old gallium nitride based light emitting diode, belong to electronics Metal recovery, regeneration, resource technology field in discarded object.
Background technology
Light emitting diode (LED) is one kind in conventional electronic component diode, is that a kind of electric energy can be changed into luminous energy A kind of device, belongs to solid state light emitter.Current light emitting diode is widely used in research and production field, main bag Containing general illumination, landscape ornamental illumination, large screen display, backlight is shown, traffic signals are shown, auto lamp, road lighting etc..Its Middle gallium nitride based light emitting diode turns into most potential lighting system, and it is even more to receive national governments that it, which is studied with application, Pay attention to and support energetically extensively, progressively replace conventional illumination sources at present.With the substantial increase of semiconductor production amount, entirely The fast development of LED industry, LED product will be welcome similar to electronic products such as mobile phone, computers within following a period of time A large amount of dates of retirement.It is especially dilute for all kinds of metals resources contained therein if it is improper that LED is not reclaimed or reclaimed Dispersed metallic gallium, will be huge waste, at the same to the mankind health can also produce it is potentially hazardous.
At present, LED recovery is so that directly again based on reuse, the waste and old LED that can still will be lighted is used for luminous intensity requirement In relatively low product, for example toy.But the method is with low content of technology, the higher economic value added of nothing, and real solution gallium Recycling problem.Patent " waste and old diode is applied in 2011 in Shenzhen City GeLinMei high New Technology Co., Ltd Germanium, gallium, indium, the recovery method of the selenium " (patent No.:CN 102951618 A).The core of this method is acid wet dissolution, although The rate of recovery of dissipated metal is very high (selenium, indium, gallium, the rate of recovery of germanium are 98.2%, 98.1%, 97.9%, 98.6% respectively), but The acid waste liquid and waste residue that need to largely handle are which created, subsequent treatment difficulty and environmental pollution hidden danger is added.
The content of the invention
It is an object of the invention to provide one kind from waste and old gallium nitride based light emitting diode enriching and recovering dissipated metal gallium Method, gallium is able to enriching and recovering, at the same also cause waste and old light emitting diode in nonmetallic ingredient and common valuable metal (copper, aluminium etc.) is separated and recovered, and helps to solve the wasting of resources of waste and old gallium nitride based light emitting diode and potential environment Pollution problem, realizes the recovery, regeneration and recycling treatment to waste and old gallium nitride based light emitting diode.
A kind of method that gallium is reclaimed from waste and old gallium nitride based light emitting diode proposed by the present invention, by waste and old gallium nitride base Light emitting diode is by pyrolysis, then obtains by crushing-screening, grinding-screening the chip of waste and old gallium nitride based light emitting diode Body is enriched with, the chip enrichment body containing gallium vacuum metallurgy separation is subjected to, recovery obtains Metallic Gallium.
In recovery method of the present invention, the rate of recovery of the gallium reaches more than 90%, and purity is more than 90%.
It is described that waste and old gallium nitride based light emitting diode is subjected to nitrogen pyrolysis, including step in the present invention:(a) will be waste and old Gallium nitride based light emitting diode is placed in high-temperature crucible, and crucible is put into resistance furnace;(b) nitrogen is started after resistance furnace sealing Nitrogen atmosphere in aerating system, holding furnace;(c) start resistance furnace power supply, the waste and old light emitting diode in crucible is heated to set Constant temperature degree, then keeping temperature is constant, the nonmetallic ingredient in raw material is fully pyrolyzed, and pyrolysis obtains pyrolysis gas, pyrolysis oil, heat Solve slag.
In the present invention, the pyrolysis is carried out under a nitrogen atmosphere, pyrolysis temperature be 400~600 DEG C, pyrolysis time be 10~ 60min。
In the present invention, the crushing-screening, grinding-screening obtain the chip enrichment of waste and old gallium nitride based light emitting diode Body, including step:(a) by the pyrolysis residue it is crushed, screening, obtain oversize;(b) oversize is ground into processing, sieve Point, the chip enrichment body of waste and old gallium nitride based light emitting diode is formed under sieve.
In the present invention, the chip enrichment body containing gallium compound is carried out into vacuum metallurgy separation includes step:(a) core Piece enrichment body is placed in high-temperature crucible, and crucible is put into vacuum drying oven;(b) start vacuum system pumping after vacuum drying oven sealing, make The pressure of vacuum drying oven is 0.05~5.0Pa;(c) start vacuum furnace power supply, the mixture in crucible is heated to setting temperature Degree, then keeping temperature is constant, makes fully being decomposed containing gallium compound in material, gallium fully evaporates, and keeps the guarantor set Warm time, recovery obtains Metallic Gallium.
In the present invention, the vacuum metallurgy removal process is to start vacuum drying oven power supply, and the chip in crucible is enriched with Body is heated to 900~1200 DEG C, and then keeping temperature is constant, makes fully being decomposed containing gallium compound in raw material, gallium abundant Evaporation;Wherein, soaking time is 1.0~3.0h.
Wherein, gallium steam is condensed on condenser, and condensation temperature interval is 350~800 DEG C, and the rate of recovery of gallium reaches 90% More than;Purity is more than 90%.
In recovery method of the present invention, the nitrogen pyrolysis obtains pyrolysis gas, pyrolysis oil, pyrolysis residue.Wherein, the pyrolysis residue Carry out follow-up crushing-screening, grinding-screening step.The pyrolysis gas can be recovered as fuel gas.The pyrolysis oil can quilt Recovery is used as fuel oil or industrial chemicals.
In recovery method of the present invention, " waste and old gallium nitride based light emitting diode " refers to seal in gallium nitride based light emitting diode Defect ware and lose the elimination product that use value enters the date of retirement that dress, test link are produced.
In recovery method of the present invention, nonmetallic ingredient and other common metal groups in waste and old gallium nitride based light emitting diode Divide and also respectively obtain recycling recovery.
In a specific embodiment, recovery method of the present invention is pyrolyzed using waste and old gallium nitride based light emitting diode ---- Two-stage crushing and screening is enriched with ----vacuum metallurgy separating gallium, comprise the following steps:
(1) waste and old gallium nitride based light emitting diode is placed in high-temperature crucible, then crucible is put into resistance furnace;
(2) nitrogen atmosphere in nitrogen aerating system, holding furnace is started after resistance furnace sealing;
(3) start resistance furnace power supply, the waste and old light emitting diode in crucible is heated to 400~600 DEG C, then keep temperature Degree is constant, the nonmetallic ingredient in raw material is fully pyrolyzed, and pyrolysis time is 10~60min;
(4) in pyrolytic process, with the sour gas in recycle of alkali liquor pyrolysis gas, remaining pyrolysis gas is after drying as fuel Gas is reclaimed;
(5) after pyrolysis terminates, pyrolysis oil is reclaimed with sealing container, is used as fuel or industrial chemicals;
(6) pyrolysis residue is crushed so that breeze particle diameter is 0.2~1.0mm, is sieved through 18 eye mesh screens, breeze can conduct Filler or for preparing activated carbon, the metal framework for being connected with LED chip is enriched with sieve;
(7) processing is ground to the oversize of step (6) so that metal framework is separated with LED chip, through 40 eye mesh screens The aluminum metal framework of screening, copper facing or silver is reclaimed on sieve, and LED chip is enriched with sieve;
(8) screenings of step (7) is placed in high-temperature crucible, then crucible is put into vacuum drying oven;
(9) vacuum system pumping is started after vacuum drying oven sealing, the pressure for making vacuum drying oven is 0.05~5.0Pa;
(10) start vacuum furnace power supply, the mixture in crucible is heated to 900~1200 DEG C, then keeping temperature It is constant, make fully being decomposed containing gallium compound in raw material, gallium fully evaporates, soaking time is 1.0~3.0h;
(11) gallium steam is condensed on condenser, and condensation temperature interval is 350~800 DEG C, and the rate of recovery of gallium reaches 90% More than, purity is more than 90%;Remaining residue is mainly silica, available for preparing quartz ware.
Waste and old diode, is pyrolyzed by recovery method of the present invention under a nitrogen first, and pyrolysis final temperature is at 400~600 DEG C, pyrolysis Time keeps 10~60min so that the at utmost volume reduction of waste and old light emitting diode, structure becomes loose, beneficial to breeze and metal Separation;Then pyrolysis residue is crushed-sieved, grinding-screening so that breeze and copper facing or silver-colored aluminum metal framework are recycled, Light-emitting diode chip for backlight unit enrichment body is obtained, as raw material, is heated in a vacuum furnace, in 0.05~5.0Pa of pressure, temperature is 900~1200 DEG C, the heat time, gallium steamed to carry out the decomposition containing gallium compound and the evaporation of metal under conditions of 1.0~3.0h Gas is condensate on condenser, and condensation temperature interval is 350~800 DEG C, and the rate of recovery and purity of gallium reach more than 90%.The present invention In recovery method, the dissipated metal gallium in waste and old gallium nitride based light emitting diode obtains effective regeneration, while nonmetallic ingredient is obtained Appropriate disposal is arrived, common valuable metal also obtains recycling recovery.In recovery method of the present invention, using pyrolysis-crushing and screening- The method of vacuum separation, it is easy to operate feasible, with cost it is low, efficient, it is pollution-free the features such as.The waste and old pole of gallium nitride base light emitting two The each component of pipe is obtained for appropriate disposal of resources.Have compared to being reclaimed using the tradition such as baked wheaten cake and pickling in electron wastes The method of valency metal, the present invention has a clear superiority in terms of environmental pollution and energy-saving and emission-reduction are reduced.
Brief description of the drawings
Fig. 1 is the schematic flow sheet for the method that the present invention reclaims gallium from waste and old gallium nitride based light emitting diode.
Embodiment
With reference to specific examples below and accompanying drawing, the present invention is described in further detail, protection content of the invention It is not limited to following examples.Under the spirit and scope without departing substantially from inventive concept, those skilled in the art it is conceivable that change Change and advantage is all included in the present invention, and using appended claims as protection domain.The process of the implementation present invention, Condition, reagent, experimental method etc., are the universal knowledege and common knowledge of this area in addition to the following content specially referred to, Content is not particularly limited in the present invention.
Fig. 1 reclaims the schematic diagram of the method for gallium for the present invention from waste and old gallium nitride based light emitting diode.Mainly retouched in figure The flow of the present invention is stated, light emitting diode waste and old first is pyrolyzed through nitrogen, pyrolysis final temperature is 400~600 DEG C, when pyrolysis is kept Between be 10~60min;Pyrolysis gas is eluted through alkali lye, is collected as fuel gas;Pyrolysis oil is used as fuel oil or industrial chemicals quilt Collect.Then, pyrolysis residue is crushed, and breeze particle diameter crosses the screening of 18 eye mesh screens, breeze is collected, for preparing in 0.2~1.0mm Activated carbon;The ground processing of oversize, after the screening of 40 eye mesh screens, the aluminum metal framework of copper facing or silver is recovered on sieve, The chip enrichment body of light emitting diode is obtained under sieve;Finally, chip enrichment body carries out separation and Extraction by vacuum metallurgy method, suitable Under suitable operating parameter, dissipated metal gallium is obtained, its purity is more than 90%.
Wherein, " waste and old gallium nitride based light emitting diode " refers in gallium nitride based light emitting diode encapsulation, test link production Raw defect ware and lose the elimination product that use value enters the date of retirement.
Wherein, " suitable operating parameter " refers to 0.05~5.0Pa of vacuum metallurgy piece-rate system pressure, heating-up temperature 900 ~1200 DEG C, 1.0~3.0h of heat time.
Embodiment 1
Waste and old gallium nitride based light emitting diode is subjected to nitrogen pyrolysis first, pyrolysis final temperature is 400 DEG C, and pyrolysis time is 60min.After pyrolysis terminates, pyrolysis gas, pyrolysis oil and pyrolysis residue are collected into respectively, and pyrolysis gas reclaims him with pyrolysis oil and used.Pyrolysis After slag is crushed, breeze particle diameter is 0.7~1.0mm, crosses the screening of 18 eye mesh screens, and breeze is reclaimed under sieve.Oversize is through grinding place Reason, after the screening of 40 eye mesh screens, copper facing or silver-colored aluminum metal framework are reclaimed on sieve, and the chip that light emitting diode is formed under sieve is rich Collective.Chip enrichment body is put into crucible, then crucible is put into vacuum drying oven.Start vacuum system after vacuum drying oven sealing to take out Gas, makes the vacuum of vacuum drying oven be between 1.0-5.0Pa.Start the calandria heating crucible in vacuum drying oven, crucible SMIS Piece enrichment body is heated to 1200 DEG C.Then keeping temperature is constant, makes fully being decomposed containing gallium compound in raw material, gallium abundant Evaporation, soaking time is 1.0h.Gallium steam is condensed on condenser, and condensation temperature interval is 500~800 in the present embodiment DEG C, Metallic Gallium is obtained, the gallium rate of recovery is 95.0%, and purity is 92.8%.
During vacuum metallurgy of the present invention is reclaimed, the condensation temperature interval of gallium steam is applicable 350~800 DEG C of temperature model Enclose, the selection that the condensation temperature of gallium steam is interval is not limited by other conditions, and Metallic Gallium can be realized in the temperature range Recovery.
Embodiment 2
Waste and old gallium nitride based light emitting diode is subjected to nitrogen pyrolysis first, pyrolysis final temperature is 500 DEG C, and pyrolysis time is 30min.After pyrolysis terminates, pyrolysis gas, pyrolysis oil and pyrolysis residue are collected into respectively, and pyrolysis gas reclaims him with pyrolysis oil and used.Pyrolysis After slag is crushed, breeze particle diameter is 0.5~0.8mm, crosses the screening of 18 eye mesh screens, and breeze is reclaimed under sieve.Oversize is through grinding place Reason, after the screening of 40 eye mesh screens, copper facing or silver-colored aluminum metal framework are reclaimed on sieve, and the chip that light emitting diode is formed under sieve is rich Collective.Chip enrichment body is put into crucible, then crucible is put into vacuum drying oven.Start vacuum system after vacuum drying oven sealing to take out Gas, makes the vacuum of vacuum drying oven be between 0.5-1.5Pa.Start the calandria heating crucible in vacuum drying oven, crucible SMIS Piece enrichment body is heated to 1100 DEG C.Then keeping temperature is constant, makes fully being decomposed containing gallium compound in raw material, gallium abundant Evaporation, soaking time is 3.0h.Gallium steam is condensed on condenser, and condensation temperature interval is 440~755 in the present embodiment DEG C, Metallic Gallium is obtained, the gallium rate of recovery is 93.8%, and purity is 91.7%.
Embodiment 3
Waste and old gallium nitride based light emitting diode is subjected to nitrogen pyrolysis first, pyrolysis final temperature is 600 DEG C, and pyrolysis time is 10min.After pyrolysis terminates, pyrolysis gas, pyrolysis oil and pyrolysis residue are collected into respectively, and pyrolysis gas reclaims him with pyrolysis oil and used.Pyrolysis After slag is crushed, breeze particle diameter is 0.4~0.6mm, crosses the screening of 18 eye mesh screens, and breeze is reclaimed under sieve.Oversize is through grinding place Reason, after the screening of 40 eye mesh screens, copper facing or silver-colored aluminum metal framework are reclaimed on sieve, and the chip that light emitting diode is formed under sieve is rich Collective.Chip enrichment body is put into crucible, then crucible is put into vacuum drying oven.Start vacuum system after vacuum drying oven sealing to take out Gas, makes the vacuum of vacuum drying oven be between 0.1-1.0Pa.Start the calandria heating crucible in vacuum drying oven, crucible SMIS Piece enrichment body is heated to 1000 DEG C.Then keeping temperature is constant, makes fully being decomposed containing gallium compound in raw material, gallium abundant Evaporation, soaking time is 2.0h.Gallium steam is condensed on condenser, and condensation temperature interval is 390~710 in the present embodiment DEG C, Metallic Gallium is obtained, the gallium rate of recovery is 94.7%, and purity is 92.2%.
Embodiment 4
Waste and old gallium nitride based light emitting diode is subjected to nitrogen pyrolysis first, pyrolysis final temperature is 550 DEG C, and pyrolysis time is 20min.After pyrolysis terminates, pyrolysis gas, pyrolysis oil and pyrolysis residue are collected into respectively, and pyrolysis gas reclaims him with pyrolysis oil and used.Pyrolysis After slag is crushed, breeze particle diameter is 0.2~0.5mm, crosses the screening of 18 eye mesh screens, and breeze is reclaimed under sieve.Oversize is through grinding place Reason, after the screening of 40 eye mesh screens, copper facing or silver-colored aluminum metal framework are reclaimed on sieve, and the chip that light emitting diode is formed under sieve is rich Collective.Chip enrichment body is put into crucible, then crucible is put into vacuum drying oven.Start vacuum system after vacuum drying oven sealing to take out Gas, makes the vacuum of vacuum drying oven be between 0.05-0.1Pa.Start the calandria heating crucible in vacuum drying oven, crucible SMIS Piece enrichment body is heated to 900 DEG C.Then keeping temperature is constant, makes fully being decomposed containing gallium compound in raw material, gallium abundant Evaporation, soaking time is 1.5h.Gallium steam is condensed on condenser, and condensation temperature interval is 350~685 in the present embodiment DEG C, Metallic Gallium is obtained, the gallium rate of recovery is 93.5%, and purity is 91.8%.

Claims (3)

1. a kind of method that gallium is reclaimed from waste and old gallium nitride based light emitting diode, it is characterised in that send out waste and old gallium nitride base Optical diode is by pyrolysis, then the chip for obtaining waste and old gallium nitride based light emitting diode by crushing-screening, grinding-screening is rich Collective, the chip enrichment body containing gallium compound is reclaimed through vacuum metallurgy obtains Metallic Gallium;Wherein, the pyrolysis is in condition of nitrogen gas Lower to carry out, pyrolysis temperature is 400~600 DEG C, and pyrolysis time is 10~60min;In the vacuum metallurgy removal process, vacuum drying oven Pressure be 0.05~5.0 Pa, start vacuum drying oven power supply, in crucible the chip enrichment body be heated to 900~1200 DEG C, keeping temperature is constant, until raw material in fully decomposed containing gallium compound, gallium fully evaporates;Wherein, soaking time is 1.0~3.0h;During the vacuum metallurgy is reclaimed, gallium steam is condensed on condenser, and condensation temperature interval is 350~800 DEG C.
2. the method for gallium is reclaimed from waste and old gallium nitride based light emitting diode as claimed in claim 1, it is characterised in that the gallium The rate of recovery reach more than 90%, purity is more than 90%.
3. the method for gallium is reclaimed from waste and old gallium nitride based light emitting diode as claimed in claim 1, it is characterised in that pass through institute State pyrolytic process and obtain pyrolysis gas, pyrolysis oil, pyrolysis residue.
CN201410789418.5A 2014-12-17 2014-12-17 The method that gallium is reclaimed from waste and old gallium nitride based light emitting diode Expired - Fee Related CN104576848B (en)

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TWI663001B (en) * 2017-07-24 2019-06-21 Dayeh University Method for recovering waste light-emitting diode grains
CN109055782B (en) * 2018-08-24 2020-12-22 华南理工大学 Leaching method of gallium in waste light-emitting diode
CN112967948B (en) * 2020-08-05 2022-05-20 重庆康佳光电技术研究院有限公司 Gallium metal removing device and gallium metal removing method
CN113652559B (en) * 2021-08-20 2022-07-29 安徽工业大学 Method for recovering rare and scattered metal gallium in gallium nitride waste material by pyrogenic process
CN113621814B (en) * 2021-08-24 2022-06-21 安徽工业大学 Method for recovering gallium metal from gallium nitride waste material by adopting oxidizing roasting process
CN114317973A (en) * 2021-12-17 2022-04-12 北京工业大学 Pyrolysis recovery method for organic components of waste light-emitting diodes
CN114577659B (en) * 2022-01-26 2024-02-06 株洲科能新材料股份有限公司 Method for detecting gallium content in gallium nitride material

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CN103388159A (en) * 2012-05-11 2013-11-13 深圳市格林美高新技术股份有限公司 Method for recovering gallium from gallium nitride-containing wastes

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