CN103985620B - A kind of recoverying and utilizing method of waste fluorescent lamp - Google Patents

A kind of recoverying and utilizing method of waste fluorescent lamp Download PDF

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Publication number
CN103985620B
CN103985620B CN201410194532.3A CN201410194532A CN103985620B CN 103985620 B CN103985620 B CN 103985620B CN 201410194532 A CN201410194532 A CN 201410194532A CN 103985620 B CN103985620 B CN 103985620B
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China
Prior art keywords
fluorescent
metal cap
waste
fluorescent lamp
glass tube
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Expired - Fee Related
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CN201410194532.3A
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Chinese (zh)
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CN103985620A (en
Inventor
戴建国
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Guangdong Yuming light energy environmental protection technology Co., Ltd.
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Dongguan Luminous Energy New Energy Technology Co Ltd
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Priority to CN201410194532.3A priority Critical patent/CN103985620B/en
Publication of CN103985620A publication Critical patent/CN103985620A/en
Priority to PCT/CN2014/094207 priority patent/WO2015169088A1/en
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Publication of CN103985620B publication Critical patent/CN103985620B/en
Expired - Fee Related legal-status Critical Current
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J9/00Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
    • H01J9/50Repairing or regenerating used or defective discharge tubes or lamps
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/60Glass recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

Abstract

The invention belongs to fluorescent tube lighting technical field, particularly relate to a kind of recoverying and utilizing method of waste fluorescent lamp, waste fluorescent lamp is dismantled, isolate discarded glass pipe, metal cap, fluorescent material and mercury vapour, then they are proceeded as follows: 1) discarded glass pipe is collected: the glass tube of different size is blocked into short glass tube, and this short glass tube can utilize again; 2) collection of metal cap: collected by waste and old metal cap, carries out sorting to metal cap, extracts aluminium material; 3) collection of fluorescent material: scraped off by the fluorescent material in fluorescent tube, melts down smelting and obtains finished product fluorescent material; 4) collection of mercury vapour: adopt vacuum pump to be collected by mercury vapour, then mercury vapour is fixed liquefaction and obtain mercury.The present invention can realize the utilization again of waste fluorescent lamp, achieves the recovery of glass tube, metal cap, fluorescent material and mercury vapour, effectively controls the pollution of waste fluorescent lamp to environment, has carried out effective recycling to resource.

Description

A kind of recoverying and utilizing method of waste fluorescent lamp
Technical field
The invention belongs to fluorescent tube lighting technical field, particularly relate to a kind of recoverying and utilizing method of waste fluorescent lamp.
Background technology
Current China fluorescent-lamp tube output and use amount occupy first place in the world, the old mercury lamp produced and fluorescent tube reach more than 10 ten thousand tons, wherein the overwhelming majority all enters refuse landfill with house refuse, the mercury disengaged every year and compound number are in hundred tons, severe contamination soil and groundwater source, chronic murder by poisoning health.
It is reported, within 2003, China produces fluorescent lamp about 1,000,000,000, props up, mercurous total amount about 30 tons in fluorescent lamp by average mercury content 30mg/.The mercury quantity consumed in actual production process is far longer than this numeral.For the T12 straight tube fluorescent lamp of 40W, note mercury by automatic assembly line, need injection 20 ~ 40mg/ to prop up, add processes expend, actual consumption mercury quantity is that 60 ~ 100mg/ props up.Calculate accordingly, actual consumption mercury quantity average out to 45 ~ 48mg/ that China's fluorescent lamp is produced props up, produce per year mercury quantity that 1,000,000,000 fluorescent lamps consume be 45 ~ 48 tons 2007 years, the fluorescent lamp output of China has reached 1,500,000,000, mercurous total amount in fluorescent lamp will reach 70 tons, produce the mercury quantity consumed and reach about 80 tons.Meanwhile, also to consume copper 3000t, 5000 tons, aluminium and 60 tons, tungsten.
Present status in China, because the recycling of China's waste fluorescent lamp is at the early-stage, establishes the recycling consciousness of waste fluorescent lamp not yet completely.Fluorescent tube is normally broken by the processing method of major part waste fluorescent lamp, then abandons with newspaper Bao Lost.This kind of way is quite dangerous, because while fluorescent tube is broken, the most of mercury vapour in fluorescent tube will overflow and shed, once enter human body via respiratory tract, will live forever in body, the nervous system of injury human body.At present, the domestic way also not having system effectively to process waste fluorescent lamp, a lot of hazardous waste disposal unit is collected and is left concentratedly; Consulting relevant contexts protection department, does not have clear and definite answer yet.Have an enterprise to process waste fluorescent lamp at present, but smash nothing more than and extract useful metal, the residue serious to remaining harm does not process with not carrying out effective and safe.
Foreign current situation: the process of external waste fluorescent lamp mainly contains directly broken apart and cut end purging and be separated two kinds of techniques.Directly broken apart feature is that compact conformation, floor space are little, small investment, but fluorescent material and mercuryvapour are not recycling.And cut the fluorescent material categorised collection of holding and purging and being separated and can effectively will be able to being recycled, but investment is larger.At present, in order to promote Green Lighting Project, reduce environmental pollution, some large-scale Illumination Enterprises have started the recovery operation of carrying out waste fluorescent lamp.But current recycle object is also only limitted to the large enterprise of fluorescent lamp use amount, and set up recycle bin at main dealer place, these companies are just planning as recovery used batteries, the recycling work of universal waste and old fluorescent lamp.But this measure is also only in the stage of ground zero, still do not form ripe effective system.
Summary of the invention
The object of the invention is to: for the deficiencies in the prior art, and a kind of recoverying and utilizing method of waste fluorescent lamp is provided, the method can realize the utilization again of waste fluorescent lamp, achieve the recovery of glass tube, metal cap, fluorescent material and mercury vapour, effectively control the pollution of waste fluorescent lamp to environment, effective recycling has been carried out to resource.
In order to achieve the above object, the present invention adopts following technical scheme: a kind of recoverying and utilizing method of waste fluorescent lamp, waste fluorescent lamp is dismantled, isolate discarded glass pipe, metal cap, fluorescent material and mercury vapour, then they are proceeded as follows: 1) discarded glass pipe is collected: the glass tube of different size is blocked into short glass tube, and this short glass tube can utilize again; 2) collection of metal cap: collected by waste and old metal cap, carries out sorting to metal cap, extracts aluminium material; 3) collection of fluorescent material: scraped off by the fluorescent material in fluorescent tube, melts down smelting and obtains finished product fluorescent material; 4) collection of mercury vapour: adopt vacuum pump to be collected by mercury vapour, then mercury vapour is fixed liquefaction and obtain mercury.
One as the recoverying and utilizing method of waste fluorescent lamp of the present invention is improved, and described short glass tube can be made into the glass tube of same size again, realizes the utilization again of glass tube.
One as the recoverying and utilizing method of waste fluorescent lamp of the present invention is improved, discarded glass pipe is collected can also in the following ways: after being cut by the described metal cap at two ends, directly clean can again utilization is carried out to glass tube, solve the problem that LED dazzle is dazzling, or be directly used in LED lamp tube after rejoining frosted of dusting.
One as the recoverying and utilizing method of waste fluorescent lamp of the present invention is improved, and the sorting of described metal cap is divided into twice, after metal cap fragmentation, carries out first time sorting to metal cap, isolates metal object and insulating resin; Then second time sorting is carried out to metal object, be separated the metal object of copper, aluminium, iron and tungsten, finally return smelting and obtain finished product copper, aluminium, iron and tungsten.
One as the recoverying and utilizing method of waste fluorescent lamp of the present invention is improved, and after discarded glass pipe cuts, reclaims obtain fluorescent material by the direct washing and filtering of pressurization hydraulic giant.
One as the recoverying and utilizing method of waste fluorescent lamp of the present invention is improved, described fluorescent material is halogen calcium phosphate fluoressent powder and rare-earth trichromatic fluorescent powder composition, and halogen calcium phosphate fluoressent powder is in fluorine chlorapatite matrix, mix the fluorescent material made after a small amount of activator antimony and manganese; Rare earth element in rare-earth trichromatic fluorescent powder can be used as the matrix components of fluorescence luminescent material, also can be used as the activator of fluorescence luminescent material, coactivator, sensitizer or dopant.
Beneficial effect of the present invention is: method of the present invention comprises, waste fluorescent lamp is dismantled, isolate discarded glass pipe, metal cap, fluorescent material and mercury vapour, then they are proceeded as follows: 1) discarded glass pipe is collected: the glass tube of different size is blocked into short glass tube, and this short glass tube can utilize again; 2) collection of metal cap: collected by waste and old metal cap, carries out sorting to metal cap, extracts aluminium material; 3) collection of fluorescent material: scraped off by the fluorescent material in fluorescent tube, melts down smelting and obtains finished product fluorescent material; 4) collection of mercury vapour: adopt vacuum pump to be collected by mercury vapour, then mercury vapour is fixed liquefaction and obtain mercury.The method can realize the utilization again of waste fluorescent lamp, achieves the recovery of glass tube, metal cap, fluorescent material and mercury vapour, effectively controls the pollution of waste fluorescent lamp to environment, has carried out effective recycling to resource.
Embodiment
Below in conjunction with embodiment, the present invention and beneficial effect thereof are described in detail, but embodiments of the present invention are not limited thereto.
A kind of recoverying and utilizing method of waste fluorescent lamp, waste fluorescent lamp is dismantled, isolate discarded glass pipe, metal cap, fluorescent material and mercury vapour, then they are proceeded as follows: 1) discarded glass pipe is collected: the glass tube of different size is blocked into short glass tube, and this short glass tube can utilize again; 2) collection of metal cap: collected by waste and old metal cap, carries out sorting to metal cap, extracts aluminium material; 3) collection of fluorescent material: scraped off by the fluorescent material in fluorescent tube, melts down smelting and obtains finished product fluorescent material, and highly purified fluorescent material makes and adopts the temperature of melting down smelting to be 200 ~ 800 DEG C, and more excellent, the temperature that fluorescent material melts down smelting is 400 ~ 600 DEG C; 4) collection of mercury vapour: adopt vacuum pump to be collected by mercury vapour, then mercury vapour is fixed liquefaction and obtain mercury.
Wherein, 2) sorting of the metal cap in is divided into twice, after metal cap fragmentation, carries out first time sorting to metal cap, isolates metal object and insulating resin; Then second time sorting is carried out to metal object, be separated the metal object of copper, aluminium, iron and tungsten, finally return smelting and obtain finished product copper, aluminium, iron and tungsten.
Wherein, 3) fluorescent material in is halogen calcium phosphate fluoressent powder and rare-earth trichromatic fluorescent powder composition, and halogen calcium phosphate fluoressent powder is in fluorine chlorapatite matrix, mix the fluorescent material made after a small amount of activator antimony and manganese; Rare earth element in rare-earth trichromatic fluorescent powder can be used as the matrix components of fluorescence luminescent material, also the activator of fluorescence luminescent material, coactivator, sensitizer or dopant can be used as, for reflective marker and the Sign Board (office system ight Sign Board) of different kinds of roads.Rare earth metal has very important purposes, is the important component part of contemporary high technology new material.Although China's rare earth resources comparatively horn of plenty, as non-renewable resources, recycle significant.To the recycling of old and useless fluorescent lamp fluorescent tube middle rare earth metal, not only make the natural resources of China be fully utilized, meet again the historical background of built environment friendly, conservation-minded society.
The announcement of book and instruction according to the above description, those skilled in the art in the invention can also change above-mentioned execution mode and revise.Therefore, the present invention is not limited to above-mentioned embodiment, and any apparent improvement of every those skilled in the art done by basis of the present invention, replacement or modification all belong to protection scope of the present invention.In addition, although employ some specific terms in this specification, these terms just for convenience of description, do not form any restriction to the present invention.

Claims (4)

1. the recoverying and utilizing method of a waste fluorescent lamp, it is characterized in that, waste fluorescent lamp is dismantled, isolate discarded glass pipe, metal cap, fluorescent material and mercury vapour, then they are proceeded as follows: 1) discarded glass pipe is collected: the glass tube of different size is blocked into short glass tube, and this short glass tube can utilize again; 2) collection of metal cap: collected by waste and old metal cap, carries out sorting to metal cap, extracts aluminium material; 3) collection of fluorescent material: scraped off by the fluorescent material in fluorescent tube, melts down smelting and obtains finished product fluorescent material; 4) collection of mercury vapour: adopt vacuum pump to be collected by mercury vapour, then mercury vapour is fixed liquefaction and obtain mercury;
After discarded glass pipe cuts, reclaim by the direct washing and filtering of pressurization hydraulic giant and obtain fluorescent material, described fluorescent material is halogen calcium phosphate fluoressent powder and rare-earth trichromatic fluorescent powder composition, and halogen calcium phosphate fluoressent powder is in fluorine chlorapatite matrix, mix the fluorescent material made after a small amount of activator antimony and manganese; Rare earth element in rare-earth trichromatic fluorescent powder can be used as the matrix components of fluorescence luminescent material, also can be used as the activator of fluorescence luminescent material, coactivator, sensitizer or dopant.
2. the recoverying and utilizing method of waste fluorescent lamp according to claim 1, is characterized in that: described short glass tube can be made into the glass tube of same size again, realizes the utilization again of glass tube.
3. the recoverying and utilizing method of waste fluorescent lamp according to claim 1, it is characterized in that, discarded glass pipe is collected can also in the following ways: after being cut by the described metal cap at two ends, directly clean can again utilization is carried out to glass tube, or is directly used in LED lamp tube after rejoining frosted of dusting.
4. the recoverying and utilizing method of waste fluorescent lamp according to claim 1, is characterized in that: the sorting of described metal cap is divided into twice, after metal cap fragmentation, carries out first time sorting to metal cap, isolates metal object and insulating resin; Then second time sorting is carried out to metal object, be separated the metal object of copper, aluminium, iron and tungsten, finally return smelting and obtain finished product copper, aluminium, iron and tungsten.
CN201410194532.3A 2014-05-09 2014-05-09 A kind of recoverying and utilizing method of waste fluorescent lamp Expired - Fee Related CN103985620B (en)

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CN201410194532.3A CN103985620B (en) 2014-05-09 2014-05-09 A kind of recoverying and utilizing method of waste fluorescent lamp
PCT/CN2014/094207 WO2015169088A1 (en) 2014-05-09 2014-12-18 Recycle method for waste lamp tubes

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CN201410194532.3A CN103985620B (en) 2014-05-09 2014-05-09 A kind of recoverying and utilizing method of waste fluorescent lamp

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CN103985620B true CN103985620B (en) 2016-04-13

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103985620B (en) * 2014-05-09 2016-04-13 东莞市光能新能源科技有限公司 A kind of recoverying and utilizing method of waste fluorescent lamp
CN108288577B (en) * 2017-08-08 2023-12-29 兰州大学 Fluorescent lamp tube recycling method and equipment thereof
TWI812218B (en) * 2022-05-12 2023-08-11 國立臺北科技大學 Phosphor powder separation and purification method

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3514244B2 (en) * 2001-03-30 2004-03-31 松下電器産業株式会社 Mercury separation and recovery method and mercury separation and recovery device
TW496794B (en) * 2001-06-12 2002-08-01 Ind Tech Res Inst Method for dismantling waste fluorescent lamp and device therefor
CN100400168C (en) * 2004-07-26 2008-07-09 大连力达环境工程有限公司 Method for processing worn-out fluorescent tube
CN101150032B (en) * 2007-03-30 2010-12-01 华南师范大学 Method for recovering and processing discarded fluorescent lamp
CN201406375Y (en) * 2009-03-31 2010-02-17 山东方盛照明科技有限公司 Automatic head cutting machine of waste lamp tube
CN103627906B (en) * 2013-12-09 2016-03-23 湖南稀土金属材料研究院 The synthetical recovery treatment process of useless rare-earth fluorescent light
CN103985620B (en) * 2014-05-09 2016-04-13 东莞市光能新能源科技有限公司 A kind of recoverying and utilizing method of waste fluorescent lamp

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Effective date of registration: 20160902

Address after: 523000 Guangdong city of Dongguan province small science and technology enterprises in northern industrial city Songshan Lake high tech Industrial Development Zone Park second building third layer 305

Patentee after: Dongguan light energy environmental protection technology Co., Ltd.

Address before: 523000 Guangdong province Dongguan Nancheng District week Xilong Xi Road No. 5, Goldman science and Technology Park of the two science and technology building third room 02 Goldman

Patentee before: Dongguan Luminous Energy New Energy Technology Co., Ltd.

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Address after: 523000 Dongguan City, Guangdong Province Songshan Lake Hi-tech Industrial Development Zone North Industrial City Small and Medium-sized Technology Enterprises Pioneering Park Building 2, 3, 305

Patentee after: Guangdong Yuming light energy environmental protection technology Co., Ltd.

Address before: 523000 Dongguan City, Guangdong Province Songshan Lake Hi-tech Industrial Development Zone North Industrial City Small and Medium-sized Technology Enterprises Pioneering Park Building 2, 3, 305

Patentee before: Dongguan light energy environmental protection technology Co., Ltd.

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Granted publication date: 20160413

Termination date: 20200509

CF01 Termination of patent right due to non-payment of annual fee