CN104568574A - Manipulator for temperature cycle testing machine of insulator - Google Patents
Manipulator for temperature cycle testing machine of insulator Download PDFInfo
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- CN104568574A CN104568574A CN201410852039.6A CN201410852039A CN104568574A CN 104568574 A CN104568574 A CN 104568574A CN 201410852039 A CN201410852039 A CN 201410852039A CN 104568574 A CN104568574 A CN 104568574A
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- horizontal guide
- test machine
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Abstract
The invention relates to a manipulator for a temperature cycle testing machine of an insulator. The manipulator comprises a framework, and a boom component which is arranged on the framework and moves in the vertical direction, wherein at least one horizontal guide rail which is used for achieving the purpose that the framework moves in the horizontal direction is arranged on the framework, and a driving component for driving the boom component to move on the framework, and a driving device for driving the framework to move on the horizontal guide rail are arranged on the framework. The manipulator disclosed by the invention has the advantages that the driving component drives the boom component to move on the framework, and the driving device drives the framework to move on the horizontal guide rail, so that the boom component can be effectively extracted according to the testing requirement of the insulator, the labor intensity of an operator during operation is reduced, the working efficiency is improved, the testing efficiency is improved, the influence of a hand operation factor on the testing structure is avoided, the using effect is good, and the sensitivity is high.
Description
Technical field
The present invention relates to insulator temperature cycling test machine manipulator.
Background technology
Insulator is a kind of special insulation control, can play an important role in overhead transmission line, existing insulator is installed and is mostly exposed at outside on transmission line of electricity, easily be subject to the impact of weather conditions, exposing to the sun and rain, lower insulator is fragile, therefore existing insulator need after manufacture humid test is carried out to insulator, existing insulator humid test at the trial, all insulator is sprayed by hot and cold water by operating personnel, operating personnel's wearing gloves is all needed during operation, in such process of the test, the working strength of operating personnel is large, Detection results is poor, detection efficiency is low.
Summary of the invention
The technical problem to be solved in the present invention is just to provide insulator temperature cycling test machine manipulator, thus it is large to solve the working strength that existing insulator exists when humid test, and Detection results is poor, the defect that detection efficiency is low.
In order to solve the problems of the technologies described above, the present invention is achieved by the following technical solutions: insulator temperature cycling test machine manipulator, comprise skeleton, be arranged on arm assembly vertically movable on skeleton, described skeleton is provided with at least one for realizing skeleton horizontal guide rail movable in the horizontal direction, the drive unit that described skeleton is provided with the driven unit for driving arm assembly movable on skeleton and drives skeleton movable on horizontal guide rail.
Preferably, described arm assembly comprises left hook, right hook, be arranged on the first connecting plate between left hook and right hook, be fixedly connected on the second connecting plate on the first connecting plate, be arranged on the slide plate the second connecting plate being convenient to arm component activity, be arranged on the Hanging Basket on left hook and right hook, described second connecting plate is provided with one piece of first fixed head be convenient to slide plate and installed, the cross section of the first connecting plate is L shape, lifting is convenient, connect reliable, Hanging Basket can adapt to different insulators and lift by crane, the setting of slide plate, be convenient to the slip of arm assembly on skeleton hoist, result of use is good.
Preferably, described skeleton is provided with the upright guide rail matched with slide plate, and the bottom of described skeleton is provided with the backing plate of one piece of restriction slide plate activity, the top of described skeleton is provided with the induction navigation system of accessory drive work, the setting of upright guide rail, is convenient to hoisting of slide plate, and by the setting of backing plate, avoid slide plate and depart from skeleton, improve security performance, the setting of induction navigation system, can make to reach continuity between driven unit and drive unit, decrease damage, improve operating efficiency.
Preferably, described driven unit comprises and is arranged on drive sprocket on skeleton by driving shaft, the driven sprocket on skeleton is arranged on by driven shaft, be set in the chain on drive sprocket and driven sprocket, drive the lifting motor of drive sprocket work, described skeleton is respectively equipped with the bearing block installed for driving shaft and driven shaft, the mount pad that lifting motor is installed, described slide plate is fixedly connected on chain by shackle shaft, described shackle shaft is provided with nut, described induction navigation system is fixedly connected on mount pad, flexibility is good, be convenient to maintenance, structure is simple, easy to operate, induction navigation system is fixed on mount pad, effectively decrease the damage of induction navigation system, transmission is effective.
Preferably, described induction navigation system comprises the holder be fixedly connected on mount pad, the inductor be located on holder, the some groups of sensing chips be arranged on inductor, often organize sensing chip and include a upper material level sensing chip, lower material level sensing chip, a walking position sensing chip, avoid skeleton and depart from horizontal guide rail, improve security performance, decrease damage, result of use is good, and induction sensitivity is high.
Preferably, described drive unit comprises the driving tooth bar be fixedly connected on skeleton, the driven wheel with driving tooth bar to be connected, the running motor that controls driven wheel work, described skeleton be provided with running motor install mounting blocks, by running motor control driven wheel rotate, make driven wheel driving tooth bar up walk, structure is simple, control highly sensitive, safe and reliable, the setting of mounting blocks, be convenient to install, decrease damage.
Preferably, described skeleton is provided with a fixing square tube be convenient to horizontal guide rail and installed, the two ends of described fixing square tube are equipped with one piece of anticollison block, described fixing square tube is provided with is convenient to the fixing connecting plate of anticollison block, described connecting plate is provided with one piece of support be bolted, the cross section of described support is L shape, described anticollison block is movably connected on the vertical portion of support, improve the bonding strength of horizontal guide rail, decrease the damage of horizontal guide rail, the setting of anticollison block, avoid skeleton and depart from horizontal guide rail, security performance is high, stability is good, decrease the damage of skeleton, anticollison block is movably connected on support, different anti-collision effect can be produced, different skeletons can be adapted to, Practical Performance is good.
Preferably; described skeleton is also provided with the tank chain of traction skeleton activity, described skeleton is provided with the supporting guide of tank chain activity, and described skeleton is provided with one for regulating the dead man of tank chain elasticity; better protect the motion of skeleton; avoid the disengaging of skeleton on horizontal guide rail during activity, the setting of supporting guide, is convenient to tank chain activity; decrease damage; the setting of dead man, can adapt to different insulator tests, Practical Performance is good.
Preferably, described horizontal guide rail and upright guide rail are straight ball-guide, the stroke of described horizontal guide rail is 1960mm, the stroke of described upright guide rail is 1300mm, and described horizontal guide rail is two, and two horizontal guide rails are symmetrical arranged about the horizontal axis of skeleton, stationarity when skeleton and lifting component activity is good, there is automatic aligning performance, easy installation and removal, connect reliable.
Preferably, described skeleton is provided with at least two pieces of chutes matched with horizontal guide rail, described skeleton is provided with the second fixing fixed head of upright guide rail, described skeleton is provided with a manhole being convenient to chain maintenance and the cover plate sealed by manhole, described skeleton is provided with one piece and chain is sealed in intraskeletal dust excluding plate, described skeleton is provided with the fixed mount being convenient to support fixing square tube, arranging of chute can improve skeleton stationarity movable on horizontal guide rail, the convenient operation personnel that the arrange maintenance of manhole, arranging of dust excluding plate effectively avoids remaining dust on chain and the transmission affecting chain, ensure that the continuity of transmission, result of use is good, the setting of cover plate, the sealing of manhole can be ensured, the setting of fixed mount, ensure that the bonding strength of fixing square tube.
In sum, advantage of the present invention: drive the movable and drive unit driving skeleton activity on horizontal guide rail on skeleton of arm assembly by driven unit, the effective requirement can tested according to insulator be extracted arm assembly, decrease the working strength that existing manual operation brings, improve operating efficiency, improve test efficiency, avoid the impact that manual operation factors on test structure produces, result of use is good, highly sensitive.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the invention will be further described:
Fig. 1 is the structural representation of insulator temperature cycling test machine manipulator of the present invention;
Fig. 2 is the structural representation of arm assembly of the present invention;
Fig. 3 is the structural representation of driven unit of the present invention;
Fig. 4 is the structural representation of drive unit of the present invention;
Fig. 5 is the structural representation that the present invention responds to navigation system;
Fig. 6 is the structural representation that anticollison block of the present invention is installed;
Fig. 7 is the structural representation of skeleton of the present invention.
Detailed description of the invention
As Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, shown in Fig. 7, insulator temperature cycling test machine manipulator, comprise skeleton 1, be arranged on arm assembly 2 vertically movable on skeleton 1, described skeleton 1 is provided with at least one for realizing skeleton 1 horizontal guide rail 3 movable in the horizontal direction, the drive unit 5 that described skeleton 1 is provided with the driven unit 4 for driving arm assembly 2 movable on skeleton 1 and drives skeleton 1 movable on horizontal guide rail 3, described arm assembly 2 comprises left hook 21, right hook 22, be arranged on the first connecting plate 23 between left hook 21 and right hook 22, be fixedly connected on the second connecting plate 24 on the first connecting plate 23, be arranged on the slide plate 25 the second connecting plate 24 being convenient to arm assembly 2 activity, be arranged on the Hanging Basket 26 on left hook 21 and right hook 22, described second connecting plate 24 is provided with one piece of first fixed head 27 be convenient to slide plate 25 and installed, the cross section of the first connecting plate 23 is L shape, lifting is convenient, connect reliable, Hanging Basket can adapt to different insulators and lift by crane, the setting of slide plate, be convenient to the slip of arm assembly on skeleton hoist, result of use is good, described skeleton 1 is provided with the upright guide rail 11 matched with slide plate 25, the bottom of described skeleton 1 is provided with the backing plate 12 of one piece of restriction slide plate 25 activity, the top of described skeleton 1 is provided with the induction navigation system 6 of accessory drive 5 work, the setting of upright guide rail, be convenient to hoisting of slide plate, and by the setting of backing plate, avoid slide plate and depart from skeleton, improve security performance, the setting of induction navigation system, can make to reach continuity between driven unit and drive unit, decrease damage, improve operating efficiency, described driven unit 4 comprises and is arranged on drive sprocket 41 on skeleton 1 by driving shaft 40, the driven sprocket 43 on skeleton 1 is arranged on by driven shaft 42, be set in the chain 44 on drive sprocket 41 and driven sprocket 43, drive the lifting motor 45 that drive sprocket 41 works, described skeleton 1 is respectively equipped with the bearing block 13 installed for driving shaft 40 and driven shaft 42, the mount pad 14 that lifting motor 45 is installed, described slide plate 25 is fixedly connected on chain 44 by shackle shaft 7, described shackle shaft 7 is provided with nut 71, described induction navigation system 6 is fixedly connected on mount pad 14, flexibility is good, be convenient to maintenance, structure is simple, easy to operate, induction navigation system is fixed on mount pad, effectively decrease the damage of induction navigation system, transmission is effective, described induction navigation system 6 comprises the holder 61 be fixedly connected on mount pad 14, be located at the inductor 62 on holder, some groups are arranged on the sensing chip 60 on inductor 62, often organize sensing chip 60 and include a upper material level sensing chip, a lower material level sensing chip, a walking position sensing chip, avoid skeleton and depart from horizontal guide rail, improve security performance, decrease damage, result of use is good, induction sensitivity is high, described drive unit 5 comprises the driving tooth bar 51 be fixedly connected on skeleton 1, with the driven wheel 52 driving tooth bar 51 to be connected, control the running motor 53 that driven wheel 52 works, described skeleton 1 is provided with the mounting blocks 15 that running motor 53 is installed, control driven wheel by running motor to rotate, make driven wheel driving tooth bar up walk, structure is simple, control highly sensitive, safe and reliable, the setting of mounting blocks, be convenient to install, decrease damage, described skeleton 1 is provided with a fixing square tube 31 be convenient to horizontal guide rail 3 and installed, control driven wheel by running motor to rotate, make driven wheel driving tooth bar up walk, structure is simple, control highly sensitive, safe and reliable, the setting of mounting blocks, be convenient to install, decrease damage, the two ends of described fixing square tube 31 are equipped with one piece of anticollison block 32, described fixing square tube 31 is provided with is convenient to the fixing connecting plate 33 of anticollison block 32, described connecting plate 33 is provided with one piece of support 35 fixed by bolt 34, the cross section of described support 35 is L shape, described anticollison block 32 is movably connected on the vertical portion of support 35, improve the bonding strength of horizontal guide rail, decrease the damage of horizontal guide rail, the setting of anticollison block, avoid skeleton and depart from horizontal guide rail, security performance is high, stability is good, decrease the damage of skeleton, anticollison block is movably connected on support, different anti-collision effect can be produced, different skeletons can be adapted to, Practical Performance is good, described skeleton 1 is also provided with the tank chain 8 of a traction skeleton 1 activity, described skeleton 1 is provided with the supporting guide 81 of tank chain 8 activity, described skeleton 1 is provided with one for regulating the dead man 82 of tank chain 8 elasticity, better protect the motion of skeleton, avoid the disengaging of skeleton on horizontal guide rail during activity, the setting of supporting guide, be convenient to tank chain activity, decrease damage, the setting of dead man, different insulator tests can be adapted to, Practical Performance is good, described horizontal guide rail 3 and upright guide rail are straight ball-guide, the stroke of described horizontal guide rail 3 is 1960mm, the stroke of described upright guide rail is 1300mm, described horizontal guide rail 3 is two, two horizontal guide rails 3 are symmetrical arranged about the horizontal axis of skeleton 1, stationarity when skeleton and lifting component activity is good, there is automatic aligning performance, easy installation and removal, connect reliable, described skeleton 1 is provided with at least two pieces of chutes matched with horizontal guide rail 3, described skeleton 1 is provided with the second fixing fixed head 17 of upright guide rail 11, described skeleton 1 is provided with one and is convenient to the manhole 18 that chain 44 overhauls and the cover plate 19 sealed by manhole 18, described skeleton 1 is provided with one piece of dust excluding plate 9 be sealed in by chain 44 in skeleton 1, described skeleton 1 is provided with the fixed mount 10 be convenient to fixing square tube 31 and supported, arranging of chute can improve skeleton stationarity movable on horizontal guide rail, the convenient operation personnel that the arrange maintenance of manhole, arranging of dust excluding plate effectively avoids remaining dust on chain and the transmission affecting chain, ensure that the continuity of transmission, result of use is good, the setting of cover plate, the sealing of manhole can be ensured, the setting of fixed mount, ensure that the bonding strength of fixing square tube.
During use, be placed in the Hanging Basket 26 of arm assembly 2 by needing the insulator of test, control drive sprocket 41 by lifting motor 45 to rotate, thus drive chain 44 at drive sprocket 41 and driven sprocket 43 upper driving, thus band movable slider 25 hoists on upright guide rail 11, when responding to the upper material level sensing chip in navigation system 6 and detecting that arm assembly 2 rises to peak, inductor controls running motor 53 and starts, control driven wheel 52 is walked thus is controlled skeleton 1 and moves horizontally on horizontal guide rail 3 on driving tooth bar 51, when position sensing chip of walking detects that the travel distance of skeleton 1 reaches setting value, lifting motor 45 is driven to reverse, make arm assembly 2 in upright guide rail 11, drop to the value of lower material level sensing chip setting, operate successively, just can test insulator easily.
Movable and the drive unit driving skeleton activity on horizontal guide rail on skeleton of arm assembly is driven by driven unit, the effective requirement can tested according to insulator be extracted arm assembly, decrease the working strength that existing manual operation brings, improve operating efficiency, improve test efficiency, avoid the impact that manual operation factors on test structure produces, result of use is good, highly sensitive.
Claims (10)
1. insulator temperature cycling test machine manipulator, it is characterized in that: comprise skeleton (1), be arranged on arm assembly (2) vertically movable on skeleton (1), described skeleton (1) is provided with at least one for realizing skeleton (1) horizontal guide rail (3) movable in the horizontal direction, and described skeleton (1) is provided with for driving arm assembly (2) at the upper movable driven unit (4) of skeleton (1) and driving skeleton (1) at the upper movable drive unit (5) of horizontal guide rail (3).
2. insulator temperature cycling test machine manipulator according to claim 1, it is characterized in that: described arm assembly (2) comprises left hook (21), right hook (22), be arranged on the first connecting plate (23) between left hook (21) and right hook (22), be fixedly connected on the second connecting plate (24) on the first connecting plate (23), be arranged on the second connecting plate (24) and be convenient to the movable slide plate (25) of arm assembly (2), be arranged on the Hanging Basket (26) on left hook (21) and right hook (22), described second connecting plate (24) is provided with one piece of first fixed head (27) be convenient to slide plate (25) and installed, the cross section of the first connecting plate (23) is L shape.
3. insulator temperature cycling test machine manipulator according to claim 2, it is characterized in that: described skeleton (1) is provided with the upright guide rail (11) matched with slide plate (25), the bottom of described skeleton (1) is provided with the movable backing plate (12) of one piece of restriction slide plate (25), and the top of described skeleton (1) is provided with the induction navigation system (6) that accessory drive (5) works.
4. insulator temperature cycling test machine manipulator according to claim 3, it is characterized in that: described driven unit (4) comprises and is arranged on the upper drive sprocket (41) of skeleton (1) by driving shaft (40), the driven sprocket (43) on skeleton (1) is arranged on by driven shaft (42), be set in the chain (44) on drive sprocket (41) and driven sprocket (43), drive the lifting motor (45) that drive sprocket (41) works, described skeleton (1) is respectively equipped with the bearing block (13) installed for driving shaft (40) and driven shaft (42), the mount pad (14) that lifting motor (45) is installed, described slide plate (25) is fixedly connected on chain (44) by shackle shaft, described shackle shaft is provided with nut, described induction navigation system (6) is fixedly connected on mount pad (14).
5. insulator temperature cycling test machine manipulator according to claim 4, it is characterized in that: described induction navigation system (6) comprises the holder (61) be fixedly connected on mount pad (14), the inductor (62) be located on holder, the some groups of sensing chips (60) be arranged on inductor, often organize sensing chip (60) and include a upper material level sensing chip, lower material level sensing chip, a walking position sensing chip.
6. insulator temperature cycling test machine manipulator according to claim 1, it is characterized in that: described drive unit (5) comprises the driving tooth bar (51) be fixedly connected on skeleton (1), with the driven wheel (52) driving tooth bar (51) to be connected, controls the running motor (53) that driven wheel (52) works, and described skeleton (1) is provided with the mounting blocks (15) that running motor (53) is installed.
7. insulator temperature cycling test machine manipulator according to claim 1, it is characterized in that: described skeleton (1) is provided with a fixing square tube (31) be convenient to horizontal guide rail (3) and installed, the two ends of described fixing square tube (31) are equipped with one piece of anticollison block (32), described fixing square tube (31) is provided with and is convenient to the fixing connecting plate (33) of anticollison block (32), described connecting plate (33) is provided with one piece of support (35) fixed by bolt (34), the cross section of described support (35) is L shape, described anticollison block (32) is movably connected on the vertical portion of support (35).
8. insulator temperature cycling test machine manipulator according to claim 1, it is characterized in that: described skeleton (1) is also provided with the tank chain (8) that traction skeleton (1) is movable, described skeleton (1) is provided with the movable supporting guide (81) of tank chain (8), described skeleton (1) is provided with one for regulating the dead man (82) of tank chain (8) elasticity, and described skeleton (1) is provided with the erecting bed (83) that supporting guide is installed.
9. insulator temperature cycling test machine manipulator according to claim 7, it is characterized in that: described horizontal guide rail (3) and upright guide rail are straight ball-guide, the stroke of described horizontal guide rail (3) is 1960mm, the stroke of described upright guide rail is 1300mm, described horizontal guide rail (3) is two, and two horizontal guide rails (3) are symmetrical arranged about the horizontal axis of skeleton (1).
10. insulator temperature cycling test machine manipulator according to claim 9, it is characterized in that: described skeleton is provided with at least two pieces of chutes matched with horizontal guide rail, described skeleton (1) is provided with fixing the second fixed head (17) of upright guide rail (11), described skeleton (1) is provided with one and is convenient to the manhole (18) that chain (44) overhauls and the cover plate (19) sealed by manhole (18), described skeleton (1) is provided with one piece of dust excluding plate (9) be sealed in by chain (44) in skeleton (1), described skeleton (1) is provided with the fixed mount (10) be convenient to fixing square tube (31) and supported.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410852039.6A CN104568574B (en) | 2014-12-31 | 2014-12-31 | Manipulator for temperature cycle testing machine of insulator |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410852039.6A CN104568574B (en) | 2014-12-31 | 2014-12-31 | Manipulator for temperature cycle testing machine of insulator |
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| CN104568574A true CN104568574A (en) | 2015-04-29 |
| CN104568574B CN104568574B (en) | 2017-03-22 |
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| CN201410852039.6A Active CN104568574B (en) | 2014-12-31 | 2014-12-31 | Manipulator for temperature cycle testing machine of insulator |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110160820A (en) * | 2019-07-03 | 2019-08-23 | 华北电力大学（保定） | Arm carries formula insulator contamination object Sampling Machine |
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| CN104568574B (en) | 2017-03-22 |
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Address after: 310015 Taizhou Road, Zhejiang, China, No. 217, No. Patentee after: Zhejiang Huadian inspection and Research Institute Co., Ltd. Address before: 310015 Taizhou Road, Zhejiang, China, No. 217, No. Patentee before: Zhejiang Huadian Equipment Inspection Institute |
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Address after: No.217 Taizhou Road, gongchenqiao, Hangzhou, Zhejiang, 310015 Patentee after: Zhejiang Huadian Equipment Testing Research Institute Co.,Ltd. Address before: No.217 Taizhou Road, Hangzhou, Zhejiang, 310015 Patentee before: ZHEJIANG HUADIAN EQUIPMENT TESTING INSTITUTE Co.,Ltd. |
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