CN104567669A - High-efficiency and high-precision imaging detector - Google Patents
High-efficiency and high-precision imaging detector Download PDFInfo
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- CN104567669A CN104567669A CN201410769976.5A CN201410769976A CN104567669A CN 104567669 A CN104567669 A CN 104567669A CN 201410769976 A CN201410769976 A CN 201410769976A CN 104567669 A CN104567669 A CN 104567669A
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Abstract
The invention discloses a high-efficiency and high-precision imaging detector. The high-efficiency and high-precision imaging detector comprises a machine frame, a qualified product containing box and a rejected product containing box, wherein the machine frame comprises a first support and a second support; a display is arranged above the first support; a program integrating box and a start switch mounted on the program integrating box are arranged inside the first support; the second support comprises a first supporting plate, a second supporting plate and a workbench; the first supporting plate, the second supporting plate and the workbench encircle to form an accommodating space; the workbench is provided with an opening communicated with the accommodating space; a positioning block is arranged inside the opening; a discharging belt is arranged below the opening; a vertical plate and an unloading block are arranged above the workbench; an electromagnet is mounted on the unloading block; a viewing block, a microscopic image analyzer, a qualification indicating lamp and a rejection indicating lamp are mounted on the vertical plate; the qualified product containing box and the workbench are connected through a conveyor belt, so that the detection precision and the detection efficiency are improved.
Description
Technical field
The present invention relates to detection field, particularly relate to a kind of high-efficiency high-accuracy imaging detecting instrument.
Background technology
Current most enterprises is for the engine component needing mass detection, especially high precision part, all detect by manual operation three-dimensional measuring instrument or other milscale class survey instruments, the main operational principle of three-dimensional measuring instrument is: by coordinating of acquisition sensor and measurement space axial-movement, tested geometric element is carried out to the acquisition of discrete spatial point position, then by certain mathematical computations, complete the analysis matching to measured point (point group), finally restore tested geometric element, and the deviation calculated on this basis between itself and theoretical value (nominal value), thus the inspection work completed tested part, parts are detected comparatively loaded down with trivial details by this kind of instrument, accuracy of detection and efficiency also very low.
Therefore, be necessary to provide a kind of imaging detecting instrument solved the problems of the technologies described above.
Summary of the invention
Technical matters to be solved by this invention is: provide the imaging detecting instrument that a kind of detection efficiency and accuracy of detection are all higher.
For achieving the above object, the technical solution used in the present invention is: a kind of high-efficiency high-accuracy imaging detecting instrument, comprise: frame, certified products containing box and scrap containing box, described frame comprises the first support and is arranged at the second support above the first support, the top of described first support is provided with display, the starting switch being provided with program integral box and being installed on program integral box in described first support, described second support comprises: the first back up pad, second back up pad and the worktable be arranged at above the first back up pad and the second back up pad, described first back up pad, second back up pad and worktable are around formation one receiving space, described worktable offers the opening communicated with receiving space, locating piece is provided with in described opening, the below of described opening be provided be connected with scrap containing box go out material strip, the top of described worktable is provided with riser and unloading block, described unloading block is provided with electromagnet, described riser is provided with observation block, micro-image analyzer, qualified pilot lamp and scrap pilot lamp, described certified products containing box is connected by travelling belt with between worktable.
Preferably, in above-mentioned a kind of high-efficiency high-accuracy imaging detecting instrument, described riser comprises body, from the first bending part of body one end bending extension and the second bending part from body other end bending extension, described observation block is installed on the below of body, described micro-image analyzer is installed on observes the top of block, described qualified pilot lamp and scrap the top that pilot lamp is installed on micro-image analyzer.
Preferably, in above-mentioned a kind of high-efficiency high-accuracy imaging detecting instrument, described unloading block is arranged between the first bending part and the second bending part.
Preferably, in above-mentioned a kind of high-efficiency high-accuracy imaging detecting instrument, described observation block is arranged at directly over worktable opening, and described observation block is provided with optical microscope.
Preferably, in above-mentioned a kind of high-efficiency high-accuracy imaging detecting instrument, described micro-image analyzer is provided with Digital CCD Camera and image analysis software.
Preferably, in above-mentioned a kind of high-efficiency high-accuracy imaging detecting instrument, the substrate that described first support comprises the first supporting leg, the second supporting leg and supported by the first supporting leg and the second supporting leg.
Preferably, in above-mentioned a kind of high-efficiency high-accuracy imaging detecting instrument, described second Bracket setting is in the upper left side of substrate, and the first back up pad of described second support and the first supporting leg of the first support flush.
Preferably, in above-mentioned a kind of high-efficiency high-accuracy imaging detecting instrument, described in go out material strip through the substrate of the first support.
Preferably, in above-mentioned a kind of high-efficiency high-accuracy imaging detecting instrument, described starting switch is pushbutton switch.
Beneficial effect of the present invention is: detect parts by the imaging detecting instrument in the present invention, manpower and time can be saved, improve the precision and efficiency that detect, eliminate the loaded down with trivial details of three-dimensional measuring instrument detection in the past, and the imaging detecting instrument in the present invention can carry out record retention to each data that detect, later stage, by contrasting the concrete number of non-compliances certificate of unacceptable product, for converted products, improves product percent of pass and provides data the most intuitively.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present application or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, the accompanying drawing that the following describes is only some embodiments recorded in the application, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structural representation of imaging detecting instrument in the present invention.
In Fig. 1: 1, frame, 2, certified products containing box, 3, scrap containing box, 4, first support, 5, second support, 6, first supporting leg, 7, second supporting leg, 8, substrate, 9, display, 10, program integral box, 11, starting switch, 12, first back up pad, 13, second back up pad, 14, worktable, 15, receiving space, 16, opening, 17, locating piece, 18, go out material strip, 19, riser, 20, unloading block, 21, body, 22, first bending part, 23, second bending part, 24, observe block, 25, micro-image analyzer, 26, qualified pilot lamp, 27, scrap pilot lamp, 28, travelling belt.
Embodiment
For making the object, technical solutions and advantages of the present invention clearly, below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in detail.The example of these preferred implementations illustrates in the accompanying drawings.Shown in accompanying drawing and the embodiments of the present invention described with reference to the accompanying drawings be only exemplary, and the present invention is not limited to these embodiments.
At this, also it should be noted that, in order to avoid the present invention fuzzy because of unnecessary details, illustrate only in the accompanying drawings with according to the closely-related structure of the solution of the present invention and/or treatment step, and eliminate other details little with relation of the present invention.
Shown in ginseng Fig. 1, a kind of high-efficiency high-accuracy imaging detecting instrument, comprise: frame 1, certified products containing box 2 and scrap containing box 3, described frame 1 comprises the first support 4 and is arranged at the second support 5 above the first support 4, the substrate 8 that described first support 4 comprises the first supporting leg 6, second supporting leg 7 and supported by the first supporting leg 6 and the second supporting leg 7.The top of described first support 4 is provided with display 9, is provided with program integral box 10 and is installed on the starting switch 11 on program integral box 10 in described first support 4, and in the present embodiment, described starting switch 11 is pushbutton switch.Described second support 5 comprises: the first back up pad 12, second back up pad 13 and the worktable 14 be arranged at above the first back up pad 12 and the second back up pad 13, described second support 5 is arranged at the upper left side of the first stent substrate 8, and the first back up pad 12 of described second support 5 and the first supporting leg 6 of the first support 4 flush.Described first back up pad 12, second back up pad 13 and worktable 14 are around formation one receiving space 15, described worktable 14 offers the opening 16 communicated with receiving space 15, locating piece 17 is provided with in described opening 16, the below of described opening 16 be provided be connected with scrap containing box 3 go out material strip 18, described in go out material strip 18 substrate 8 through the first support 4.The top of described worktable 14 is provided with riser 19 and unloading block 20, described riser 19 comprises body 21, from the first bending part 22 of body 21 one end bending extension and the second bending part 23 from body 21 other end bending extension, the below of described body 21 is provided with observes block 24, described observation block 24 is arranged at directly over worktable opening 16, and described observation block 24 is provided with optical microscope.The top of described observation block 24 is provided with micro-image analyzer 25, and described micro-image analyzer 25 is provided with Digital CCD Camera and image analysis software.The top of described micro-image analyzer 25 is provided with qualified pilot lamp 26 and scraps pilot lamp 27.Described unloading block 20 is arranged between the first bending part 22 and the second bending part 23, and described unloading block 20 is provided with electromagnet, and described certified products containing box 2 is connected by travelling belt 28 with between worktable 14.
In the present invention, the principle of work of imaging detecting instrument is: during detection, examined workpiece is placed on locating piece 17, press starting switch 11, by Digital CCD Camera, MIcrosope image is filmed, and then by image analysis software, logging data in the image be filmed and program integral box 10 is contrasted, to judge that whether workpiece is qualified, and data and image are shown on the display 9, if workpiece is qualified, then qualified pilot lamp 26 lights, micro-image analyzer 25 quits work, and by workman, qualified workpiece is put on travelling belt 28, enter certified products containing box 2, find that workpiece is defective if contrast, then scrap pilot lamp 27 to light, unloading block 20 is to protracting, workpiece holds by the electromagnet energising in unloading block 20, and locating piece 17 declines and to depart from workpiece, and unloading block 20 drives workpiece to retreat porch to going out material strip 18 together, then electromagnet power-off demagnetization, workpiece drops down onto out on material strip 18, and enters scrap containing box 3, and detection completes.
In sum, parts are detected by the imaging detecting instrument in the present invention, manpower and time can be saved, improve the precision and efficiency that detect, eliminate the loaded down with trivial details of three-dimensional measuring instrument detection in the past, and imaging detecting instrument in the present invention can carry out record and retains each data that detect, the later stage by contrasting the concrete number of non-compliances certificate of unacceptable product, for converted products, raising product percent of pass provide data the most intuitively.
Finally, also it should be noted that, term " comprises ", " comprising " or its any other variant are intended to contain comprising of nonexcludability, thus make to comprise the process of a series of key element, method, article or equipment and not only comprise those key elements, but also comprise other key elements clearly do not listed, or also comprise by the intrinsic key element of this process, method, article or equipment.
Claims (9)
1. a high-efficiency high-accuracy imaging detecting instrument, it is characterized in that, comprise: frame, certified products containing box and scrap containing box, described frame comprises the first support and is arranged at the second support above the first support, the top of described first support is provided with display, the starting switch being provided with program integral box and being installed on program integral box in described first support, described second support comprises: the first back up pad, second back up pad and the worktable be arranged at above the first back up pad and the second back up pad, described first back up pad, second back up pad and worktable are around formation one receiving space, described worktable offers the opening communicated with receiving space, locating piece is provided with in described opening, the below of described opening be provided be connected with scrap containing box go out material strip, the top of described worktable is provided with riser and unloading block, described unloading block is provided with electromagnet, described riser is provided with observation block, micro-image analyzer, qualified pilot lamp and scrap pilot lamp, described certified products containing box is connected by travelling belt with between worktable.
2. a kind of high-efficiency high-accuracy imaging detecting instrument as claimed in claim 1, it is characterized in that: described riser comprises body, from the first bending part of body one end bending extension and the second bending part from body other end bending extension, described observation block is installed on the below of body, described micro-image analyzer is installed on observes the top of block, described qualified pilot lamp and scrap the top that pilot lamp is installed on micro-image analyzer.
3. a kind of high-efficiency high-accuracy imaging detecting instrument as claimed in claim 2, is characterized in that: described unloading block is arranged between the first bending part and the second bending part.
4. a kind of high-efficiency high-accuracy imaging detecting instrument as claimed in claim 1, it is characterized in that: described observation block is arranged at directly over worktable opening, described observation block is provided with optical microscope.
5. a kind of high-efficiency high-accuracy imaging detecting instrument as claimed in claim 1, is characterized in that: described micro-image analyzer is provided with Digital CCD Camera and image analysis software.
6. a kind of high-efficiency high-accuracy imaging detecting instrument as claimed in claim 1, is characterized in that: the substrate that described first support comprises the first supporting leg, the second supporting leg and supported by the first supporting leg and the second supporting leg.
7. a kind of high-efficiency high-accuracy imaging detecting instrument as claimed in claim 6, is characterized in that: described second Bracket setting is in the upper left side of substrate, and the first back up pad of described second support and the first supporting leg of the first support flush.
8. a kind of high-efficiency high-accuracy imaging detecting instrument as claimed in claim 6, is characterized in that: described in go out material strip through the substrate of the first support.
9. a kind of high-efficiency high-accuracy imaging detecting instrument as claimed in claim 1, is characterized in that: described starting switch is pushbutton switch.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20150017313A1 (en) * | 2009-05-08 | 2015-01-15 | Pellet Technology Usa, Llc | Biomass pelletizing process and pelletized products |
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CN202175226U (en) * | 2011-08-15 | 2012-03-28 | 河北金环包装有限公司 | Aluminum-plastic combined cap sieving machine |
CN102500554A (en) * | 2011-10-12 | 2012-06-20 | 浙江大学台州研究院 | Fully-automatic visual inspection machine for wafer |
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CN202770776U (en) * | 2012-08-29 | 2013-03-06 | 苏州逸美德自动化科技有限公司 | Mobile phone nationality fast nondestructive testing device based on charge coupled device (CCD) industrial cameras |
CN204388781U (en) * | 2014-12-15 | 2015-06-10 | 苏州市昌星模具机械有限公司 | A kind of high-efficiency high-accuracy imaging detecting instrument |
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2014
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JPH0599633A (en) * | 1991-10-09 | 1993-04-23 | Hirosaki Shohin Kaihatsu Kenkyusho:Kk | Sorting method |
CN102033068A (en) * | 2009-09-24 | 2011-04-27 | 苏州维世迅机器视觉技术有限公司 | Product on-line detector |
CN202175226U (en) * | 2011-08-15 | 2012-03-28 | 河北金环包装有限公司 | Aluminum-plastic combined cap sieving machine |
CN102500554A (en) * | 2011-10-12 | 2012-06-20 | 浙江大学台州研究院 | Fully-automatic visual inspection machine for wafer |
CN202599859U (en) * | 2012-05-08 | 2012-12-12 | 安徽中智光源科技有限公司 | Mobile CCD (Charge Coupled Device) detector used for packaging LED (Light Emitting Diode) support |
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US20150017313A1 (en) * | 2009-05-08 | 2015-01-15 | Pellet Technology Usa, Llc | Biomass pelletizing process and pelletized products |
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