CN104562247B - The production technology of terylene radioprotective wool top - Google Patents

The production technology of terylene radioprotective wool top Download PDF

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CN104562247B
CN104562247B CN201510031463.9A CN201510031463A CN104562247B CN 104562247 B CN104562247 B CN 104562247B CN 201510031463 A CN201510031463 A CN 201510031463A CN 104562247 B CN104562247 B CN 104562247B
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terylene
tow
radioprotective
time
draw roll
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CN104562247A (en
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唐振宇
孙品芳
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Jiangsu Rongchang Special Fiber Technology Co ltd
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Rongchang County Zhangjagang City Terylene Wool Top Co Ltd
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Abstract

The invention discloses the production technology of terylene radioprotective wool top, processing step is as follows: long filament boundling → finished product tow → tow cuts into bar → one grilling → bis-road grilling → balling-up grilling, in long filament collecting compacting stage, with terylene radiation resistant fiber long filament as raw material, after first, second boundling, obtain sub-thread terylene radioprotective tow;In finished product tow operation, first some sub-thread terylene radioprotective tow are made through tension roll assembly and to carry out tensioning and boundling again on tension roll assembly, thus obtain terylene radioprotective tow, then make terylene radioprotective tow through room temperature water-cooled, first draw roll group, oil bath for the first time, second draw roll group, oil bath for the second time, the 3rd road draw roll group, preheat, crimp, thermal finalization, obtain finished product tow after completing thermal finalization and close in charging basket.The shielding property of terylene radioprotective wool top utilizing the method for the invention to prepare is excellent, and good endurance is good with the coherent of other general fibre, it is easy to blending or intertexture.

Description

The production technology of terylene radioprotective wool top
Technical field
The present invention relates to the production technology of terylene radioprotective wool top.
Background technology
Along with progress and the raising of people's living standard of modern science and technology, people get over for the Functional Requirement of garment material Coming the highest, this makes functional fabric become new focus, and the exploitation of various functional fabrics produces therewith.Wherein along with people The reinforcement of safety consciousness, needs fabric to have a radiation proof function, and it is desirable to fabric while having radiation proof function, The taking of people can also be met.But existing exposure suit facework is due to the imperfection of production technology, cause it cannot Meet the taking requirement of people.
Summary of the invention
The technical problem to be solved is: offer one is used for face weave and makes fabric possess radioprotective The production technology of the terylene radioprotective wool top that taking requires can also be met while function.
In order to solve the problems referred to above, the technical solution adopted in the present invention is: the production technology of terylene radioprotective wool top, work Skill step is as follows: long filament boundling → finished product tow → tow cuts into bar → one grilling → bis-road grilling → balling-up grilling, its Feature is:
A. in long filament collecting compacting stage, with terylene radiation resistant fiber long filament as raw material, some terylene radiation resistant fibers are long Silk, under the traction of feeding gear train, first carries out boundling for the first time in the first V-groove, in the first V-groove during boundling, needs Terylene radiation resistant fiber long filament to add terylene spinning oil preparation;The some terylene formed after the first V-groove boundling are prevented Bergmann's fiber endless tow, again after several draw-off godet tensionings, enters and carries out second time boundling in the second V-groove, through second time collection Sub-thread terylene radioprotective tow is become, when the second V-groove carries out second time boundling, it is also desirable to fine in terylene radioprotective after bundle Adding terylene spinning oil preparation in dimension endless tow, then under the traction of feeding gear train, sub-thread terylene radioprotective tow falls into Sheng silk In Tong;
B., in finished product tow operation, first make some sub-thread terylene radioprotective tow through tension roll assembly and at jockey pulley Carry out tensioning and boundling again in group, thus obtain terylene radioprotective tow, then make terylene radioprotective tow through room temperature water-cooled, Make terylene radioprotective tow through first draw roll group, the rotary speed of first draw roll group and the rotation of tension roll assembly again Speed is identical, and then the terylene radioprotective tow through first draw roll group carries out oil bath for the first time, oil bath temperature for the first time Degree is 63 ~ 71 DEG C, and oil bath for the first time uses short-staple Dacron oil solution, makes the terylene radioprotective tow after oil bath through the most again Two road draw roll groups, the rotary speed of second draw roll group is faster than the rotary speed of first draw roll group, so that terylene Radioprotective tow produces the first time drawing-off of 3.38 ~ 3.78 times between first draw roll group and second draw roll group, so After the terylene radioprotective tow after first time drawing-off carried out second time oil bath, oil bath temperature is 86 ~ 92 DEG C for the second time, for the second time Oil bath also uses short-staple Dacron oil solution, makes terylene radioprotective tow through the 3rd road draw roll group, the 3rd road drawing-off the most again The rotary speed of roller group is faster than the rotary speed of second draw roll group, so that terylene radioprotective tow is in second draw roll The second time drawing-off of 0.7 ~ 1.4 times, then spoke anti-to the terylene after second time drawing-off is produced between group and the 3rd road draw roll group Penetrating tow to preheat, preheating temperature is 97 ~ 107 DEG C, then by the terylene radioprotective tow after preheating on crimping machine Being crimped, then the terylene radioprotective tow crimped is carried out thermal finalization, thermal finalization is divided into three temperature sections, three The temperature of temperature section respectively is 110 ~ 120 DEG C, 120 ~ 130 DEG C, 110 ~ 120 DEG C, and the heat-setting time of each temperature section is 10 ~ 14 minutes, obtain finished product tow after completing thermal finalization and close in charging basket.
Further, the production technology of aforesaid terylene radioprotective wool top, wherein: in finished product tow operation, for the first time Oil bath temperature is 68 DEG C, and terylene radioprotective tow produces 3.58 times between first draw roll group and second draw roll group Drawing-off for the first time.
Further, the production technology of aforesaid terylene radioprotective wool top, wherein: in finished product tow operation, for the second time Oil bath temperature is 90 DEG C, and terylene radioprotective tow produces 1.09 times between second draw roll group and the 3rd road draw roll group Drawing-off for the second time.
Further, the production technology of aforesaid terylene radioprotective wool top, wherein: in finished product tow operation, preheating temperature Degree is 102 DEG C, and crispation number is 12 ~ 18/25mm.
Further, the production technology of aforesaid terylene radioprotective wool top, wherein: in finished product tow operation, thermal finalization Being divided into three temperature sections, the temperature of three temperature sections respectively is 115 DEG C, 125 DEG C, 115 DEG C, the heat of each temperature section Shaping time is 12 minutes.
Advantages of the present invention is: the shielding property of terylene radioprotective wool top utilizing the method for the invention to prepare is excellent Good, good endurance is good with the coherent of other general fibre, it is easy to blending or intertexture;And this terylene radioprotective wool top is fluffy Song Xing, flexibility, drapability and intensity all show excellent, moreover it is possible to carry out dyeing and the Final finishing of routine.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is described in further detail.
Embodiment 1
The production technology of terylene radioprotective wool top, processing step is as follows: long filament boundling → finished product tow → tow cuts into Bar → one grilling → bis-road grilling → balling-up grilling
(1) in long filament collecting compacting stage, with terylene radiation resistant fiber long filament as raw material, terylene radiation resistant fiber long filament is permissible Commercially buying is arrived, and some terylene radiation resistant fiber long filaments are under the traction of feeding gear train, first in the first V-groove Carry out boundling for the first time, in the first V-groove during boundling, need to add polyester spinning oil on terylene radiation resistant fiber long filament Agent;The some terylene radiation resistant fiber endless tows formed after the first V-groove boundling, again after several draw-off godet tensionings, are entered Enter the second V-groove is carried out second time boundling, after second time boundling, become sub-thread terylene radioprotective tow, at the second V-groove In carry out second time boundling time, it is also desirable in terylene radiation resistant fiber endless tow add terylene spinning oil preparation, then feeding Under the traction of gear train, sub-thread terylene radioprotective tow falls in fiber barrel;
(2) in finished product tow operation, first make some sub-thread terylene radioprotective tow through tension roll assembly and at tension force Carry out tensioning and boundling again in roller group, thus obtain terylene radioprotective tow, then make terylene radioprotective tow through normal-temperature water Cold, then make terylene radioprotective tow through first draw roll group, the rotary speed of first draw roll group and tension roll assembly Rotary speed is identical, and then the terylene radioprotective tow through first draw roll group carries out oil bath, for the first time oil bath for the first time Temperature is 63 DEG C, and oil bath for the first time uses short-staple Dacron oil solution, and short-staple Dacron oil solution is a kind of chemical assistant, and it can improve The flatness of fiber, keeps between fiber and fiber, the suitable friction coefficient of fiber and other contact component;Minimizing fiber production, The electrostatic that produces in processing is also allowed to have rapidly disappearance, and the fiber processed through it has excellent bulkiness, flatness, combing The features such as property, antistatic behaviour;Make the terylene radioprotective tow after oil bath through second draw roll group, second drawing-off the most again The rotary speed of roller group is faster than the rotary speed of first draw roll group, so that terylene radioprotective tow is in first draw roll The first time drawing-off of 3.38 times is produced, then by the terylene radiation-proof silk after first time drawing-off between group and second draw roll group Shu Jinhang second time oil bath, oil bath temperature is 86 DEG C for the second time, and oil bath for the second time also uses short-staple Dacron oil solution, makes the most again Terylene radioprotective tow is through the 3rd road draw roll group, and the rotary speed of the 3rd road draw roll group is than the rotation of second draw roll group Rotary speed is fast, so that terylene radioprotective tow produces 0.9 times between second draw roll group and the 3rd road draw roll group Drawing-off for the second time, then preheats the terylene radioprotective tow after second time drawing-off, and preheating temperature is 99 DEG C, then will be through Crossing the terylene radioprotective tow after preheating to be crimped on crimping machine, crispation number is 12/25mm, then to washing of having crimped Synthetic fibre radioprotective tow carries out thermal finalization, and thermal finalization is divided into three temperature sections, and the temperature of three temperature sections respectively is 110 DEG C, 120 DEG C, 110 DEG C, the heat-setting time of each temperature section is 10 minutes, obtains finished product tow and close at after completing thermal finalization In charging basket;
(3) finished product tow is carried out cutting into bar on cut-out sett frame TT12;Carry out on gill box GC14 the most again One grilling, two road grillings and balling-up grilling, finally prepare terylene radioprotective wool top.
Embodiment 2
The production technology of terylene radioprotective wool top, processing step is as follows: long filament boundling → finished product tow → tow cuts into Bar → one grilling → bis-road grilling → balling-up grilling
(1) in long filament collecting compacting stage, with terylene radiation resistant fiber long filament as raw material, terylene radiation resistant fiber long filament is permissible Commercially buying is arrived, and some terylene radiation resistant fiber long filaments are under the traction of feeding gear train, first in the first V-groove Carry out boundling for the first time, in the first V-groove during boundling, need to add polyester spinning oil on terylene radiation resistant fiber long filament Agent;The some terylene radiation resistant fiber endless tows formed after the first V-groove boundling, again after several draw-off godet tensionings, are entered Enter the second V-groove is carried out second time boundling, after second time boundling, become sub-thread terylene radioprotective tow, at the second V-groove In carry out second time boundling time, it is also desirable in terylene radiation resistant fiber endless tow add terylene spinning oil preparation, then feeding Under the traction of gear train, sub-thread terylene radioprotective tow falls in fiber barrel;
(2) in finished product tow operation, first make some sub-thread terylene radioprotective tow through tension roll assembly and at tension force Carry out tensioning and boundling again in roller group, thus obtain terylene radioprotective tow, then make terylene radioprotective tow through normal-temperature water Cold, then make terylene radioprotective tow through first draw roll group, the rotary speed of first draw roll group and tension roll assembly Rotary speed is identical, and then the terylene radioprotective tow through first draw roll group carries out oil bath, for the first time oil bath for the first time Temperature is 68 DEG C, and oil bath for the first time uses short-staple Dacron oil solution, and short-staple Dacron oil solution is a kind of chemical assistant, and it can improve The flatness of fiber, keeps between fiber and fiber, the suitable friction coefficient of fiber and other contact component;Minimizing fiber production, The electrostatic that produces in processing is also allowed to have rapidly disappearance, and the fiber processed through it has excellent bulkiness, flatness, combing The features such as property, antistatic behaviour;Make the terylene radioprotective tow after oil bath through second draw roll group, second drawing-off the most again The rotary speed of roller group is faster than the rotary speed of first draw roll group, so that terylene radioprotective tow is in first draw roll The first time drawing-off of 3.58 times is produced, then by the terylene radiation-proof silk after first time drawing-off between group and second draw roll group Shu Jinhang second time oil bath, oil bath temperature is 90 DEG C for the second time, and oil bath for the second time also uses short-staple Dacron oil solution, makes the most again Terylene radioprotective tow is through the 3rd road draw roll group, and the rotary speed of the 3rd road draw roll group is than the rotation of second draw roll group Rotary speed is fast, so that terylene radioprotective tow produces 1.09 times between second draw roll group and the 3rd road draw roll group Drawing-off for the second time, then preheats the terylene radioprotective tow after second time drawing-off, and preheating temperature is 102 DEG C, then will Terylene radioprotective tow after preheating is crimped on crimping machine, and crispation number is 15/25mm, then to having crimped Terylene radioprotective tow carries out thermal finalization, and thermal finalization is divided into three temperature sections, and the temperature of three temperature sections respectively is 115 DEG C, 125 DEG C, 115 DEG C, the heat-setting time of each temperature section is 12 minutes, obtains finished product tow and receive after completing thermal finalization In charging basket;
(3) finished product tow is carried out cutting into bar on cut-out sett frame TT12;Carry out on gill box GC14 the most again One grilling, two road grillings and balling-up grilling, finally prepare terylene radioprotective wool top.
Embodiment 3
The production technology of terylene radioprotective wool top, processing step is as follows: long filament boundling → finished product tow → tow cuts into Bar → one grilling → bis-road grilling → balling-up grilling
(1) in long filament collecting compacting stage, with terylene radiation resistant fiber long filament as raw material, terylene radiation resistant fiber long filament is permissible Commercially buying is arrived, and some terylene radiation resistant fiber long filaments are under the traction of feeding gear train, first in the first V-groove Carry out boundling for the first time, in the first V-groove during boundling, need to add polyester spinning oil on terylene radiation resistant fiber long filament Agent;The some terylene radiation resistant fiber endless tows formed after the first V-groove boundling, again after several draw-off godet tensionings, are entered Enter the second V-groove is carried out second time boundling, after second time boundling, become sub-thread terylene radioprotective tow, at the second V-groove In carry out second time boundling time, it is also desirable in terylene radiation resistant fiber endless tow add terylene spinning oil preparation, then feeding Under the traction of gear train, sub-thread terylene radioprotective tow falls in fiber barrel;
(2) in finished product tow operation, first make some sub-thread terylene radioprotective tow through tension roll assembly and at tension force Carry out tensioning and boundling again in roller group, thus obtain terylene radioprotective tow, then make terylene radioprotective tow through normal-temperature water Cold, then make terylene radioprotective tow through first draw roll group, the rotary speed of first draw roll group and tension roll assembly Rotary speed is identical, and then the terylene radioprotective tow through first draw roll group carries out oil bath, for the first time oil bath for the first time Temperature is 71 DEG C, and oil bath for the first time uses short-staple Dacron oil solution, and short-staple Dacron oil solution is a kind of chemical assistant, and it can improve The flatness of fiber, keeps between fiber and fiber, the suitable friction coefficient of fiber and other contact component;Minimizing fiber production, The electrostatic that produces in processing is also allowed to have rapidly disappearance, and the fiber processed through it has excellent bulkiness, flatness, combing The features such as property, antistatic behaviour;Make the terylene radioprotective tow after oil bath through second draw roll group, second drawing-off the most again The rotary speed of roller group is faster than the rotary speed of first draw roll group, so that terylene radioprotective tow is in first draw roll The first time drawing-off of 3.78 times is produced, then by the terylene radiation-proof silk after first time drawing-off between group and second draw roll group Shu Jinhang second time oil bath, oil bath temperature is 92 DEG C for the second time, and oil bath for the second time also uses short-staple Dacron oil solution, makes the most again Terylene radioprotective tow is through the 3rd road draw roll group, and the rotary speed of the 3rd road draw roll group is than the rotation of second draw roll group Rotary speed is fast, so that terylene radioprotective tow produces 1.4 times between second draw roll group and the 3rd road draw roll group Drawing-off for the second time, then preheats the terylene radioprotective tow after second time drawing-off, and preheating temperature is 107 DEG C, then will Terylene radioprotective tow after preheating is crimped on crimping machine, and crispation number is 18/25mm, then to having crimped Terylene radioprotective tow carries out thermal finalization, and thermal finalization is divided into three temperature sections, and the temperature of three temperature sections respectively is 120 DEG C, 130 DEG C, 120 DEG C, the heat-setting time of each temperature section is 14 minutes, obtains finished product tow and receive after completing thermal finalization In charging basket;
(3) finished product tow is carried out cutting into bar on cut-out sett frame TT12;Carry out on gill box GC14 the most again One grilling, two road grillings and balling-up grilling, finally prepare terylene radioprotective wool top.
The invention have the benefit that in long filament collecting compacting stage, employ terylene spinning oil preparation, improve the anti-spoke of terylene Penetrate the convergence of fiber filament, flatness and antistatic behaviour, and have employed twice boundling, thus further increase terylene and prevent The convergence of bergmann's fiber long filament, makes sub-thread terylene radioprotective tow be difficult to bifurcated, and the excellent convergence of tow can make tow Drafted, curling more uniform;In finished product tow operation, room temperature water-cooled can make the wet of terylene radioprotective tow each several part Humidity is consistent, thus improves the uniformity of follow-up drawing-off;In the present invention, all employ oil bath before twice drawing-off and come the softest Change and moistening tow, fully soften and moistening tow could preferably carry out drawing-off, and in conventional technique, tow is usual Being to use spraying steam to carry out softening and moistening, spraying steam cannot make tow fully soften and moisten, and twice oil of the present invention Bath all employ short-staple Dacron oil solution, and short-staple Dacron oil solution can improve the flatness of fiber, keeps between fiber and fiber, fine Dimension and the suitable friction coefficient of other contact component;Reduce the electrostatic produced in fiber production, processing and be allowed to have rapidly disappearance, The fiber processed through it has the features such as excellent bulkiness, flatness, cardability, antistatic behaviour;Tow is the most logical Crossing preheating cabinet to carry out preheating and make tow soften further, the tow after softening is more easy to be curled, thus improves the curling of tow Number, the crispation number of tow is 12 ~ 18/25mm, and the bulkiness of the wool top that this tow preparing obtains and coherent can be made all to show excellent Good;Thermal finalization employs three temperature sections, wherein in the middle of temperature higher than the temperature on both sides, so arrange and tow can be made the One low temperature section is first dried, and then enters back into the second high-temperature section and shapes, and the most just can make the oil of attachment on tow Agent plays one's part to the full, and the tow after high-temperature shaping carries out auxiliary sizing by the 3rd low temperature section again, so that tow sizing After be unlikely to deform, the wool top that such following process obtains just can have more preferable coherent, it is easy to blending or intertexture;Due to tow Drafting multiple is relatively low, crispation number is higher so that wool top soft, drapability good, intensity is higher;The raw material of wool top uses There is the terylene radiation resistant fiber long filament of radiation proof function, so that wool top has excellent shielding property.

Claims (5)

1. the production technology of terylene radioprotective wool top, processing step is as follows: long filament boundling → finished product tow → tow cuts into bar → one grilling → bis-road grilling → balling-up grilling, it is characterised in that:
A. in long filament collecting compacting stage, with terylene radiation resistant fiber long filament as raw material, some terylene radiation resistant fiber long filaments exist Under the traction of the first feeding gear train, in the first V-groove, first carry out boundling for the first time, in the first V-groove during boundling, need Terylene radiation resistant fiber long filament to add terylene spinning oil preparation;The some terylene formed after the first V-groove boundling are prevented Bergmann's fiber endless tow, again after several draw-off godet tensionings, enters and carries out second time boundling in the second V-groove, through second time collection Sub-thread terylene radioprotective tow is become, when the second V-groove carries out second time boundling, it is also desirable to fine in terylene radioprotective after bundle Adding terylene spinning oil preparation in dimension endless tow, then under the traction of the second feeding gear train, sub-thread terylene radioprotective tow falls into In fiber barrel;
B., in finished product tow operation, first make some sub-thread terylene radioprotective tow through tension roll assembly and on tension roll assembly Carry out tensioning and boundling again, thus obtain terylene radioprotective tow, then make terylene radioprotective tow through room temperature water-cooled, then make Terylene radioprotective tow is through first draw roll group, the rotary speed of first draw roll group and the rotary speed of tension roll assembly Identical, then the terylene radioprotective tow through first draw roll group is carried out oil bath for the first time, oil bath temperature is for the first time 63 ~ 71 DEG C, oil bath for the first time uses short-staple Dacron oil solution, makes the terylene radioprotective tow after oil bath through second the most again Draw roll group, the rotary speed of second draw roll group is faster than the rotary speed of first draw roll group, so that the anti-spoke of terylene Penetrate tow between first draw roll group and second draw roll group, produce the first time drawing-off of 3.38 ~ 3.78 times, then will Terylene radioprotective tow after drawing-off carries out second time oil bath for the first time, and oil bath temperature is 86 ~ 92 DEG C for the second time, oil bath for the second time Also use short-staple Dacron oil solution, make terylene radioprotective tow through the 3rd road draw roll group, the 3rd road draw roll group the most again Rotary speed faster than the rotary speed of second draw roll group so that terylene radioprotective tow in second draw roll group and The second time drawing-off of 0.7 ~ 1.4 times is produced, then to the terylene radiation-proof silk after second time drawing-off between 3rd road draw roll group Shu Jinhang preheats, and preheating temperature is 97 ~ 107 DEG C, is then carried out on crimping machine by the terylene radioprotective tow after preheating Curling, then carries out thermal finalization to the terylene radioprotective tow crimped, and thermal finalization is divided into three temperature sections, three temperature The temperature of section respectively is 110 ~ 120 DEG C, 120 ~ 130 DEG C, 110 ~ 120 DEG C, and the heat-setting time of each temperature section is 10 ~ 14 Minute, obtain finished product tow after completing thermal finalization and close in charging basket.
The production technology of terylene radioprotective wool top the most according to claim 1, it is characterised in that: in finished product tow operation In, oil bath temperature is 68 DEG C for the first time, and terylene radioprotective tow produces between first draw roll group and second draw roll group The first time drawing-off of raw 3.58 times.
The production technology of terylene radioprotective wool top the most according to claim 1 and 2, it is characterised in that: in finished product tow work In sequence, oil bath temperature is 90 DEG C for the second time, and terylene radioprotective tow is between second draw roll group and the 3rd road draw roll group Produce the second time drawing-off of 1.09 times.
The production technology of terylene radioprotective wool top the most according to claim 1 and 2, it is characterised in that: in finished product tow work In sequence, preheating temperature is 102 DEG C, and crispation number is 12 ~ 18/25mm.
The production technology of terylene radioprotective wool top the most according to claim 1 and 2, it is characterised in that: in finished product tow work In sequence, thermal finalization is divided into three temperature sections, and the temperature of three temperature sections respectively is 115 DEG C, 125 DEG C, 115 DEG C, often The heat-setting time of individual temperature section is 12 minutes.
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CN105297480A (en) * 2015-11-27 2016-02-03 常熟市新华源有色毛条厂 Dyeing process for anti-radiation polyester wool tops
CN110257938B (en) * 2019-06-17 2021-06-15 张家港市荣昌涤纶毛条有限公司 Production process of polyester bulked wool tops
CN110331452B (en) * 2019-06-17 2021-06-15 张家港市荣昌涤纶毛条有限公司 Production process of flat yarn polyester wool tops
CN110306267B (en) * 2019-06-17 2022-04-29 张家港市荣昌涤纶毛条有限公司 Production process of graphene fiber wool tops

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CN1519400A (en) * 2003-09-02 2004-08-11 莱芜市腾飞化纤织造有限公司 Technique for preparing sea-island shortr fiber of composite polyethylene fiber and polyanide fiber
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