CN202107813U - Production system for superfine short fibers - Google Patents
Production system for superfine short fibers Download PDFInfo
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- CN202107813U CN202107813U CN2011201312572U CN201120131257U CN202107813U CN 202107813 U CN202107813 U CN 202107813U CN 2011201312572 U CN2011201312572 U CN 2011201312572U CN 201120131257 U CN201120131257 U CN 201120131257U CN 202107813 U CN202107813 U CN 202107813U
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Abstract
The utility model provides a production system for superfine short fibers, which comprises a yarn ball unwinding creel, a washing and oiling-removing device, a first draw machine, a water bath, a second draw machine, a steam draw box, a third draw machine, a steam preheater, a crimping machine, a releasing heat forming machine, a cutting machine and an atomization oil spraying machine. Compared with an existing production system, the production system for the superfine short fibers has fewer composed devices, reduces input cost and production cost, and can produce the superfine short fibers with the same quality or superior to the quality of superfine short fibers in the prior art.
Description
Technical field
The utility model relates to a kind of manufacturing system of micro staple fiber, is specifically related to utilize microfilament to make the manufacturing system of micro staple fiber.
Background technology
Along with the development of industries such as nonwoven fabric, weaving and the exploitation of new product; Market is more and more urgent to the demand of micro staple fiber; As, in the spunlace non-woven cloth industry, utilize the sliver type wash/bright and beautiful composite superfine staple develops high-grade cleaning wiping cloth and low grammes per square metre (＜200g/m) leather base cloth; In the needle punched non-woven fabrics industry, utilize the above leather base cloth of grammes per square metre 200/gm of sliver type or fabric of island-in-sea type micro staple fiber Development and Production to come the good micro fiber leather leather of processing characteristics; In textile industry, utilize that sliver type or fabric of island-in-sea type micro staple fiber are pure to be spun or develop moisture absorbing and sweat releasing with the short fiber blending of other kind, soft functional fabric.
Therefore, the application of micro staple fiber more and more receives insider's attention with research.Mostly the production of existing micro staple fiber is to adopt the molten spinning short fiber production process, but the existing manufacturing system component devices of this production technology is more, complex procedures, and it is excessive to cause production to drop into, and production cost is too high.
The utility model content
The technical problem underlying that the utility model will solve is that the manufacturing system that a kind of component devices is less, hang down the micro staple fiber that drops into is provided.
For solving the problems of the technologies described above; The utility model provides a kind of manufacturing system of micro staple fiber, comprises pompon unwinding creel, washing deoiler, first drawing machine, water bath, second drawing machine, steam traction case, the 3rd drawing machine, steam preheating machine, crimping machine, relaxation heat setting machine, cutting machine and the atomizing fueling injection equipment successively tow processed.
Also comprise feeding-wheel, creel, be connected in after the said washing deoiler successively, before first drawing machine; Also comprise belt feeder, J molding box, be connected in after the said crimping machine successively, before the relaxation heat setting machine.
Said pompon unwinding creel comprises support, is distributed with the silk guide frame of some said tow that are used to lead on the said support, and said silk guide frame is provided with pompon and places the position.
Said support is an angle bar frame.
Said washing deoiler comprises tank and water supply installation, and said tank is provided with water inlet and gap, and said water inlet is communicated with said water supply installation respectively with gap; Said tank also is provided with and is used to keep said tow to be positioned at the hook of said gap level below all the time.
Said tank advances silk and the wire vent position is equipped with bar guide.
Said water supply installation comprises cistern, between the water inlet of said cistern and said tank water pump is set.
Said cistern also is provided with sewage draining exit, and said sewage draining exit correspondence is provided with water discharging valve.
Said first drawing machine, second drawing machine or the 3rd drawing machine comprise some drawing roller, and cooperate the pressure roller of moisture in the said tow of extruding with said drawing roller.
Said pressure roller is pneumatic pressure roller.
The beneficial effect of the utility model is:
1. the component devices of the existing manufacturing system of the manufacturing system that the utility model provided is few, has reduced the input cost of equipment, reduce production costs, and this manufacturing system can produce the micro staple fiber identical even higher with the prior art quality.
2. the pompon unwinding creel that the utility model provided makes things convenient for compiling of tow.
3. form circulating water flow in the washing deoiler that the utility model provided, suitably get rid of finish, prevent that oil concentration is too high in the circulating water flow, and remain tow and be immersed in the circulating water flow, de-oiling is respond well.
4. first drawing machine increases pneumatic pressure roller, and this pneumatic pressure roller cooperates with drawing roller, can prevent that tow from skidding and push the profit in the tow.
Description of drawings
Fig. 1 is a pompon unwinding creel structure chart among the manufacturing system embodiment of a kind of micro staple fiber of the utility model;
Fig. 2 is a washing de-oiling structure drawing of device among the manufacturing system embodiment of a kind of micro staple fiber of the utility model;
Fig. 3 is the first drawing machine structure chart among the manufacturing system embodiment of a kind of micro staple fiber of the utility model;
Fig. 4 is a crimping machine structure chart among the manufacturing system embodiment of a kind of micro staple fiber of the utility model;
Fig. 5 is the manufacturing system embodiment production line sketch map of a kind of micro staple fiber of the utility model.
The specific embodiment
Combine accompanying drawing that the utility model is done further explain through the specific embodiment below.
The manufacturing system embodiment of a kind of micro staple fiber of the utility model; Comprise pompon unwinding creel, washing deoiler, feeding-wheel, creel, first drawing machine, water bath, second drawing machine, steam traction case, the 3rd drawing machine, steam preheating machine, belt feeder, J molding box, crimping machine, relaxation heat setting machine, cutting machine and the atomizing fueling injection equipment successively tow processed, finished product is processed in packing at last.
Please refer to Fig. 1; Press in the territory apart from the support 21 of many angle steel of 2 meters secured in parallel of ground level fixing as pompon unwinding creel; And a silk guide frame 22 is installed across a certain distance whenever on every angle steel; Silk guide frame 22 is provided with pompon and places the position, and each pompon is placed the position and upward placed a pompon 23, and the long filament of pompon 23 unwindings accumulates the shallow bid tow; The long filament that silk guide frame 22 belows get into accumulates big strand of tow 1 again through silk guide frame 22 and pompon 23 formed shallow bid tow, and this big strand of tow 1 is used for following process.In the present embodiment, support 21 also can adopt other materials except that angle steel, like batten etc.
Please refer to Fig. 2, the washing deoiler comprises that one is in high-order rectangle tank 3 and a cistern 36 that is in low level; These tank 3 degree of depth are preferably 50cm, and tank 3 is provided with water inlet 32 and gap 31, and are provided with two hooks in the position that tank 3 is positioned at gap 31 level below, and present embodiment adopts stainless steel to collude, and also the hook of available other materials replaces; This steel catches on tow 1 and remains in the water when tow 1 is through tank 3 guaranteeing; Tank 3 advances the bar guide that silk and the position of wire vent all are provided with the tow 1 that leads; The gap 31 of tank 3 communicates through pipeline 33 with cistern 36, and water inlet 32 communicates through pipeline 34 with cistern 36, and pipeline 34 is provided with water pump 35, and cistern 36 continues to supply water to tank 3 through water pump 35; When the water in the tank 3 overflow to gap 31, unnecessary water overflowed from gap 31, and gets back in the cistern 36 of low level, forms circulating water flow between tank 3 and the cistern 36 thus; On this cistern 36, also be provided with and be used to the into water inlet 39 and the gap 37 that is used to discharge superfluous water of water; Cistern 36 also is provided with a sewage draining exit 38; Corresponding with sewage draining exit 38 is a water discharging valve; When water discharging valve is opened, can increase tow 1 de-oiling effect to extraneous draining to reduce the concentration of finish in the water circulation system.
Please refer to Fig. 3, first drawing machine 4 is on existing per pass drawing machine, to have increased a pneumatic pressure roller 42, and this pneumatic pressure roller 42 closely contacts the roll surface encapsulate with two drawing roller 41 respectively.In the production process, tow 1 passes through between pneumatic pressure roller 42 and drawing roller 41, and pneumatic pressure roller 42 and 1 extruding of 41 pairs of tow of drawing roller can prevent skidding and pushing the profit in the tow 1 of tow 1.This pneumatic pressure roller 42 also can be other kinds of drive, like cam structure etc.Present embodiment preferably second drawing machine and/or the 3rd drawing machine is identical with first drawing machine, 4 structures.
Please refer to Fig. 4, crimping machine 51 is stamped the aperture of the diameter 0.5mm of row's equidistance on last doctor blade surface, communicate with fuel supply chamber in the last doctor blade; Fuel supply chamber links to each other with the gageable oil supply system in periphery, and starting oil pump during production can oil to the tow 1 that curls.
It is tow 1 is dried and to finalize the design through circulating air that the relaxation heat setting machine mainly acts on.Blower fan will be selected big air quantity blower fan, and wind-warm syndrome will be at 170 ℃ with interior adjustable controlled, to adapt to the production technology of many kinds staple fibre.
Cutting machine and atomizing fueling injection equipment, cutting machine should be equipped with the cutterhead that can cut multiple length, and noil path mouth has two atomizing fuel spray nozzles below cutting machine; Cutting machine and oil feed pump interlock, fiber receives the spray of atomizing finish in dropping process after the good tow 1 of drying is cut off, and can play humidification and the effect of eliminating static to fiber.
Baling press adopts two case hydraulic way, and with cutting machine on the fixed length interlock so that finished product packing weight is controlled.
Please refer to Fig. 5, the practical implementation flow process comprises pompon unwinding boundling in the present embodiment, washing de-oiling, the bucket that falls, boundling; The first road drawing-off, water-bath is cleaned, the second road drawing-off, steam drafting, the 3rd road drawing-off; Steam preheating, curling oils, and relaxation heat setting cuts off and the atomizing oil spout packing.
In pompon 23 unwinding steps; Put a cocainine ball 23 in each silk guide frame 22 respectively by quantitative requirement under the pompon 23 unwinding creels; With the end of a thread of every cocainine ball 23 and become shallow bid tow 1; Again with the long filament of shallow bid tow 1 and silk guide frame 22 belows and after becoming big thigh tow 1, carry out the fixed length bucket that falls through water elution oil groove, feeding-wheel.Water during production in the water elution oil groove should be in recurrent state, to guarantee the cleaning performance of tow 1 surperficial finish.
In barrel step that falls, the boundling barrelage of the bucket silk of falling should by after the total denier that spins drawing-off and need put.The general wide desired boundling total denier of crimping machine of 80mm is 50～600,000 dawn to calculate the boundling barrelage with this.
The tow 1 that reaches requirement dawn number successively through the first road drawing machine, water bath, the second road drawing machine, steam traction case, the 3rd road drawing-off promptly, steam preheating case, tow organizer get into crimping machine.A pneumatic pressure roller 42 is all arranged on the per pass drawing machine, will lay pneumatic pressure roller 42 during drawing-off and push down tow 1, pneumatic pressure roller 42 pressure are set by technological requirement; Drafting multiple and water bath, steam traction case, the technological parameters such as temperature of steam preheating case require to set according to the composition of tow 1 and the quality index of finished product short fiber.
The tow 1 that gets into crimping machine should be set force value main, back pressure according to the requirement of the number of curling, and the speed of a motor vehicle and finish supply are set in the oil requirement of rate according to staple fibre.
Silk sheet after curling is erected on the carrier bar of baking oven through belt feeder and J molding box.Baking oven is respectively distinguished temperature and drying time according to concrete setting of the characteristic (like component ratio and composition) of fiber and the quality index of short fiber (like extension at break etc.).
In cut-out and atomizing spray step, dry good tow 1 cuts off according to specification length, and sets the spray flux of finish than the requirement of resistance according to fiber.
Staple fibre after the cut-out falls into the re-packetized of deciding of carrying out finished product in the hopper.
In the present embodiment, ultra-fine long fiber can be that the sliver type is washed/the compound POY long filament of brocade, also can be the washing/wash or wash of fabric of island-in-sea type, core-skin type/bright and beautiful compound POY long filament etc.
Above content is the further explain that combines concrete embodiment that the utility model is done, and can not assert that the practical implementation of the utility model is confined to these explanations.For the those of ordinary skill of technical field under the utility model, under the prerequisite that does not break away from the utility model design, can also make some simple deduction or replace, all should be regarded as belonging to the protection domain of the utility model.
Claims (10)
1. the manufacturing system of a micro staple fiber; It is characterized in that, comprise pompon unwinding creel, washing deoiler, first drawing machine, second drawing machine, steam traction case, the 3rd drawing machine, steam preheating machine, crimping machine, relaxation heat setting machine, cutting machine and the atomizing fueling injection equipment successively tow processed.
2. manufacturing system as claimed in claim 1 is characterized in that, also comprises feeding-wheel, creel, is connected in after the said washing deoiler successively, before first drawing machine; Also comprise belt feeder, J molding box, be connected in after the said crimping machine successively, before the relaxation heat setting machine.
3. manufacturing system as claimed in claim 1 is characterized in that, said pompon unwinding creel comprises support, is distributed with the silk guide frame of some said tow that are used to lead on the said support, and said silk guide frame is provided with pompon and places the position.
4. manufacturing system as claimed in claim 3 is characterized in that, said support is an angle bar frame.
5. manufacturing system as claimed in claim 1 is characterized in that, said washing deoiler comprises tank and water supply installation, and said tank is provided with water inlet and gap, and said water inlet is communicated with said water supply installation respectively with gap; Said tank also is provided with and is used to keep said tow to be positioned at the hook of said gap level below all the time.
6. manufacturing system as claimed in claim 5 is characterized in that, said tank advances silk and the wire vent position is equipped with bar guide.
7. manufacturing system as claimed in claim 5 is characterized in that said water supply installation comprises cistern, between the water inlet of said cistern and said tank water pump is set.
8. manufacturing system as claimed in claim 7 is characterized in that said cistern also is provided with sewage draining exit, and said sewage draining exit correspondence is provided with water discharging valve.
9. like each described manufacturing system of claim 1-8, it is characterized in that said first drawing machine, second drawing machine or the 3rd drawing machine comprise some drawing roller, and cooperate the pressure roller of moisture in the said tow of extruding with said drawing roller.
10. manufacturing system as claimed in claim 9 is characterized in that, said pressure roller is pneumatic pressure roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201312572U CN202107813U (en) | 2011-04-28 | 2011-04-28 | Production system for superfine short fibers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201312572U CN202107813U (en) | 2011-04-28 | 2011-04-28 | Production system for superfine short fibers |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202107813U true CN202107813U (en) | 2012-01-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011201312572U Expired - Fee Related CN202107813U (en) | 2011-04-28 | 2011-04-28 | Production system for superfine short fibers |
Country Status (1)
| Country | Link |
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| CN (1) | CN202107813U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104562247A (en) * | 2015-01-22 | 2015-04-29 | 张家港市荣昌涤纶毛条有限公司 | Dacron anti-radiation wool top production technology |
| CN105034050A (en) * | 2015-06-29 | 2015-11-11 | 福建海源自动化机械股份有限公司 | Fiber cutting equipment |
| CN111910360A (en) * | 2020-08-26 | 2020-11-10 | 张家港市荣昌涤纶毛条有限公司 | Antistatic treatment device for dry shaped tows |
-
2011
- 2011-04-28 CN CN2011201312572U patent/CN202107813U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104562247A (en) * | 2015-01-22 | 2015-04-29 | 张家港市荣昌涤纶毛条有限公司 | Dacron anti-radiation wool top production technology |
| CN105034050A (en) * | 2015-06-29 | 2015-11-11 | 福建海源自动化机械股份有限公司 | Fiber cutting equipment |
| CN111910360A (en) * | 2020-08-26 | 2020-11-10 | 张家港市荣昌涤纶毛条有限公司 | Antistatic treatment device for dry shaped tows |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120111 Termination date: 20120428 |